Zirkon zahn titanium spectral-colouring anodizer Installation instructions

titanium spectral-colouring
anodizer
Operator’s and maintenance manual

0202
Operator’s and maintenance manual
Titanium Spectral-Colouring Anodizer
Machine type: Anodiser
Version: 14/06/2019
Copyright 2019
Zirkonzahn Gais S.r.l.

0303

0404
Symbols used in this Operator’s and Maintenance Manual .............................. 06
Pictograms on the Titanium Spectral-Colouring Anodizer .............................. 07
Checklist of components - Standard version ......................................... 07
Safety/ResidualRisks.......................................................... 09
Manufacturer.............................................................. 09
Information ............................................................... 09
Service................................................................... 09
Purpose .................................................................. 10
Obligationsoftheuser .................................................. 10
Warranty................................................................. 10
Warranty claim ........................................................ 11
Lossofwarranty....................................................... 11
Thewarrantydoesnotcover.............................................. 11
Technical improvements................................................. 12
Safety regulations .......................................................... 12
Safetyconcept......................................................... 12
Personalsafetyequipment ............................................... 12
Safety measures when cleaning the device................................... 12
Workplace, handling, references to safety ................................... 13
Troubleshooting ....................................................... 13
Sourcesofdangerandrisks .................................................. 13
Residualrisks ......................................................... 13
Dangerofexplosion.................................................... 13
Equipment’s transport, unpacking and setting up ................................. 14
Safety procedures at the site of the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dispatch and freight costs.................................................... 14
Components .................................................................. 15
Titanium Spectral-Colouring Anodizer ......................................... 16
Technical data ................................................................. 17
Technical data Titanium Spectral-Colouring Anodizer ......................... 17
Device ID plate ........................................................ 17
TABLE OF CONTENTS

0505
Transport and installation ........................................................ 19
Transport and unpacking..................................................... 19
Setting up and installation.................................................... 20
Important instructions for setting up the device ............................... 20
Operation..................................................................... 21
Training and practice ....................................................... 21
Shuttingdownthedevice.................................................... 21
Normal shutdown ...................................................... 21
Emergencyshutdown................................................... 21
Voltdiagrams................................................................. 23
Cleaning and maintenance ....................................................... 25
Safety measures when cleaning the device....................................... 25
Disconnect the device from power supply ................................... 25
Dry cleaning of the device ................................................... 25
Cleaning instructions ....................................................... 26
Maintenanceandcontrol..................................................... 26
Regularcontrols ....................................................... 26
Onceaweek.......................................................... 26
Repairs and troubleshooting ...................................................... 27
Detected faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E-box exchange............................................................ 27
Return................................................................... 28
Dismantling............................................................... 28
Disposal.................................................................. 28
Instructions................................................................... 29
Pretreatment of titanium parts for anodisation ................................ 30
Use of the Titanium Spectral-Colouring Anodizer............................. 32
Use of the Anodizer Multi Holder (accessories)............................... 38
Generalnotes.......................................................... 43

0606
SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL
Caution: Source of danger!
Caution: Hazardous voltage!
Caution: Danger of explosion!
Prohibition: Access by unauthorised personnel is strictly forbidden!
Prohibition: Carrying out repair and maintenance works while the machine is
running!
Prohibition: The use of water, compressed air or solvents is strictly forbidden!
Mandatory sign: Unplug from mains power!
Mandatory sign: Breathing protection is essential!
Mandatory sign: Use eye protection!
Mandatory sign: Use protective gloves!
This symbol refers to the operating company’s binding legal rules or requirements.
This symbol refers to particularly important text passages in the Operator’s and
Maintenance Manual.
This symbol indicates the necessity to document work processes.

0707CHAPTER
PICTOGRAMS ON THE TITANIUM SPECTRAL-COLOURING ANODIZER
The symbols (indications) listed below are attached to the device and serve to indicate uncertain
and dangerous situations. The symbols have to be kept clean and have to be immediately
exchanged, if they detach or if they are damaged.
Please read this Operator’s and Maintenance Manual very carefully before using
the device for the first time.
If symbols or pictograms (hazard and behaviour information) on the device are not recognisable
anymore or if they came off, the operator has to replace them immediately.
CHECKLIST OF COMPONENTS - STANDARD VERSION
Packing list - Device:
Titanium Spectral-Colouring Anodizer
Conductor set for Anodizer
Clamp for Anodizer 03-Grab
Anodizing Powder 50 g
Etching Powder 50 g
Power cable 3 m
If one of the components listed above is not contained in the supply, immediately contact your
Zirkonzahn partner.

