Zip Econoboil 3L User manual

1807062 v1.00 03.21 EB HB Install Instructions
Installation instructions
Zip Econoboil &
Hydroboil
On wall boiling water.
Models:
Econoboil: 3L, 5L, 7.5L
Hydroboil: 3L, 5L, 7.5L, 10L, 15L, 25L, 40L

2807062 v1.00 03.21 EB HB Install Instructions
Contents
Contents
IMPORTANT SAFETY INSTRUCTIONS ............................................3
WARNINGS & PRECAUTIONS........................................................ 4
TECHNICAL SPECIFICATION..........................................................5
Step 1 – Positioning ......................................................................6
Step 2 – Fastening ........................................................................7
Step 3 – Plumbing connection.......................................................9
Step 4 – Electrical connection..................................................... 10
Step 5 – Assembly .......................................................................12
Step 6 – Commissioning ..............................................................13
Tap operation............................................................................. 14
Troubleshooting..........................................................................15
Cleaning ......................................................................................15
End of life disposal ......................................................................15

3807062 v1.00 03.21 EB HB Install Instructions
IMPORTANT SAFETY INSTRUCTIONS
Safety
This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been given
supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children should be supervised to ensure that
they do not play with the appliance. Cleaning and user maintenance shall not
be made by children without supervision.
Qualifications
If the power cable is damaged it must be replaced by a qualified technician.
To avoid hazards, all installation procedures must be carried out by a suitably
qualified tradesperson.
Venting
Occasionally steam and / or boiling water may discharge through a vent outlet or
the tap. Ensure the tap body is located so the tap outlet safely dispenses into the
drip tray or sink bowl area, and the vent is plumbed to a safe location.
Lifting
Take care when lifting. The appliance may exceed safe lifting limits. If you feel
this is beyond your personal capabilities, please seek assistance with the lift.
Do not lift the appliance by the tap or any of its connections. Refer to the
Technical specification for the weight of the product.
Positioning
Ensure the appliance is positioned in an accessible area. The appliance must be
installed upright, with its base in a horizontal position.
Frost protection
If the appliance is located where ambient air temperature could fall below 5ºC
when the appliance is not in use, do not turn it off electrically. This safeguard
does not offer the same protection to the connecting pipework and fittings.
!

4807062 v1.00 03.21 EB HB Install Instructions
WARNINGS & PRECAUTIONS
1. For continued safety of this appliance it must be installed, operated and
maintained in accordance with the manufacturer’s instructions.
2. This appliance may deliver water at high temperature. Refer to the Plumbing
Code of Australia (PCA), local requirements and installation instructions to
determine if additional delivery temperature control is required.
3. All plumbing and electrical connections must be made in accordance with local
regulations and relevant standards. For Australia/NZ: electrical installation must
comply with AS/NZS 3000. For Australia/NZ:, plumbing installation must comply with
Plumbing standard AS/NZS 3500. UK: the system must be installed in accordance with
water supply byelaws, current IEEE regulations and local authority byelaws.
4. All installation and service work must be completed by trained and suitably
qualified tradespeople. Faulty operation due to unqualified persons working on
the product may void warranty coverage.
5. This appliance must be earthed. The resistance of the earth connection
from each exposed metal part must be less than 1 ohm.
6. The power cord and general power outlet must be in a safe and accessible
position after installation.
7. Any disconnection to the fixed wiring must be in accordance with local
regulations and relevant standards including AS/NZS 3000.
8. Do not remove the cover of the appliance under any circumstances without
first isolating the appliance from the power supply.
9. The cold water supply to this appliance must be potable and fall within your
local authority guidelines.
10. The installer is responsible to supply and install all valves as required by local
regulations and relevant standards.
11. In hard water areas where mineral scale accumulation may become a problem,
consideration should be given to the maintenance required. A suitable form of
water treatment may be necessary.
12. This appliance is designed for indoor use and must not be installed outdoors or
exposed to the elements of nature.
13. This appliance must operate within ambient temperatures of 5ºC - 50ºC.
14. Do not clean this appliance with a water jet. Do not position this appliance in
an area that may be cleaned by a water jet.
15. This appliance is not intended for use by young children or infirm people
without supervision. Young children should be prevented from having access
to ensure that they are not able to use or play with the appliance.
16. This appliance is intended to be used in: staff kitchen areas in shops, offices and
other working environments; farm houses and by clients in hotels, motels and
other residential type environments; bed and breakfast type environments;
catering and similar non-retail applications.
17. Due to the process of continuous improvement, the manufacturer reserves
the right to change details mentioned in this manual, without notice. Visit the
website of the manufacturer/distributor to ensure you have the latest copy of this
document.

