Zip Hydroboil Plus 3L User manual

1807066 v1.00 03.21 HBP AB Install Instructions
Installation instructions
Zip Autoboil &
Hydroboil Plus
On wall boiling water.
Models:
Hydroboil Plus: 3L, 5L, 7.5L
Autoboil: 3L, 5L, 7.5L, 15L, 25L, 40L (Available in Australia)

2807066 v1.00 03.21 HBP AB Install Instructions

3807066 v1.00 03.21 HBP AB Install Instructions
Contents
IMPORTANT SAFETY INSTRUCTIONS ........................................... 4
WARNINGS & PRECAUTIONS.........................................................5
TECHNICAL SPECIFICATION..........................................................6
Step 1 – Positioning ......................................................................7
Step 2 – Fastening ........................................................................8
Step 3 – Plumbing connection..................................................... 10
Step 4 – Electrical connection...................................................... 11
Step 5 – Assembly .......................................................................13
Step 6 – Commissioning ............................................................. 14
Step 7 – Tap operation................................................................ 16
Screen operation .........................................................................17
Maintenance .............................................................................. 25
Troubleshooting.........................................................................26
Cleaning ..................................................................................... 27
End of life disposal ..................................................................... 27

4807066 v1.00 03.21 HBP AB Install Instructions
IMPORTANT SAFETY INSTRUCTIONS
Safety
This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been given
supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children should be supervised to ensure that
they do not play with the appliance. Cleaning and user maintenance shall not
be made by children without supervision.
Qualifications
If the power cable is damaged it must be replaced by a qualified technician.
To avoid hazards, all installation procedures must be carried out by a suitably
qualified tradesperson.
Venting
Occasionally steam and / or boiling water may discharge through a vent outlet or
the tap. Ensure the tap body is located so the tap outlet safely dispenses into the
drip tray or sink bowl area, and the vent is plumbed to a safe location.
Lifting
Take care when lifting. The appliance may exceed safe lifting limits. If you feel
this is beyond your personal capabilities, please seek assistance with the lift.
Do not lift the appliance by the tap or any of its connections. Refer to the
Technical specification for the weight of the product.
Positioning
Ensure the appliance is positioned in an accessible area. The appliance must be
installed upright, with its base in a horizontal position.
Frost protection
If the appliance is located where ambient air temperature could fall below 5ºC
when the appliance is not in use, do not turn it off electrically. This safeguard
does not offer the same protection to the connecting pipework and fittings.
!

5807066 v1.00 03.21 HBP AB Install Instructions
WARNINGS & PRECAUTIONS
1. For continued safety of this appliance it must be installed, operated and
maintained in accordance with the manufacturer’s instructions.
2. This appliance may deliver water at high temperature. Refer to the Plumbing Code
of Australia (PCA), local requirements and installation instructions to determine if
additional delivery temperature control is required.
3. All plumbing and electrical connections must be made in accordance with local
regulations and relevant standards. For Australia/NZ: electrical installation must
comply with AS/NZS 3000. For Australia/NZ:, plumbing installation must comply with
Plumbing standard AS/NZS 3500. UK: the system must be installed in accordance
with water supply byelaws, current IEEE regulations and local authority byelaws.
4. All installation and service work must be completed by trained and suitably
qualified tradespeople. Faulty operation due to unqualified persons working on
the product may void warranty coverage.
5. This appliance must be earthed. The resistance of the earth connection from
each exposed metal part must be less than 1 ohm.
6. The power cord and general power outlet must be in a safe and accessible
position after installation.
7. Any disconnection to the fixed wiring must be in accordance with local
regulations and relevant standards including AS/NZS 3000.
8. Do not remove the cover of the appliance under any circumstances without first
isolating the appliance from the power supply.
9. The cold water supply to this appliance must be potable and fall within your local
authority guidelines.
10. The installer is responsible to supply and install all valves as required by local
regulations and relevant standards.
11. In hard water areas where mineral scale accumulation may become a problem,
consideration should be given to the maintenance required. A suitable form of
water treatment may be necessary.
12. This appliance is designed for indoor use and must not be installed outdoors or
exposed to the elements of nature.
13. This appliance must operate within ambient temperatures of 5ºC - 50ºC.
14. Do not clean this appliance with a water jet. Do not position this appliance in an
area that may be cleaned by a water jet.
15. This appliance is not intended for use by young children or infirm people without
supervision. Young children should be prevented from having access to ensure
that they are not able to use or play with the appliance.
16. This appliance is intended to be used in: staff kitchen areas in shops, offices and
other working environments; farm houses and by clients in hotels, motels and
other residential type environments; bed and breakfast type environments;
catering and similar non-retail applications.
17. Due to the process of continuous improvement, the manufacturer reserves the right
to change details mentioned in this manual, without notice. Visit the website of the
manufacturer/distributor to ensure you have the latest copy of this document.

