ZipRip UC5E User manual

Installation Manual
UC5e (Revision 2-1)

2UC5e IM Rev 2-1 July 2004

3
UC5e IM Rev 2-1 July 2004
ZipRip hardware and software is the property of SMA (Pty) Ltd. Australia
P.O. Box 774, Fyshwick 2609,ACTAustralia
This documentation or any part of it may not be reproduced, stored or trans-
mitted in any form, including but not limited to electronic, photocopying,
mechanical copying, electrostatic copying, recording or other means without
express written permission of SMA (Pty) Ltd. Australia
Windows is a registered trademark of Microsoft Corporation. Macintosh is a
registered trademark ofApple Computers Incorporated. Other brand or prod-
uct names, throughout this document, are trademarks or registered trade-
marks of their respective holders.
Ricoh and PriPort are registered trademarks of Ricoh Japan.

4UC5e IM Rev 2-1 July 2004
Table of Contents
Introduction......................................................................... 5
Safety Information ............................................................. 6
Basic Specification ............................................................. 7
Digital Duplicator Driver Groups .................................... 8
Package Contents ............................................................. 10
Video Interface Installation Preparation........................ 12
Model C238 amd C247 .................................................... 13
Model C239, C244 and C249........................................... 14
Model C252 ...................................................................... 15
ZipRIP Installation Guide for model C237 and C248.. 16
ZipRIP Installation Guide for model C235.................... 25
ZipRIP Installation Guide for model C238 and C247.. 34
ZipRIP Installation Guide for model C239 and C244.. 41
ZipRIP Installation Guide for model C252.................... 49
ZipRIP Installation Guide for model C249.................... 54
Testing your UC5E............................................................ 61
Activity Indicator............................................................... 62
Troubleshooting GDI........................................................ 63

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UC5e IM Rev 2-1 July 2004
Introduction
The UC5E is a high speed interface for Digital Duplicators. With a UC5E
you can print directly from your PC to your Digital Duplicator. This will
significantly improve the quality of your printed material as well as speed
up your printing jobs.
The UC5E’s modular design makes it easy to upgrade to PostScript or add
network support as your printing requirements become more demanding.
We are confident that you will find it a pleasure to use and an asset to your
organisation.
Plug into interface port
Plug into „centronics“
parallel printer port
Windows 3.11, Windows 95/98/ME, Windows NT
and Windows 2000 based PC.

6UC5e IM Rev 2-1 July 2004
Safety Information
This equipment must be connected to SELV circuits and other equipment
complying with the requirements of SELV circuits as defined in the stand-
ards EN60950, IEC950 and CSAC22.2 No. 950, UL 1950.
Sicherheit-Auskünfte
DieseAusrüstung muß zur SELV Schaltungen von anderenAusrüstungen,
diemitden Forderungen von SELV Schaltungendie in den Standards
EN60950, IEC950 und CSAC22.2 N0 950, UL1950 definiert werden,
nach kommen.
Renseignements de sécurité
ILest absolunent nécessaired’interconnecter cet équipment dux circuits
SELVde touté quipment qui se conformeduxbesoirsdescircuitsSELVcomme
précisés dux standards EN60950, IEC950 et CSAC22.2 NO. 950, UL 1950

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UC5e IM Rev 2-1 July 2004
Basic Specifications
PrinterLanguage: ................................WindowsGDI,
Supported Resolutions:.....................300, 400 and 600 dpi.
Graphics Screening:..........................Coarse, Fine, Line Art, Error Diffu-
sion. Density control supported.
SupportedDrivers:..............................Win95/98/ME.,Win2000, Win NT
andWin XP.
Ports:..................................................ECP/EPPparallelport.
On Board Memory: ...........................16. MB
Supported
Digital Duplicator Brands:................Ricoh, Gestetner, Rex Rotary,
Nashuatec, Savin, and Standard. NB
check that your model has interface
support.
Certification ......................................CE, UL, FCC, ClassA.
SupplyVoltage...................................5 Volts from Digital Duplicator

