GE SG 750 UL S2 Series User manual

GE Digital Energy
Power Quality
SGS_750_UPS_GE_01
Installation Guide
Uninterruptible Power supply
SG Series 750 UL S2
SG Series 750 T12 UL S2
750 kVA / 480Vac UL / S2
GE Consumer & Industrial SA
General Electric Company
CH – 6595 Riazzino (Locarno)
Switzerland
T +41 (0)91 / 850 51 51
F +41 (0)91 / 850 52 52
www.gepowerquality.com
imagination at work

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OPM_SGS_ISG_M75_M75_2US_V010.doc Installation Guide SG Series 750 UL S2 &S G Se r i e s 7 5 0 T 1 2 U L S2
Model: SG Series 750 UL S2 & SG Series 750 T12 UL S2
Issued by Product Document Department – Riazzino - CH
Date of issue: 06/15/2010
File name: OPM_SGT_ISG_M75_M75_2US_V010
Revision: 1.0
Identification No.:
Up-dating
Revision Concerns Date
COPYRIGHT © 2010 by GE Consumer & Industrial SA
All rights reserved.
The information contained in this publication is intended solely for the purposes indicated.
The present publication and any other documentation supplied with the UPS system is not to be
reproduced, either in part or in its entirety, without the prior written consent of GE.
The illustrations and plans describing the equipment are intended as general reference only and are not
necessarily complete in every detail.
The content of this publication may be subject to modification without prior notice.

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Dear Customer,
We thank you for selecting our products and
are pleased to count you amongst our very
valued customers at GE.
We trust that the use of the SG Series 750 &
SG Series 750 T12
Uninterruptible Power
Supply system, developed and produced to
the highest standards of quality, will give you
complete satisfaction.
Please read carefully the Installation Guide,
which contains all the necessary information
and describes all you need to know about the
installation of the UPS.
Thank you for choosing GE !
START UP AND COMMISSIONING
A GE GLOBAL SERVICES FIELD ENGINEER must perform start-up and
commissioning of the UPS.
Please Contact GE. GLOBAL SERVICES at least two weeks prior to schedule
start-up and commissioning at 1-800-637-1738, or by E-mail at
[email protected] .
Distributed in the USA by:
Your service contact:
g
GE Consumer & Industrial SA
General Electric Company
CH – 6595 Riazzino (Locarno)
Switzerland
www.gepowerquality.com
g
GE Digital Energy
Power Quality
2501 Pecan Street
Bonham, TX 75418
T: [phone]
F: [phone]
E: [email protected]om
http://www.gedigitalenergy.com/ups

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Preface
Congratulations on your choice of a SG Series Uninterruptible Power Supply (UPS).
It will help eliminate load disturbances due to unexpected power problem.
This manual describes how to prepare the installation site, and it provides weight and
dimensions and procedures for moving, installing and connecting the UPS.
Please refer to the Operating Manual, which describes the function of the UPS module, the
purpose and location of the switches, the meaning of the system events related to the
front panel indication, and provides procedures for starting and stopping the equipment.
While every care has been taken to ensure the completeness and accuracy of this manual,
GE assumes no responsibility or liability for any losses or damages resulting from the use
of the information contained in this document.
NOTE !
SG Series 750 &SG Series 750 T12 is a product that needs to be installed by a licensed
and knowledgeable contractor.
We recommend that this manual be kept next to the UPS for future references.
If any problems are encountered with the procedures contained in this manual, please
contact your Service Center before you proceed.
This document shall not be copied or reproduced without the permission of GE.
Some of the information contained in this manual may be changed without notice to
reflect technical improvements.
Safety instructions
Read the safety instructions contained on the following pages carefully before the
installation of the UPS, options and Battery System.
Pay attention to the rectangular boxes included in the text:
They contain important information and warning concerning electrical connections and
personnel safety.
Parallel version secured with RPA
When included in the text, this symbol refers to operation needed
only for parallel system.