6807066 v1.00 03.21 HBP AB Install Instructions
TECHNICAL SPECIFICATION
Tank
size
(litres)
Heat up
time
(Inlet
15°C)
Heat up
time
(Inlet
10°C)
Rated voltage and power
Dimensions
W x D x H
(mm)*
Filled
weight
(kg)
3.0 16mins 17mins
220-240V, 50Hz, 1500W (AU/NZ)
220-240V, 50Hz, 1400W (non-AU/NZ)
220V, 60Hz, 1250W
300 x 183 x 439 12
5.0 16mins 17mins 220-240V, 50Hz, 2200W
220V, 60Hz, 2000W
329 x 201 x 473 15
7.5 23mins 23mins 329 x 201 x 586 20
15.0 40mins 43mins
220-240V, 50Hz, 2400W
401 x 301 x 606 33
25.0 47mins 50mins 401 x 301 x 786 47
40.0 60mins 64mins 220V, 50Hz, 6000W
415V, 50Hz, 6000W 526 x 286 x 847 70
* add 28mm to Depth for Fascia (Hydroboil Plus)
add 98mm to Depth for Tap and Fascia (Autoboil)
Before installation, ensure that:
• All technical specifications and instructions have been reviewed and understood.
• The mounting wall can support the product weight when full of water. See Technical
specifications.
• Sufficient space is provided to install the appliance and other components in accordance
with these installation instructions. Check cable and plumbing against inlet /outlet
positions before proceeding.
• An easily accessible socket and double pole isolation switch (correctly rated for the
appliance) is required. For models rated below 3kW: 220-240V AC 50-60Hz; for models
rated above 3kW: 380-415V AC mains power.
• The appliance must be connected to a potable water supply with working pressure of: AU/
NZ 150 - 700 kPa (1.5 - 7.0 bar); UK 70 - 500 kPa (0.7 - 5.0 bar).
• The appliance must be connected with an isolating valve within reach of the hose and
positioned so that the valve will not be obstructed.
• A 350 kPa (3.5 bar) pressure limiting valve (not supplied) must be fitted if the incoming
mains water pressure is likely to exceed 500 kPa (5.0 bar)
• The appliance must be placed upright with its base in a horizontal position.
IMPORTANT! Do not proceed with the installation if these
requirements are not met.
!

7807066 v1.00 03.21 HBP AB Install Instructions
Step 1 – Positioning
Observe clearance
around the appliance for
service access
Mark corners of the
appliance on the wall.
Place supplied paper template on the wall. Drill holes
as shown.
OPTION: Drill holes for concealed plumbing
(water inlet, vent outlet) and electrical.
x x
x x
1.1
1.2
≥ 100mm
3L, 5L, 7.5L: ≥ 65mm
15L, 25L, 40L: ≥ 150mm D
H
≥ 20mm
W
Code Description H W D
415052 15L Autoboil 610 401 305
425052 25L Autoboil 790 401 305
440052 40L Autoboil 850 525 295
15L, 25L, 40L:
≥ 150mm
Code Description H W D
403052 3L Autoboil 440 300 190
405052 5L Autoboil 474 330 200
407052 7.5L Autoboil 587 330 305
1.3

8807066 v1.00 03.21 HBP AB Install Instructions
Step 2 – Fastening
3 - 7.5 litre models
15 - 40 litre models
Remove 4 screws. Remove the cover.
Use supplied screws to mount the appliance to the wall.
2.1
Autoboil: twist the tap
90 degrees to allow the
cover to be removed.