5807062 v1.00 03.21 EB HB Install Instructions
TECHNICAL SPECIFICATION
Before installation, ensure that:
• All technical specifications and instructions have been reviewed and understood.
• The mounting wall can support the product weight when full of water. See Technical
specifications.
• Sufficient space is provided to install the appliance and other components in accordance
with these installation instructions. Check cable and plumbing against inlet /outlet
positions before proceeding.
• An easily accessible socket and double pole isolation switch (correctly rated for the
appliance) is required. For models rated below 3kW: 220-240V AC 50-60Hz; for models
rated above 3kW: 380-415V AC mains power.
• The appliance must be connected to a potable water supply with working pressure of: AU/
NZ 150 - 700 kPa (1.5 - 7.0 bar); UK 70 - 500 kPa (0.7 - 5.0 bar).
• The appliance must be connected with an isolating valve within reach of the hose and
positioned so that the valve will not be obstructed.
• A 350 kPa (3.5 bar) pressure limiting valve (not supplied) must be fitted if the incoming
mains water pressure is likely to exceed 500 kPa (5.0 bar)
• The appliance must be placed upright with its base in a horizontal position.
IMPORTANT! Do not proceed with the installation if these
requirements are not met.
Tank
size
(litres)
Heat up
time
(Inlet
15°C)
Heat up
time
(Inlet
10°C)
Rated voltage and power
Dimensions
W x D x H
(mm)*
Filled
weight
(kg)
3.0 16mins 17mins 220-240V, 50Hz, 1400W
220V, 60Hz, 1250W 300 x 183 x 439 12
5.0 16mins 17mins 220-240V, 50Hz, 2200W
220V, 60Hz, 2000W
329 x 201 x 473 15
7.5 23mins 23mins 329 x 201 x 586 20
10.0 40mins 43mins 220-240V, 50Hz, 2800W
220V, 60Hz, 2500W
401 x 249 x 606 27
15.0 40mins 43mins 401 x 301 x 606 33
25.0 47mins 50mins 401 x 301 x 786 47
40.0 60mins 64mins
220-240V, 50Hz, 5400W
220V, 60Hz, 4800W
380-415V, 2N, 50Hz, 5600W
380V, 2N, 60Hz, 5000W
526 x 286 x 847 70
!
* add 98mm to Depth for Tap and Fascia (Econoboil AU, Hydroboil)
add 96mm to Depth for Tap (no Fascia) (All other Econoboil)

6807062 v1.00 03.21 EB HB Install Instructions
Step 1 – Positioning
Place supplied paper template on the wall. Drill holes
as shown.
OPTION: Drill holes for concealed plumbing
(water inlet, vent outlet) and electrical.
1.2
1.3
Observe clearance
around the appliance for
service access
Mark corners of the
appliance on the wall.
x x
x x
1.1
≥ 100mm
3L, 5L, 7.5L: ≥ 65mm
15L, 25L, 40L: ≥ 150mm D
H
≥ 20mm
W
Code Description H W D
415052 15L Autoboil 610 401 305
425052 25L Autoboil 790 401 305
440052 40L Autoboil 850 525 295
15L, 25L, 40L:
≥ 150mm
Code Description H W D
403052 3L Autoboil 440 300 190
405052 5L Autoboil 474 330 200
407052 7.5L Autoboil 587 330 305

7807062 v1.00 03.21 EB HB Install Instructions
Step 2 – Fastening
3 - 7.5 litre models
10 - 40 litre models
Remove cover screws. Remove the cover.
Use supplied screws to mount the appliance to the wall.
2.1

8807062 v1.00 03.21 EB HB Install Instructions
3 - 7.5 litre models
Strain relief bush
(cable gland)
Terminal block
Escutcheon
Tap nut Tap
Concealed
access
10 - 40 litre models
Strain relief bush
(cable gland)
Concealed
access
Filter (AU/NZ
models)
Terminal block