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Table of contents Page
1IMPORTANT SAFETY INSTRUCTIONS ........................................................................................................... 6
2LAYOUT............................................................................................................................................................. 9
2.1 LAYOUT SG Series 750 & SG Series 750 T12 .............................................................................................................................9
2.2 INVERTER CABINET LAYOUT SG Series 750 & SG Series 750 T12 ....................................................................................9
2.3 RECTIFIER CABINET LAYOUT SG Series 750 & SG Series 750 T12................................................................................. 10
3INSTALLATION............................................................................................................................................... 11
3.1 TRANSPORT........................................................................................................................................................................................... 11
3.1.1 Dimensions and weight ........................................................................................................................................................................ 13
3.2 DELIVERY................................................................................................................................................................................................ 14
3.3 STORAGE................................................................................................................................................................................................ 14
3.3.1 Storage of the UPS .................................................................................................................................................................................. 14
3.3.2 Storage of Battery................................................................................................................................................................................... 14
3.4 PLACE OF INSTALLATION................................................................................................................................................................ 15
3.4.1 UPS location ............................................................................................................................................................................................... 15
3.4.2 Battery location........................................................................................................................................................................................ 17
3.5 VENTILATION AND COOLING ........................................................................................................................................................ 18
3.6 UNPACKING.......................................................................................................................................................................................... 19
3.7 INTER CABINET CONNECTIONS.................................................................................................................................................... 20
3.7.1 Cabinets positioning and interconnection................................................................................................................................... 20
3.7.2 Bus bars interconnection..................................................................................................................................................................... 21
3.7.3 Control cables Interconnection......................................................................................................................................................... 23
3.8 ELECTRICAL WIRING ......................................................................................................................................................................... 24
3.8.1 Utility input connection......................................................................................................................................................................... 24
3.8.2 Input/output over current protection and wire sizing............................................................................................................. 25
3.8.3 Battery over current protection and wire sizing........................................................................................................................ 26
3.9 WIRING CONNECTION...................................................................................................................................................................... 28
3.9.1 Power connections.................................................................................................................................................................................. 28
3.9.2 Power connection with common input utility............................................................................................................................. 31
3.9.3 Power connection dual input utility (option)................................................................................................................................ 33
3.9.4 Battery and External Battery Breaker connection ................................................................................................................... 36
3.9.5 Interface to External Bypass for single unit................................................................................................................................. 37
3.9.6 Connections to External Bypass switch in case of RPA Parallel System........................................................................ 37
3.9.7 Setup for SG Series 750 & SG Series 750 T12 intended to be operated in eBoost™ Operation Mode............... 38
3.10 RPA PARALLEL SYSTEM CONNECTION...................................................................................................................................... 39
3.10.1 Power wiring of parallel units............................................................................................................................................................. 39
3.10.2 Parallel control bus connection......................................................................................................................................................... 40
3.10.3 Control bus cable location................................................................................................................................................................... 42
4CUSTOMER INTERFACE................................................................................................................................ 44
4.1 CUSTOMER INTERFACE.................................................................................................................................................................... 45
4.1.1 Serial Port J3 .............................................................................................................................................................................................. 46
4.1.2 Output free potential contacts .......................................................................................................................................................... 46
4.1.3 Programmable input free contacts................................................................................................................................................. 47
4.1.4 Gen Set Signaling (GEN ON)................................................................................................................................................................. 47
4.1.5 Auxiliary Power Supply (APS) 24Vdc and Battery Breaker Release .................................................................................. 47
4.1.6 EPO (Emergency Power Off) Input contact................................................................................................................................... 48
5NOTES............................................................................................................................................................. 49
5.1 NOTES FORM........................................................................................................................................................................................ 49