9807066 v1.00 03.21 HBP AB Install Instructions
3 - 7.5 litre models
Strain relief bush
(cable gland)
Terminal block
Concealed
access
AU/NZ: remove filter
guide for installation
1
2
15 - 40 litre models
Strain relief bush
(cable gland)
Concealed
access
Filter (AU/NZ models)
Terminal block
Escutcheon
Tap nut
Tap
Autoboil: twist or remove tap in
order to remove cover (3L, 5L, 7.5L
models).

10 807066 v1.00 03.21 HBP AB Install Instructions
Step 3 – Plumbing connection
CLEARANCE
ZONE
CL E ARAN CE
ZON E
100 min.
3L, 5L, 7.5L models: 65 min.
15L, 25L, 40L models: 150 min. 20 min.
98
COLD WATER
SUPPLY
15L, 25L, 40L
models: 150 min.
Tundish
(optional accessory)
220-240V AC
50Hz power outlet
300 min.
3.1
Cold water inlet and vent outlet
IMPORTANT:
• Cold water pipes must be flushed before connection to the inlet to prevent blockages from
affecting operation of the appliance.
• An isolation valve (not supplied) must be fitted to the water supply.
• All Vent pipework:
• must be installed with continuous fall.
• must be no more than 3 metres in length.
• must have no more than 3 right-angle bends.
Vent
External
tundish
3.2
Concealed
inlet
45mm
Concealed
vent
Concealed plumbing connection
Connect cold water pipe through the rear of the appliance
using a 12.7mm (1/2” BSP) capillary elbow (e.g. No.63, loose nut
elbow).
Connect vent from the concealed rear of the appliance to a
dia12.7mm pipe. Vent outlet must be visible and discharge to a
waste water drain.
OR
Exposed plumbing connection
Connect the cold water inlet pipe from the base of the
Hydroboil directly to the 12.7mm (½” BSP) compression fittings
with nuts and olives supplied.
install a visible tundish and plumb to trapped waste. Ensure
access for filter replacement is not obstructed.

11807066 v1.00 03.21 HBP AB Install Instructions
Step 4 – Electrical connection
!
All wiring must be performed by a qualified electrician. Refer to local
relevant electrical codes and guidelines for installation requirements,
cable size and selection to ensure suitability for local installation
conditions and your product’s power rating.
OR
4.1
CLEARANCE
ZONE
CL E ARAN CE
ZON E
100 min.
3L, 5L, 7.5L models: 65 min.
15L, 25L, 40L models: 150 min. 20 min.
98
COLD WATER
SUPPLY
15L, 25L, 40L
models: 150 min.
Tundish
(optional accessory)
220-240V AC
50Hz power outlet
300 min.
220-240V AC, 50Hz
220-240V AC, 1-phase
4.2 Concealed electrical connection for 15L, 25L,
40L models
(optional for 3L, 5L, 7.5L models)
• If a power cable is fitted, disconnect and
discard.
• Connect a concealed power cable through
the rear access opening to the terminal
block “live” (active) and “neutral” wires,
via the strain relief bush. Tighten the strain
relief bush to secure the cable.
• Crimp a 6.3mm QC female spade
connection to the earth conductor and
attach to the chassis earth male terminal.
• An isolation switch should be installed,
according to AS3000.
• Do not turn power ON until the appliance
can dispense water from the tap outlet.
• Verify the earth continuity.
Exposed electrical connection for 3L, 5L, 7.5L
models
• If a power cable is not already fitted,
connect a cable to the terminal block on
the PCB, via the strain relief bush (cable
gland). Tighten the strain relief bush to
secure the cable.
• With power cable fitted, connect the cable
plug to a 220-240V AC power outlet.
• Do not turn power ON until the appliance
can dispense water from the tap outlet.