9807062 v1.00 03.21 EB HB Install Instructions
Step 3 – Plumbing connection
Exposed plumbing connection
Connect the cold water inlet pipe from the base of the
Hydroboil directly to the 12.7mm (½” BSP) compression fittings
with nuts and olives supplied.
install a visible tundish and plumb to trapped waste. Ensure
access for filter replacement is not obstructed.
CLEARANCE
ZONE
CL E ARAN CE
ZON E
100 min.
3L, 5L, 7.5L models: 65 min.
15L, 25L, 40L models: 150 min. 20 min.
98
COLD WATER
SUPPLY
15L, 25L, 40L
models: 150 min.
Tundish
(optional accessory)
220-240V AC
50Hz power outlet
300 min.
3.1
Cold water inlet and vent outlet
IMPORTANT:
• Cold water pipes must be flushed before connection to the inlet to prevent blockages from
affecting operation of the appliance.
• An isolation valve (not supplied) must be fitted to the water supply.
• All Vent pipework:
• must be installed with continuous fall.
• must be no more than 3 metres in length.
• must have no more than 3 right-angle bends.
Vent
External
tundish
3.2
Concealed
inlet
45mm
Concealed
vent
Concealed plumbing connection
Connect cold water pipe through the rear of the appliance
using a 12.7mm (1/2” BSP) capillary elbow (e.g. No.63, loose nut
elbow).
Connect vent from the concealed rear of the appliance to a
dia12.7mm pipe. Vent outlet must be visible and discharge to a
waste water drain.
OR

10 807062 v1.00 03.21 EB HB Install Instructions
Step 4 – Electrical connection
4.1
CLEARANCE
ZONE
CL E ARAN CE
ZON E
100 min.
3L, 5L, 7.5L models: 65 min.
15L, 25L, 40L models: 150 min. 20 min.
98
COLD WATER
SUPPLY
15L, 25L, 40L
models: 150 min.
Tundish
(optional accessory)
220-240V AC
50Hz power outlet
300 min.
220-240V AC, 50Hz
220-240V AC, 1-phase
4.2
!
Concealed electrical connection for 15L, 25L,
40L models
(optional for 3L, 5L, 7.5L models)
• If a power cable is fitted, disconnect and
discard.
• Connect a concealed power cable through
the rear access opening to the terminal
block “live” (active) and “neutral” wires,
via the strain relief bush. Tighten the strain
relief bush to secure the cable.
• Crimp a 6.3mm QC female spade
connection to the earth conductor and
attach to the chassis earth male terminal.
• An isolation switch should be installed,
according to AS3000.
• Do not turn power ON until the appliance
can dispense water from the tap outlet.
• Verify the earth continuity.
All wiring must be performed by a qualified electrician. Refer to local
relevant electrical codes and guidelines for installation requirements,
cable size and selection to ensure suitability for local installation
conditions and your product’s power rating.
Exposed electrical connection for 3L, 5L, 7.5L
models
• If a power cable is not already fitted,
connect a cable to the terminal block on
the PCB, via the strain relief bush (cable
gland). Tighten the strain relief bush to
secure the cable.
• With power cable fitted, connect the cable
plug to a 220-240V AC power outlet.
• Do not turn power ON until the appliance
can dispense water from the tap outlet.
OR

11807062 v1.00 03.21 EB HB Install Instructions
40L models
380-415V AC, 3-phase
4.4
220-240V AC, 1-phase
4.3
Step 4 – Electrical connection
Single-phase power supply
15-25L models: These models have single-
phase connection. No bridging is required.
40L models: There are two connection
options:
• Single phase 220-240V. L1 and L2 need
to be bridged on installation. The single
phase supply must be sufficient to handle
the power of the unit (i.e. 25A or above)
• 3 phase connection (see below)
3-phase power supply
40L models: There are two connection
options:
• Single phase 220-240V (see above)
• 3 phase connection 380-415V. 2 out of 3
phases are connected to L1 and L2. No
bridging between L1 and L2 is required
Heating
Element
Key
/x = x number of wires
Red = Red wire
Blu = Blue wire
Blk = Black wire
Grn = Green wire
Yel = Yellow wire
Brn = Brown wire
Mains input
806010 v3
Electrical Wiring Diagram
HydroBoil UK/DE/CN/Export – 40L
1(Red) 2(Blu)
2(Blu)
1(Red)
Overload
Chassis
Earth Tab
N
E
L2
L1 L2 L3 L4
T1 T2 T3 T4
Contactor
A1
A2
2
Heating
Element
Red/Blk
L1
Brn Brn
1
1Blk
Blk
Blk
Grn/Yel
Brn Brn
Blk
Blu
Thermostat
Blk
RedRed
Blk
2
Brn
804815
Heating
Indicator
Single Phase Connection
Heating
Element
Key
/x = x number of wires
Red = Red wire
Blu = Blue wire
Blk = Black wire
Grn = Green wire
Yel = Yellow wire
Brn = Brown wire
Mains input
806010 v3
Electrical Wiring Diagram
HydroBoil UK/DE/CN/Export – 40L
1(Red) 2(Blu)
2(Blu)
1(Red)
Overload
Chassis
Earth Tab
N
E
L2
L1 L2 L3 L4
T1 T2 T3 T4
Contactor
A1
A2
2
Heating
Element
Red/Blk
L1
Brn Brn
1
1Blk
Blk
Blk
Grn/Yel
Brn Brn
Blk
Blu
Thermostat
Blk
RedRed
Blk
2
Brn
804815
Heating
Indicator
Single Phase Connection

