ZIEHL-ABEGG ZAtop SM180.24/B User manual

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Content
1 General information ........................................................ 3
2 Safety instructions ......................................................... 3
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................. 3
2.2 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . ................................. 3
2.3 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Product overview .......................................................... 4
3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 General o er iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Scope of deli ery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Commissioning ........................................................... 6
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Assembly of the le er for hand release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Assembly of the bowden cable on the brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 Adjusting the bowden cable . . . . . . . . . . . . . . . . . . . .......................... 14
5 Controls ................................................................. 15
6 Service wor .............................................................. 16
7 Enclosure ................................................................ 17
7.1 Dimension sheet . . . . . . . . . . . . . . . . . . . . . ................................. 17
7.1.1 Dimension sheet ZAtop SM180/B with bowden cable hand release system ....... 17
7.1.2 Dimension sheet ZAtop SM200.15D with bowden cable hand release system ..... 18
7.1.3 Dimension sheet ZAtop SM200.23D/SM200.30D/SM200.40E/SM200.45E with bowden
cable hand release system ........................................ 19
7.1.4 Legend for dimension sheets ....................................... 20
7.2 Part no. ............................................................ 20
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E
A-TIA18_09-D-GB 2022/45 Index 003 Part.-No. 01015793-D-GB
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1 General information
•
These assembly instructions contain additional information on the operating instructions of the
ele ator machine. Obser e the operating instructions of the ele ator machine.
•
The operating instructions of the ele ator machine must always be a ailable.
2 Safety instructions
2.1 General
The bowden cable ZAtop SM180/SM200.15D-SM200.45E is not a ready-to-use product and may only
be operated when it has been installed on an ele ator machine and its safety has been assured using
guard grilles, barriers, structural attachments or other appropriate measures, depending on the
application (see also DIN EN ISO 13857).
2.2 Pictographs
Safety instructions are highlighted with warning triangles and are depicted according to the degree of
hazard as follows.
2.3 Requirements placed on the personnel / due diligence
Danger!
General hazardous area. Death or se ere injury or significant property damage can occur if the
corresponding precautions are not taken!
•
Only qualified specialist personnel may ha e access to the le er for hand release.
•
Installation, start-up, operation and maintenance may only be carried out by qualified specialist
personnel in compliance with the applicable regulations.
•
Planners, manufacturers and operators of system parts or entire systems are responsible for the
correct and safe mounting and a reliable operation.
2.4 General safety instructions
The ele ator manufacturer's safety instructions ha e priority!
Danger
Depending on the system type and weight proportions, it is possible for the ele ator car to accelerate
in one direction when the brakes are opened.
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E General information
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3 Product overview
3.1 Intended use
•
The bowden cable ZAtop SM180/SM200.15D-SM200.45Eser es to open the ele ator machine
brakes manually without electric current.
•
It is used for a manual emergency e acuation.
•
The bowden cable ZAtop SM180/SM200.15D-SM200.45E is not suitable for separately releasing
indi idual brake circuits.
•
The bowden cable ZAtop SM180/SM200.15D-SM200.45E may be used only in conjunction with
the following ele ator machines and brakes:
Elevator machine Bra e type
ZAtop SM180.24/B ROBA®-twinstop® (RTW), Size 250
ZAtop SM180.35/B ROBA®-twinstop® (RTW), Size 250
ZAtop SM180.45/B ROBA®-twinstop® (RTW), Size 350
ZAtop SM180.46/B ROBA®-twinstop® (RTW), Size 450
ZAtop SM200.15D ROBA®-twinstop® (RTW), Size 250
ZAtop SM200.23D ROBA®-twinstop® (RTW), Size 350
ZAtop SM200.30D ROBA®-twinstop® (RTW), Size 450
ZAtop SM200.40E ROBA®-twinstop® (RTW), Size 800
ZAtop SM200.45E ROBA®-twinstop® (RTW), Size 800
3.2 General overview
Bowden cable mounted on the ZAtop SM180 ele ator machine
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Product o er iew
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Bowden cable mounted on the ZAtop SM200.15D ele ator machine
3.3 Scope of delivery
1Eye bolt 2 Base plate
5 Levers for hand release
9 Bowden cable
11 Angle joint
15 Tension spring
Pos. Count Designation
1 1 Eye bolt M6 x 20 - 4.8
21Base plate
3 4 Hexagon nut M6 - 8
4 1 Hexagon head screw M6 x 20 - 8.8
5 1 Le ers for hand release
6 1 Cylinder screw M12 x 35 - 8.8
7 2 Hexagon nut M12-8
8 2 Hexagon nut M8-8
9 1 Bowden cable
10 2 Hexagon nut M10-8
11 1 Angle joint
12 4 Hexagon nut M8 - 04, low form
13 4 Hexagon nut M6 - 04, low form
14 2 Washer 6 - 200 HV
15 1 Tension spring
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Product o er iew
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4 Commissioning
4.1 General
The hand release system with bowden cable must be installed by the customer.
Danger!
Impairment of the functioning of the bowden cable
If the functioning of the bowden cable is impaired, it may be that the brakes can not be opened or
closed any more. This can result in death, se ere injury or significant property damage.
•
The installation radius of the bowden cable must be at least 300 mm.
•
The bowden cable may be twisted when installing at most 3 times a maximum of 90° (the installation
radius must be complied with).
•
The bowden cable must mo e freely.
•
The bowden cable must slide back to its starting position after acti ation.
•
During construction work at the shaft, the ends of the bowden cable must be protected against dust
by appropriate means, e.g. with tape. The tape must be remo ed at the end of construction work.