12 807066 v1.00 03.21 HBP AB Install Instructions
40L models
Heating
Element
Key
/x = x number of wires
Red = Red wire
Blu = Blue wire
Blk = Black wire
Grn = Green wire
Yel = Yellow wire
Brn = Brown wire
Mains input
806010 v3
Electrical Wiring Diagram
HydroBoil UK/DE/CN/Export – 40L
1(Red) 2(Blu)
2(Blu)
1(Red)
Overload
Chassis
Earth Tab
N
E
L2
L1 L2 L3 L4
T1 T2 T3 T4
Contactor
A1
A2
2
Heating
Element
Red/Blk
L1
Brn Brn
1
1Blk
Blk
Blk
Grn/Yel
Brn Brn
Blk
Blu
Thermostat
Blk
RedRed
Blk
2
Brn
804815
Heating
Indicator
Single Phase Connection
380-415V AC, 3-phase
4.4
Heating
Element
Key
/x = x number of wires
Red = Red wire
Blu = Blue wire
Blk = Black wire
Grn = Green wire
Yel = Yellow wire
Brn = Brown wire
Mains input
806010 v3
Electrical Wiring Diagram
HydroBoil UK/DE/CN/Export – 40L
1(Red) 2(Blu)
2(Blu)
1(Red)
Overload
Chassis
Earth Tab
N
E
L2
L1 L2 L3 L4
T1 T2 T3 T4
Contactor
A1
A2
2
Heating
Element
Red/Blk
L1
Brn Brn
1
1Blk
Blk
Blk
Grn/Yel
Brn Brn
Blk
Blu
Thermostat
Blk
RedRed
Blk
2
Brn
804815
Heating
Indicator
Single Phase Connection
220-240V AC, 1-phase
4.3
Step 4 – Electrical connection
Single-phase power supply
15-25L models: These models have single-
phase connection. No bridging is required.
40L models: There are two connection
options:
• Single phase 220-240V. L1 and L2 need
to be bridged on installation. The single
phase supply must be sufficient to handle
the power of the unit (i.e. 25A or above)
• 3 phase connection (see below)
3-phase power supply
40L models: There are two connection
options:
• Single phase 220-240V (see above)
• 3 phase connection 380-415V. 2 out of 3
phases are connected to L1 and L2. No
bridging between L1 and L2 is required
OR

13807066 v1.00 03.21 HBP AB Install Instructions
Step 5 – Assembly
(Australian 3L, 5L, 7.5L
models) Refit filter guide
Push filter guide upwards.
Rotate clockwise until locked.
Refit cover. Fix with screws,
top and bottom. Apply thread tape to thread.
Turn tap until it touches the
lock nut and is upright.
Use spanner (supplied) to
tighten the lock nut.
5.1
5.3
5.4 5.5
Refit cover
5.2 Refit tap (Autoboil models)

14 807066 v1.00 03.21 HBP AB Install Instructions
Step 6 – Commissioning
Check earthing
Earthing continuity must be tested by a qualified technician
using a resistance meter of minimum accuracy of 5% full scale
deflection.
• Ensure electrical power is OFF.
• Verify meter ohms range, connect leads together, reading
should be 0 ohms.
• Hold one test lead to the earth of the power lead.
• Hold the other test lead on a cover fixing screw, then the
tap.
• Verify that in every instance the electrical resistance does
not exceed 1 ohm.
Warning: This appliance must be earthed
Do not turn ON electrical power until instructed. Water must be
available from the tap outlet to prevent damage. Water dispensed
during commissioning may be boiling.
!
FILTER FLUSH
FILTERED
Then, rotate
valve to
FILTERED
Filter flush (Australian models)
Rotate valve to
FILTER FLUSH
FILTER FLUSH
FILTERED
Turn ON mains water.
Allow 5 litres to flow
from vent outlet, to
flush the filter.
Note: Water should NOT
flow into the tank.
Check water connections
Turn ON the mains water supply. Water will flow into the
Hydroboil. Check connections and repair any leaks.
Depress the tap lever into the locked open position. Allow the
tank to fill until water flows from the tap outlet.
Once water is available from the tap, close the tap to stop
water flow.
6.1
6.2
< 1.0 Ω
6.3

