Zirkon zahn M2 MILLING UNIT COMFORT LINE User manual

m2 milling unit
comfort line
operation and maintenance manual

02 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021
Operation and maintenance manual (Translation of the original version)
M2 Milling Unit Comfort Line
Machine type: M2 Milling Unit (Wet Heavy Metal, Teleskoper, Dual Wet Heavy Metal, Dual
Teleskoper, Dual Double Teleskoper)
Version: 1.0
Copyright 2021
Zirkonzahn Gais srl

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ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021

04 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021
Milling Units overview.......................................................... 08
Operation and maintenance manual ................................................ 11
Service....................................................................... 12
General...................................................................... 13
General description of the milling unit .......................................... 13
Functional description of the milling unit.................................... 13
Device ID plate ........................................................ 14
Manufacturer.......................................................... 14
Usage........................................................................ 15
Intendeduse .............................................................. 15
Notintendeduse........................................................... 16
SafetyandResidualRisks........................................................ 17
Symbols used in this manual and on the milling unit ............................... 17
Dangersymbols........................................................ 17
Othersymbols......................................................... 18
Residual risks and safety regulations ........................................... 18
Possiblesourcesofdanger ................................................... 19
Installation site ................................................................ 21
Important instructions for setting up the system................................... 21
Components .................................................................. 23
Checklist of components - Standard version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
M2 Milling Unit ........................................................... 24
M2 Dual milling unit ....................................................... 25
Recommended additional articles .............................................. 26
Ioniser ............................................................... 26
Teleskoper Orbit ....................................................... 26
BlankRepositionerHolder............................................... 27
Raw-Abutment® Holder.................................................. 27
Raw-Abutment®Holder 6 Teleskoper ...................................... 27
Glass Ceramics Holder .................................................. 27
TABLE OF CONTENTS

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ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021
Glass Ceramics Holder 9 Teleskoper ....................................... 27
JawPositioner Support................................................... 27
Cleaning Set Milling Spindle Automatic .................................... 28
Calibration plate for milling unit .......................................... 28
Zirkonzahn.Software.................................................... 28
Installation.................................................................... 31
Transport and unpacking..................................................... 31
Firststart-up.................................................................. 33
Connection of the milling unit ................................................ 33
M2 milling unit ........................................................ 34
M2 Dual milling unit.................................................... 36
Connecting of the Cleaning Kit ............................................... 38
Normal operation Wet milling ................................................ 40
Wet cleaning of the milling unit ............................................... 41
Firststart-up .............................................................. 44
Normal use ............................................................... 45
Safety aspects ......................................................... 45
Always wear protective equipment......................................... 45
Procedure ............................................................ 46
Cleaning ..................................................................... 47
Cleaning instructions ....................................................... 47
Safety measures when cleaning the device....................................... 47
Cleaning intervals .......................................................... 48
Daily or after each use .................................................. 48
Weekly .............................................................. 48
Clean milling chamber ...................................................... 48
Cleaning of the orbit with wet processing (with orbit cleaning liquid) ................. 48
Spindle and chuck cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Maintenance.................................................................. 51
Maintenanceandcontrol..................................................... 51

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Repairs and troubleshooting ...................................................... 53
Detected faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Spindleexchange .......................................................... 53
E-Box exchange ........................................................... 53
Printedcircuitboardsexchange ............................................... 54
Front plate exchange ........................................................ 54
Long-term shutdown........................................................ 54
Disposal.................................................................. 54
Training and practice ....................................................... 55
Procedure in the event of faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Detected faults......................................................... 55
Possible faults and troubleshooting......................................... 55
Milling unit is not responding............................................. 55
Milling process does not start ............................................. 55
Collet chuck does not open - Changing of the burs is not working ................ 55
Interrupted milling process ............................................... 56
Inaccurate milling result ................................................. 56
Return................................................................... 56
Warranty..................................................................... 57
Warranty claim ............................................................ 57
Lossofwarranty........................................................... 57
Thewarrantydoesnotcover.................................................. 58
Technical improvements..................................................... 58
Technical data ................................................................. 59
Technical data of the M2 Milling Unit .......................................... 59
Technical data of the M2 Dual Milling Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Compressed air connection ................................................... 61
Environmental conditions .................................................... 61
Permissible transport and storage conditions ..................................... 61

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08 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021
MILLING UNITS OVERVIEW
M2 Teleskoper milling unit
M2 Wet Heavy Metal milling unit

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ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021
M2 Dual Wet Heavy Metal
milling unit
M2 Dual Teleskoper
milling unit
M2 Dual Double Teleskoper
milling unit

10 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021