4.2 Assembly of the lever for hand release
•
The le er for hand release must be installed in the ele ator shaft without separation from the shaft
and must be accessible by a flap or access door (obser ing the rele ant patent situation).
•
The le er for hand release must be mounted on a firm base, e.g. the ele ator shaft wall.
•
Pay attention to the drilling pattern when mounting the base plate.
Base plate drilling pattern
•
The le er for hand release is mountable on both sides.
Le er attachment ariant 1
Le er attachment ariant 2
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Screw nut M6 (3) onto the eye bolt (1).
"
"
Insert the eye bolt (1) into the opening on the base plate (2).
"
"
Screw nut M6 (3) onto the eye bolt.
"
"
Thread the tension spring eye (15) in the eye bolt (1).
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Insert hexagon head screw M6 x 20 - 8.8 (4) into tension spring eye.
"
"
Screw nut M6 (3) onto screw M6 (4).
"
"
Screw hand le er (5) onto the hexagon head screw M6 x 20 - 8.8 (4).
"
"
Screw nut M6 (3) onto the hexagon head screw M6 x 20 - 8.8 (4).
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Insert cylinder screw M12 x 35 - 8.8 (6) into the openings of the base plate (2) and le er for hand
release (5).
"
"
Screw two nuts M12 (7) onto the cylinder screw M12 x 35 - 8.8 (6). Lock both nuts.
"
"
Screw nut M10 (10) approx. 4 cm onto the bowden cable (9).
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Insert bowden cable (9) into the base plate opening.
"
"
Screw nut M10 (10) onto the bowden cable.
"
"
Screw nut M8 (8) onto the bowden cable.
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Screw angle joint (11) onto bowden cable. Lock nut M8 (8).
"
"
Insert angle joint (11) into the opening of the le er for hand release (5).
"
"
Screw nut M8 (8) onto angle joint (11).
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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4.3 Assembly of the bowden cable on the bra e
Bowden cable end o er iew
a Threaded end
b Adj sting screw
"
"
Screw two nuts M8, low form (12) onto the adjusting screw.
"
"
Insert bowden cable (9) into the opening of the lower or upper le er (17).
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
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"
"
Screw two nuts M8, low form (12) onto the adjusting screw. Lock the nuts.
"
"
Screw two nuts M6, low form (13) approx. 3 cm onto the threaded end.
"
"
Screw a washer D6 (14) onto the threaded end.
"
"
Insert bowden cable (9) into the opening of the 2nd le er.
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
A-TIA18_09-D-GB 2022/45 Index 003 Part.-No. 01015793-D-GB
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"
"
Screw a washer D6 (14) onto the threaded end.
"
"
Screw two nuts M6, low form (13) onto the threaded end. Lock the nuts.
4.4 Adjusting the bowden cable
•
The pretension of the bowden cable is adjusted using the adjusting nuts.
16 Adj sting n ts
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Commissioning
A-TIA18_09-D-GB 2022/45 Index 003 Part.-No. 01015793-D-GB
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•
The pre-tension must be set so that the brakes are closed when the le er for hand release is not
pulled.
•
After assembly, secure the nuts and locking nuts on the bowden cable with threadlocker.
5 Controls
•
To open the brakes, pull the le er for hand release.
Pulling the le er for hand release
•
To close the brakes, the le er for hand release is mo ed back to its starting position.
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Controls
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6 Service wor
Danger!
Ris of accident and damage to property caused by maintenance wor not carried out prop-
erly!
Maintenance work not carried out properly endangers the safety of the ele ator system.
Injury to persons and damage to property can occur.
"
"
Carry out the maintenance work properly.
component Activity Interval
Le ers for hand re-
lease
Checking for functioning.
Whene er performing maintenance
on the ele ator, at least 1 x a year.
Bowden cable
Visual inspection for rust and soiling.
Checking for free mo ement and necessity to re-
place the bowden cable if any doubt.
Checking for elongation. Elongation of the bowden
cable can be recognised by the fact that the pre-
tension with the adjusting nuts has to be re-adjusted
(see chapter "Start-up/Adjusting the bowden
cable"). If it has stretched by more than 1 cm, it
must be replaced.
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Ser ice work
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7Enclosure
7.1 Dimension sheet
7.1.1 Dimension sheet ZAtop SM180/B with bowden cable hand release system
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Enclosure
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7.1.2 Dimension sheet ZAtop SM200.15D with bowden cable hand release system
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Enclosure
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7.1.3 Dimension sheet ZAtop SM200.23D/SM200.30D/SM200.40E/SM200.45E with bowden cable
hand release system
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Enclosure
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7.1.4 Legend for dimension sheets
1 N mber of grooves represented schematically
8 Encoder
20 Bowden cable
21 Minim m bending radi s R = 300 mm
22 Lever in opening position
23 Starting position
24 Levers mo ntable on both sides
25 Brake circ its cannot be individ ally released
26 Whenever performing maintenance, the f nctioning of the lever for hand release m st be checked.
27 Bowden cable length max. 5 m
Allowed n mber of bends 3x90°
28 Levers for hand release
29 See motor dimension sheet
7.2 Part no.
Hand release system with bowden cable 5 m Part no.
Version ZAtop SM180 designed for one le er 70026228
Version ZAtop SM200.15D designed for one le er 70029161
Version ZAtop SM200.23D designed for one le er 70031103
Version ZAtop SM200.30D designed for one le er 70031104
Version ZAtop SM200.40E/SM200.45E designed for one
le er 70031091
Assembly instructions Hand release system with bowden cable ZAtop
SM180/SM200.15D - SM200.45E Enclosure
A-TIA18_09-D-GB 2022/45 Index 003 Part.-No. 01015793-D-GB
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