12 807062 v1.00 03.21 EB HB Install Instructions
Step 5 – Assembly
Refit cover. Fix with screws,
top and bottom. Apply thread tape to thread.
Turn tap until it touches the
lock nut and is upright.
Use spanner (supplied) to
tighten the lock nut.
5.1 5.2
5.3 5.4

13807062 v1.00 03.21 EB HB Install Instructions
Step 6 – Commissioning
Check water connections
Turn ON the mains water supply. Water will flow into the
Hydroboil. Check connections and repair any leaks.
Depress the tap lever into the locked open position. Allow the tank to
fill until water flows from the tap outlet.
Once water is available from the tap, close the tap to stop water flow.
Turn ON electrical power
Boiling Calibration will commence. The tank will fill and heat. Allow 15-30 minutes for the water
to reach boiling set temperature.
6.2
6.3
Check earthing
Earthing continuity must be tested by a qualified technician
using a resistance meter of minimum accuracy of 5% full scale
deflection.
• Ensure electrical power is OFF.
• Verify meter ohms range, connect leads together, reading
should be 0 ohms.
• Hold one test lead to the earth of the power lead.
• Hold the other test lead on a cover fixing screw, then the
tap.
• Verify that in every instance the electrical resistance does
not exceed 1 ohm.
Warning: This appliance must be earthed
Do not turn ON electrical power until instructed. Water must be
available from the tap outlet to prevent damage. Water dispensed
during commissioning may be boiling.
!
6.1
< 1.0 Ω

14 807062 v1.00 03.21 EB HB Install Instructions
Tap operation
Hydroboil and Econoboil are fitted with a two-way, cool-touch tap.
Boiling water will be dispensed
Press lever to dispense boiling water.
!
Push to lock for continuous flow.
If lever does not lock, rotate it 180° before
dispensing.

15807062 v1.00 03.21 EB HB Install Instructions
Troubleshooting
Symptom Possible cause Solution
Fails to dispense water.
Water isolating valve turned off.
Blocked filter, blocked meter
tube, blocked strainer, jammed
ball valve assy, airlock in
transfer tube.
Check water supply valve.
Contact Zip authorised
agent.
Water not boiling.
No power.
Faulty PCB, faulty element,
faulty cut-out.
Check power supply.
Contact Zip authorised
agent.
Runs out of boiling water and
fails to refill.
Outlet tap drips.
Overflow from vent.
Excessive steam from vent.
Power “on” but no heat.
Overload repeatedly tripping
with excessive steam.
Overload repeatedly tripping
without excessive steam.
Internal adjustment. Contact Zip authorised
agent.
In the event of a fault or failure, isolate power and water. Do not use the
appliance. Contact a Zip authorised service agent for assistance, service, spare
parts or enquiries.
Cleaning
End of life disposal
Do not use strong, corrosive or abrasive cleaning
materials. Stainless steel surfaces will show scratches
if an abrasive cleaning product is used.
Wipe clean the outer surfaces with a sponge or a soft
cloth using a mild soap and water.
In order to help preserve our environment we ask that
you dispose of this product correctly. Please contact
your local city council for collection centre details.

16 807062 v1.00 03.21 EB HB Install Instructions
Zip products described in this publication are manufactured under one or more patents and
further patent applications are pending.
As Zip policy is one of continuous product improvement, changes to specifications may be
made without prior notice. Images in this booklet have been modified and may not be true
representations of the finished goods.
© 2021 Zip Water (Aust) Pty. Ltd.
Zip Water (Aust) Pty Ltd
ABN 46 000 578 727
67-77 Allingham Street, Condell Park NSW 2200
Postal: Locked Bag 80, Bankstown 1885
Telephone: [phone] | Free Call: 1800 947 827
zipwater.com
WMKA00099
AS 3498
Zip Water UK
Trafalgar House, Rash’s Green
Dereham, Norfolk NR19 1JG
0345 6 005 005 | [email protected].uk
specify.zipwater.co.uk