Zirkon zahn M1 MILLING UNIT COMPACT LINE User manual

m1 milling unit compact line
Operation and maintenance manual

02 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
Operation and maintenance manual (Translation of the original version)
M1 Milling Unit Compact Line
Machine type: M1 Milling Unit (Abutment, Soft, Wet, Wet Heavy Metal)
Version: 1.0
Copyright 2021
Zirkonzahn Gais

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ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021

04 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
Milling Units overview.......................................................... 08
Operation and maintenance manual ................................................ 09
Service....................................................................... 10
General...................................................................... 11
General description of the milling unit .......................................... 11
Functional description of the milling unit.................................... 11
Device ID plate ........................................................ 12
Manufacturer.......................................................... 12
Usage........................................................................ 13
Intendeduse .............................................................. 13
Notintendeduse........................................................... 14
SafetyandResidualRisks........................................................ 15
Symbols used in this manual and on the milling unit ............................... 15
Dangersymbols........................................................ 15
Othersymbols......................................................... 16
Residual risks and safety regulations ........................................... 16
Possiblesourcesofdanger ................................................... 17
Installation site ................................................................ 19
Important instructions for setting up the milling unit ............................... 19
Components .................................................................. 21
Checklist of components Standard version....................................... 21
M1 milling unit ............................................................ 23
Recommended additional articles .............................................. 24
Ioniser M1............................................................ 24
Raw-Abutment®Holder ................................................. 24
Glass Ceramics Holder .................................................. 24
JawPositioner Support................................................... 24
Zero point stylus D6 for M1/M4 milling units ................................ 25
Zirkonzahn.Software.................................................... 25
TABLE OF CONTENTS

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ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
Installation.................................................................... 27
Transport and unpacking..................................................... 27
Operation..................................................................... 29
Connecting the Desktop PC (Option 1) ......................................... 29
Connecting the All in One Touch PC (Option 2) .................................. 29
Connection of the milling unit ................................................ 30
Connecting the Grindcontrol.................................................. 30
Firststart-up .............................................................. 33
Normal use ............................................................... 33
Safety aspects ......................................................... 33
Alwayswearsecurityequipment .......................................... 33
Procedure ............................................................ 34
Cleaning ..................................................................... 35
Cleaning instructions ....................................................... 35
Safety measures when cleaning the milling unit................................... 35
Cleaning intervals .......................................................... 36
Daily or after each use .................................................. 36
Weekly .............................................................. 36
Monthly.............................................................. 36
Clean milling chamber ...................................................... 36
Cleaning of the Grindcontrol ................................................. 36
Cleaning of the orbit with wet processing (with Orbit Cleaning Liquid) ................ 36
Cleaning of spindle and chuck ................................................ 37
Maintenance.................................................................. 39
Maintenanceandcontrol..................................................... 39
Repairs and troubleshooting ...................................................... 41
Detected faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Restart protection after power failure ........................................... 41
Spindleexchange .......................................................... 41

06 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
E-Box exchange ........................................................... 42
Printedcircuitboardsexchange ............................................... 42
Front plate exchange ........................................................ 42
Long-term shutdown........................................................ 42
Disposal.................................................................. 42
Training and practice ....................................................... 43
Procedure in the event of faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Detected faults......................................................... 43
Possible faults and troubleshooting......................................... 43
Milling unit is not responding............................................. 43
Milling process does not start ............................................. 43
Collet chuck does not open - Changing of the burs is not working ................ 43
Interrupted milling process ............................................... 44
Inaccurate milling result ................................................. 44
Return................................................................... 44
Warranty..................................................................... 45
Warranty claim ............................................................ 45
Lossofwarranty........................................................... 45
Thewarrantydoesnotcover.................................................. 46
Technical improvements..................................................... 46
Technical data ................................................................. 47
Technical data of the M1 milling unit........................................... 47
Option2:AllinOneTouchPC ........................................... 48
Compressed air requirements ................................................. 48
Connection to the power supply system via residual-current circuit breaker............. 49
Environmentandstorageconditions............................................ 49
Permissible transport conditions ............................................... 49

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ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021

08 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
MILLING UNITS OVERVIEW
M1 Soft Milling Unit
M1 Wet Milling Unit
M1 Wet Heavy Metal Milling Unit
M1 Abutment Milling Unit

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ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
OPERATION AND MAINTENANCE MANUAL
This operation and maintenance manual is an integral part of the M1 milling unit compact line and
must be kept in a place known to the operator and easily and immediately accessible at all times.
The milling units may only be operated by fully trained people.
For reasons of readability, the milling units are summarised under the designation M1 milling unit
or milling unit/machine, if the given information applies to both milling units. In addition, the
masculine form is chosen for designating people but all indications refer to users of all sexes.
This operation and maintenance manual contains all the information required for the safe use
of the M1 Abutment, M1 Soft, M1 Wet and M1 Wet Heavy Metal milling units produced by
Zirkonzahn srl. However, it is not intended to replace a training course with regard to the scope
of application.
The participation in a CAD/CAM training course offered by Zirkonzahn is recommended.
Operational capability and long-term value of the system can only be guaranteed if service and
maintenance work prescribed in the appendix are carried out.
This manual is subject to amendments at Zirkonzahn's sole discretion in the event of technical
further development.
This operation and maintenance manual is a translation of the original operating instructions.
Translations in several languages are available directly in the Zirkonzahn.Fräsen software which
belongs to the milling unit and can be called up by clicking on "More". An updated version,
if available, can be requested to Zirkonzahn headquarters in Gais (phone [phone];
e-mail: [email protected]).

10 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021
The device complies with the applicable legal regulations, safety regulations and health
requirements:
EG-Referenz
Riferimenti CE
EC References
Références CE
Referencias CE
Harmonisierte Normen
Norme armonizzate
Harmonised standards
Normes harmonisées
Normas armonizadas
For machine safety: 2006/42/EC
For low voltage: 2014/35/EU IEC 61010-1 (ed. 3)
For EMC – Rules: 2014/30/EU
EN IEC 61000-6-4:2019
EN IEC 61000-3-2:2019
EN 61000-3-3:2013 + A1:2019
EN IEC 61000-6-2:2019
The declaration of conformity is available and will be provided upon request.
SERVICE
If after reading these instructions some questions remain unanswered or if indications, safety
instructions or technical explanations have not been fully understood, do not hesitate to contact
Zirkonzahn headquarters in Gais (phone [phone] or e-mail: [email protected]).