8UC5e IM Rev 2-1 July 2004
DriverName Model Digital Duplicator Model
ZipRIP Classic A C224 VT2200/5327/1252/CP327/3200DNP
C226 VT2250/5329L/2546/CP329L/325DNP
C222 VT2400/5360/1270/CP360
ZipRIP Classic B C210 VT3500/5375/1280/CP375
C218 VT3600/5380/1285/CP380
C223 VT3800/5385/1290/CP385/330DNP
ZipRIPClassicX C228 VT6000/5390/1295/CP390/3400DNP/SD600
ZipRIP Pro A C231 JP1010/5306/1224/CP306
C237 JP1210/5308/1225/CP308
C248 JP1215/5308+/1225+/CP308+
ZipRIP Pro B C231 JP1030/5306L/1224L/CP306/3150DNP/D300
C231 JP1050/5306B/1224B/CP306B
C237 JP1230/5308L/3150eDNP/SD330
C237 JP1250/5308B/1225B/CP308B
C247 JP2800/5425C (China)
C248 JP1255/5308b+/1225B+/CP380
C248 JP1235/5309L/3160DNP/LDD020/SD333550
C248 JP1250/5300 (China)
C252 JP750/6123CP
C252 JP780C/5410C (China)
C252 JP730/6123LCP/LDD730
ZipRIP Pro C C229 JP5000/5450/1560/CP450/3350DNP/SD400
C239 JP5500/5450/5455/1560/CP450/3360DNP/
SD450
C249 JP4500/CP6244/3560DNP/SD420/LDD145
*Models with suffix PT indicate additional paper tray unit installed
DigitalDuplicatorDriverGroups

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UC5e IM Rev 2-1 July 2004
*Models with suffix PT indicate additional paper tray unit installed
DriverName Model Digital Duplicator Model
ZipRIP Pro C PT C232 JP5800/5480/1580/CP480
C239 JP5500/5450/5455/1560/CP450/3360DNP/
SD450
ZipRIP Pro E C238 JP3000/5430/1330/CP430/3260DNP/SD370
JP3800/5428C (China)
ZipRIP Pro X C235 JP8000/5490/1395/CP490/3450DNP/SD630
C244 JP8500/5490+/5499/1395+/CP490+/
3460DNP/SD650
ZipRIP Pro X PT C235 JP8000/5490/1395/CP490/3450DNP/SD630
C244 JP8500/5490+/5499/1395+/CP490+/
3460DNP/SD650
Digital Duplicator Driver Groups (Continued)

10 UC5e IM Rev 2-1 July 2004
Package Contents
Check that you have received the following Items in your UC5E package.
ComponentsForGDIUC5E.
1. Main Board
2. Mounting Plate
3. Mounting Plate Cover
4. 2-pin cable and connector - C235
5. 2-pin cable and connector - C237
6. Keypad PCB
7. 26-pinMPURibbon cable (C235, C237
andC238)
8. 26-pin to 25-pin Ribbon PCB to Cover
9. 8-pin Ribbon cable - The long cable is
for C237 the other is for C235 and C238.
10. 11xM3x6mmScrews
11. 3 xM4x 10mmStandoffs(C249)
123
456
78 9
10 11

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UC5e IM Rev 2-1 July 2004
12. 3 xM3x 35mmStandoff
13. 3 xM4x 45mmStandoff
14. 1 xM4x 26mmStandoff
15. 4 xM3x 25mm FFStandoff
16. 6xM3x10mm MF Standoff
17. 1 xM3x 10mm FFStandoff
18. Marguard LED and Button
19. PCDB25MaletoDB25Male parallel
Cable
20. Installation CD and manuals
21. 6 x Cable Ties
22. 2 x 2.6mm Standoff-post - suppled with
IF Kit.
23. 3xM4 x 6mmScrews
12 14
15 16 17
18 19 20
21
13
22 23

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Video Interface Installation Preparation
NOTE: Video I/FKit Type- 600, Type- 10, Type- 15, and Type- 85 are
DigitalDUplicatorparts, pleaseobtainfromsupplier.
Beforeyou beginthe installation, youshould:
a. Check to make sure that you have all of the items needed to
completesuccessful installation.
b. Read the documentation to familiarize yourself with the in-
stallation procedures.
c. Have the following additional items available:
- Service manual relevant machine
- User's Guide
-Acontainer to hold screws and other removed components
- Tool Kit
For the C237, C238 and C252 model installation, you should useVideo Inter-
face kit Type-10 or Type 15, provided by the original manufacturer.
For: Europe, Far East andAsia use Type-10 Interface kit.
For: USAand LatinAmerica useType-15 Interface kit.
Installation procedure for both Interface kits follow.
Video I/FKit Type-10 and Type- 15 Parts List
No.Description Qty.
32 Interface Board 1
33 Relay Harness 1
34 Stepped Screw - M2 x ,6 2
35 Tapping Screw - M3 x 6 2
NOTE:
Itemnumber33isnotusedforthemodelC237,C238andC252installation.

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UC5e IM Rev 2-1 July 2004
ModelC238 andC247
Refer to Driver Groups List on page 8.
1. Remove the rear covers [A] [B] (8 screws).
2. Remove the I/F connector cover [C] (2 screws).
3. Install the I/F board[D](accessories)in CN117[E]on the MPU (2 screws).
4. Attach the cable [F] (accessories) to the connector bracket (2 screws) and
clamp the cable (6 clamps).
5. Connect the connector [G] at the opposite end to the I/F board.
6. Re-install the rear covers.