15807066 v1.00 03.21 HBP AB Install Instructions
Step 6 – Commissioning
Turn on electrical power
Turn the mains electrical power ON. Refer to the screen.
Touch the white circle left of the [Tick] to “Continue”.
Boiling Calibration will commence. Allow several minutes for the water to boil.
Calibrating Completed
When completed, as prompted, turn on the mains water supply.
Select to Continue
The home screen will be shown (see section 2.1).
The tank will fill and heat. Allow 15-30 minutes for the water to reach boiling set
temperature.
6.4

16 807066 v1.00 03.21 HBP AB Install Instructions
Step 7 – Tap operation
The Hydroboil is fitted with a two-way, cool-touch tap.
Boiling water will be dispensed
Press lever to dispense boiling
water.
!
Push to lock for continuous flow.
If lever does not lock, rotate it 180°
before dispensing.
Ensure the red lock button on the
right hand side of the control panel
is in a depressed position. If not,
push the button and simultaneous-
ly rotate it 90°. The button should
remain depressed.
Normal operation (for filling cups and small containers)
Gently push the tap inwards. Boiling water will flow until the tap is released.
Continuous operation (for filling larger containers)
Lift the tap until it locks in a horizontal position. Boiling water will flow until the
tap is returned to its normal closed position. This allows a vessel to be filled
without holding your hand where it may be affected by steam.
7.1
7. 2 Tap operation: Hydroboil Plus
Tap operation: Autoboil

17807066 v1.00 03.21 HBP AB Install Instructions
Screen operation
The Hydroboil uses a display and button menu system for setup and operation
adjustment.
Use the side buttons to navigate, perform selections and modify values.
The icon changes according to the button action.
A button has no function when no icon is shown.
1 Understanding icons and buttons
Move to the next item (highlighted).
Move to the previous item
Confirm menu selection
Move to the previous menu.
Perform one of 3 functions:
• Move to the menu titled by the high-
lighted item.
• Select the currently highlighted item to
adjust it.
• Confirm the value of a selected item.
Increment the item selected.
Decrement the item selected.

18 807066 v1.00 03.21 HBP AB Install Instructions
Screen operation
2 Home screen modes
2.1 Normal mode
There are 3 Home screen modes:
• Normal mode.
• Sleep mode.
• Sleep override mode.
Current water
temperature Fault Indication
Current Date/Time
Filter days
remaining Daily Energy
Consumption
Navigate to
Main Menu
Show more
information
Navigate to
Fault Menu
Sleep Mode
information
Show more
information

19807066 v1.00 03.21 HBP AB Install Instructions
2.2 Sleep mode
Current water
temperature Fault Indication
Current Date/Time
Filter Indication
2.3 Sleep Override Mode
Screen operation
Navigate to
Main Menu
Enter Sleep
Override
Mode
Navigate to
Fault Menu
Show more
information
Trigger Indication
Hydroboil will exit sleep mode at the time shown.
Hydroboil will exit sleep mode when ambient light
returns to normal (bright room).
Average Daily Energy
Consumption
Restart
Override
Timer
Navigate to
Fault Menu
Sleep Mode Timer Indication
Hydroboil will return back to sleep
mode after this time. Button 4 will restart the
timer.

20 807066 v1.00 03.21 HBP AB Install Instructions
Screen operation
3 MAIN menu
Main menu (from Home Screen)
Scroll menu options.
Select option.
4 SETTINGS
Settings - Date & Time
Set the date & time
Settings - Temperature
Set the Boiling Set Point temperature