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1 IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions for models SG Series 750 & SG Series 750 T12 that should
be followed during installation and maintenance of the UPS and battery.
GENERAL
- Move the UPS in an upright position in its original package to the final destination room.
To lift the cabinets, use a forklift or lifting belts with spreader bars.
- Check for sufficient floor and elevator loading capacity.
- Check the integrity of the UPS equipment carefully.
If you notice visible damage, do not install or start the UPS.
Contact the nearest Service Center immediately.
- WARNING! RISK OF ELECTRICAL SHOCK:
Do not remove covers, there are no user serviceable parts inside.
- After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage
remains at the terminals of the electrolytic capacitors.
- All maintenance and service work should be performed by qualified service personnel.
The UPS contains its own energy source (battery).
- The field-wiring outlets may be electrically live, even when the UPS is disconnected from the utility.
- Dangerous voltages may be present during battery operation.
- The battery must be disconnected during maintenance or service work.
- This UPS contains potentially hazardous voltages.
- Be aware that the inverter can restart automatically after the utility voltage is restored.
INSTALLATION
- This UPS must be installed and connected only by trained personnel.
- Verify accurately during Commissioning and Maintenance of the UPS, for the following:
Damaged components, squeezed wires and cables, or not correctly inserted plugs.
- After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are
correctly reattached.
- This UPS is intended for use in a controlled indoor environment free of conductive contaminants and
protected against animals intrusion.
- WARNING! HIGH EARTH LEAKAGE CURRENT:
Earth connection is essential before connecting to AC input!
- Switching OFF the unit does not isolate the UPS from the utility.
- Do not install the UPS in an excessively humid environment or near water.
- Avoid spilling liquids on or dropping any foreign object into the UPS.
- The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104°F (40°C).
- Optimal battery life is obtained if the ambient temperature does not exceed 77°F (25°C).
- It is important that air can move freely around and through the unit. Do not block the air vents.
- Avoid locations in direct sunlight or near heat sources.
STORAGE
- Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (+55°C).
- The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -
4°F (-20°C) to 104°F (40°C).
- If the unit is stored for a period exceeding 3 months, the battery must be recharged periodically (time
depending on storage temperature).
BATTERY
- The battery-voltage is dangerous for person’s safety.
- When replacing the battery, use the same cells number, voltage (V), capacity (Ah).
All the battery used, shall be of the same manufacturer and date of production.
- Proper disposal or recycling of the battery is required.
Refer to your local codes for disposal requirements.
- Never dispose of battery in a fire: they may explode.
- Do not open or mutilate battery: their contents (electrolyte) may be extremely toxic.
If exposed to electrolyte, wash immediately with plenty of water.
- Avoid charging in a sealed container.
- Never short-circuit the batteries.
When working with batteries, remove watches, rings or other metal objects, and only use insulated tools.
- In case of air shipment, the cables +/- going to the battery fuses/terminals shall be disconnected and isolated.

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Safety instructions when working with battery
EXTERNAL BATTERY MUST BE INSTALLED AND CONNECTED TO THE UPS BY
QUALIFIED SERVICE PERSONNEL.
INSTALLATION PERSONNEL MUST READ THIS ENTIRE SECTION BEFORE HANDLING
THE UPS AND BATTERY.
DANGER!
Full voltage and current are always present at the battery terminals.
The battery used in this system can provide dangerous voltages, extremely high currents and a
risk of electric shock.
If the terminals are shorted together or to ground they may cause severe injury.
You must be extremely careful to avoid electric shock and burns caused by contacting battery
terminals or shorting terminals during battery installation.
Do not touch un-insulated battery terminals.
A qualified service person, who is familiar with battery systems and required precautions, must
install and service the battery.
The installation must conform to national and local codes.
Keep unauthorised personnel away from the battery.
The qualified service person must take these precautions:
1 Wear protective clothing, such as rubber gloves and boots and protective eye wear.
Batteries contain caustic acids and toxic materials and can rupture or leak if mistreated.
Remove rings and metal wristwatches or other metal objects and jewellery.
Do not carry metal objects in your pockets where the objects can fall into the battery
cabinet.
2 Tools must have insulated handles and must be insulated so that they will not short battery
terminals.
Do not allow a tool to short between individual or separate battery terminals or to the
cabinet or rack.
Do not lay tools or metal parts on top of the battery, and do not lay them where they could
fall onto the battery or into the cabinet.
3 Install the battery as shown on the drawing provided with the battery.
When connecting cables, never allow a cable to short across a battery’s terminals, the
string of battery, or to the cabinet or rack.
4 Align the cables on the battery terminals so that the cable lug will not contact any part of
the cabinet or rack, even if the battery is moved.
Keep the cable away from any sharp metal edges.
5 Install the battery cables in such a way that the UPS or battery cabinet doors cannot pinch
them.
6 Do not connect the battery terminal to Ground.
If any battery terminal is inadvertently grounded, remove the source of the ground.
Contacting any part of a grounded battery can cause a risk of electric shock.
7 To reduce the risk of fire or electric shock, install the battery in a temperature and humidity
controlled indoor area, free of contaminants.
8 Battery system chassis ground (earth) must be connected to the UPS chassis ground (earth).
If you use conduits, this ground conductor must be routed in the same conduit as the
battery conductors.
9 Where conductors may be exposed to physical damage, protect the conductors in
accordance with all applicable codes.
10 If you are replacing the battery or repairing battery connections, shut OFF the UPS and
remove the battery fuses.