14 UC5e IM Rev 2-1 July 2004
Model C239, C244 and C249
Refer to Driver Groups List on page 8
1. Remove the rear cover [A].
2. Cut away the blindfold cover [B] on the right rear cover.
3. Install the Video I/F board [C] to the MPU. (2 screws)
4. Connect the cable [D] to the Video I/F board. (2 screws, 2 spacers)
NOTE: You need to adjust the length of the harness using the bind [E]
enclosed.
5. Reinstall the rear cover.

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UC5e IM Rev 2-1 July 2004
ModelC252
Refer to Driver Groups List on page 8
Accessory Check
Check the quantity and condition of the accessories in the box against the
following list:
Description Qty
1. Interface Board ................................................................... 1
2. Interface Cable.................................................................... 1
3. Screw M3 x 6 ..................................................................... 2
4. Lock Screw......................................................................... 2
5. Washer ................................................................................ 2
InstallationProcedure
1. Remove the rear cover [A]. ( Screws x 5)
2. Remove the I/F connector cover [B]. (Screws x1)
3. Connect the I/F board [C] (accessories) to CN108 [D] on the MPU.
(Screws x 2)
4. Attach the cable [E] (accessories) to the connector bracket. (Screws x 2)
5. Connect the connector [F] at the opposite end to the I/F board.
6. Re-install the rear cover.
[A]
[B] [C]
[D]
[E]
[F]

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ZipRIPInstallationGuideformodelC237andC248
Toolsrequired:-
a. Phillips screw driver
b. Flat head screw driver
c. Antistaticequipment
Discardthe followingparts forthis installation:-
a. Part No. VU5E 05 301
b. Part No. VU5E 05 404
c. Part No. VU5E 05 402
d. Part No. VU5E 10 002
InstallationTime:-
This installation should take 30 minutes excluding the time taken to
install the video board.
1. Turn off the main switch and unplug the power cord.
2. Remove your UC5E and ancillary items from the box.
3. Open the scanner unit.
4. Remove the upper rear cover.
5. Remove the rear cover.
6. Remove the MPU cover.

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UC5e IM Rev 2-1 July 2004
7. Remove screw [A],{B] and [C]. Keep them aside for later use.
8. Locate the three standoffs supplied. Mount them into the holes as fol-
lows:
Into hole marked [A] in Figure 2a screw in the 45 mm standoff [D].
Into hole marked [B] in Figure 2a screw in the 45 mm standoff [D].
Into hole marked [C] in Figure 2a screw in the 26mm standoff [E].
NOTE:
1) Tighten these standoffs with a flat screwdriver.
2) The bracket [F] becomes free without screw [B] Hold bracket
[F] by the hand until you screw in standoff [D].
Figure 2a
[A]
[B]
[C]
[D]
[E]
[F]

18 UC5e IM Rev 2-1 July 2004
9. Locate the mounting plate [A], part no. VU5E 05 406. Orientate the
plate correctly, as shown.
10. Attach five "M3 x 6 mm screws" on the mounting plate [A], then attach
four "M3 x 10mm male to female standoffs" and one M3 x 10mm fe-
male to female standoff" [B].
NOTE:
There are three different size holes on the mounting plate [A]. Use 5 of
the 6 small tapped holes, and the other holes are not used.
(See Figure 2b)
Figure 2b
[A] [B]
Ü

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UC5e IM Rev 2-1 July 2004
11. Place the assembledmountingplate [A] onto thestandoffs on the chassis
and secure using the three M4 screws [B] set aside in step 7.
12. Locate the UC5E main board [C], Part No. VU5E 05 200.
CAUTION:
THISPARTISVERYSENSITIVETOSTATIC.
PLEASEENSURETHECORRECTANTISTATICPRECAUTIONS
ARETAKEN.
The RAM SIMM [D] should be on the left.
13. Secure the main board by screwing in a M3 x 6mm screw [E] into the
left middle standoff.
14. Install four "M3 x 25mm female to female standoff" [F].
Figure 2c
[A]
[B]
[C]
[D] [E]
[F]

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15. Installtheinterfaceboard[A]fromthepackageofVideoInterfaceKitType-
10(Use the twoM3 x 6mm screwfrom the package).
16. Locate the 26-pin MPU cable [B} Part No. VU5E 05 401, and connect
the 26 pin twisted end [C} to the UC5E main board middle connector
and the straight end to the interface board.
Figure 2d
[A]
[B]
[C]
Other manuals for UC5E
2
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