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Safety symbols and warnings
Safety warnings
The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to
the UPS system and the supplied critical loads.
The non-observance of the warnings reminding hazardous situations could result in human injury and
equipment damages.
Please pay attention to the meaning of the following warnings and symbols.
Throughout this manual the following symbols are defined:
WARNING, if instruction is not followed injury or serious equipment damage may
occur!
CAUTION, internal parts have dangerous voltage present.
Risk of electric shock!
PE (Earth) – GND (Ground)
PROTECTIVE GROUNDING TERMINAL:
A terminal which must be connected to earth ground prior to making any other
connection to the equipment.
A terminal to which or from which an alternating (sine wave) current or voltage
may be applied or supplied.
A terminal to which or from which a direct current or voltage may be applied or
supplied.
This symbol indicated the word “phase”.
This symbol indicates the principal on/off switch in the on position.
This symbol indicates the principal on/off switch in the off position.

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2 LAYOUT
2.1 LAYOUT SG Series 750 & SG Series 750 T12
SGS_750_UPS_GE_01
Fig. 2.1-1 SG Series 750 & SG Series 750 T12 general view
2.2 INVERTER CABINET LAYOUT SG Series 750 & SG Series 750 T12
SGS_750_UPS_Invertercabinet_GE_01
Fig. 2.2-1 Inverter cabinet general view

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2.3 RECTIFIER CABINET LAYOUT SG Series 750 & SG Series 750 T12
SGS_750_UPS_Rectifiercabinet_GE_01
Fig. 2.3-1 Rectifier cabinet general view
SGS_750_S2_UPS_Rectifiercabinet_GE_02
Q1
2
1415
34
1617
56
1920
89
18
7
22
11
1
21
10
12
12
13
4
1
3
2
4
1
3
2
Fig. 2.3-2 Rectifier cabinet general view with open doors
SGS_750_UPS_Rectifiercabinet_GE_03b
Q1
4
1
3
XB XASS
CR1
CR2
2
1415
34
1617
56
1920
89
18
7
22
11
1
21
10
12
12
13
3
4
2
1
2
3
1
4
2
Fig. 2.3-3 General rectifier cabinet view without protection panels
1Opening for top cable
entry (*)
2Opening for bottom
cable entry (*)
3Bus bars for Utility
input and Load output
4Bus bars for external
Battery connection
CR1 Connectivity Rack with
a Customer Interface
CR2 Connectivity Rack for
additional Customer
Interface
SS Service socket 120Vac
/ 6A
XA Terminals for 24Vdc
Auxiliary Power Supply
connection and Battery
Breaker Release
XB Terminals for EPO
connection
*) Remove this panel or
provide means to capture
metal filings from cutting
conduit entry holes.