0808KAPITEL

0909CHAPTER 1
SAFETY / RESIDUAL RISKS
MANUFACTURER
Zirkonzahn S.r.l., Headquarters Italy – 39030 Gais – BZ, is the manufacturer of the Titanium
Spectral-Colouring Anodizer and is referred throughout the Operator’s and Maintenance Manual
as Zirkonzahn.
INFORMATION
This Operator’s and Maintenance Manual is an integral part of the Titanium Spectral-Colouring
Anodizer and must be kept in a place known to the operator and easily and immediately accessible
at all times. Only adequately trained personnel should handle the Titanium Spectral-Colouring
Anodizer.
This Operator’s and Maintenance Manual covers all you need to know for safe use and
maintenance of the Titanium Spectral-Colouring Anodizer produced by Zirkonzahn S.r.l.
This manual is subject to amendments at Zirkonzahn's sole discretion in the event of technical
further development.
SERVICE
If any points of these instructions remain unclear or if indications, instructions, safety
instructions or technical explanations have not been fully understood, do not hesitate to
contact Zirkonzahn headquarters (phone [phone] or e-mail: info@zirkonzahn.
com) or the service centers specified in your maintenance contract.
SAFETY / RESIDUAL
RISKS

1010KAPITEL 1
SAFETY / RESIDUAL RISKS
PURPOSE
The intended use of the device is outlined in this chapter.
In this connection a hazard analysis was done on the Titanium Spectral-Colouring Anodizer. The
manufacturer does not accept any responsibility for applications not described here which do not
fall within the definition of intended use.
Obligations of the user
The operator must make sure to:
- prevent improper use,
- prevent other people staying within the working area of the equipment during operation,
- operate the system only with all intended safety devices closed and intact (front glass,
security switch, side covers etc.),
- use the personal safety equipment,
- disconnect the device from power supply by pulling the mains plug before any
intervention,
- operate the device only in a well lit environment of at least 500 lux,
- neither use water nor compressed air or solvents for cleaning,
- prevent maintenance work being carried out during operation.
Caution!
Unplug from mains power when carrying out any connection and maintenance work!
WARRANTY
From the moment the new device is delivered, Zirkonzahn grants a warranty of 12 months for the
equipment (except wear parts).
If the device is passed on to third parties, the warranty obligation is recognised only if the passing
on occurs within the set warranty period of 12 months.
Zirkonzahn recommends a general inspection of the device after 2 years of use. With the assistance
of Zirkonzahn, the inspection can be carried out by the user.

1111CHAPTER 1
SAFETY / RESIDUAL RISKS
Warranty claim
For warranty claims the customer must prove the date of purchase (i.e. copy of invoice).
The warranty covers the replacement of parts found faulty by Zirkonzahn (material or production
fault).
Loss of warranty
The loss of the warranty claim occurs in the following cases:
- poor maintenance,
- improper, non-intended use,
- non-compliance with references and prescriptions specified in the Operator’s and Maintenance
Manual,
- modifications carried out by the customer or by third parties which have not been explicitly
authorised by Zirkonzahn,
- use of materials and tools that have not been produced or authorised by Zirkonzahn,
- use of non-original spare parts.
The warranty does not cover
- Damage during transport and supply (it is the forwarding company’s liability; only if noted on
the delivery note when receiving the goods!);
- Loss in sales;
- Wear parts.

1212KAPITEL 1
SAFETY / RESIDUAL RISKS
Technical improvements
Zirkonzahn is not required to make to the equipment produced and delivered at earlier stages
technical amendments related to subsequent productions.
SAFETY REGULATIONS
Read and follow the safety instructions in this Operator’s and Maintenance Manual to avoid
danger to persons and damage to property. Your safety comes first!
Safety concept
The safety concept of the Titanium Spectral-Colouring Anodizer as well as this Operator’s and
Maintenance Manual were compiled according to the requirements of the Machinery
Directive 98/37/EC in force until 29/12/2009 and the Machinery Directive 2006/42/EC in
force since 30/10/2009, as well as the European Low Voltage Directive (LVD) 2006/95/ EC.
Personal safety equipment
When working with the Titanium Spectral-Colouring Anodizer, the following personal safety
equipment is required:
- Protective gloves.
- Safety goggles.
Personal safety equipment required by law may vary from country to country.
The user is committed to use the safety equipment in accordance with the national industrial
safety regulations.
Safety measures when cleaning the device
- Safety goggles.
- Face mask.
- Protective gloves.
- Unplug from mains power!

1313CHAPTER 1
SAFETY / RESIDUAL RISKS
Workplace, handling, references to safety
- Provide optimal work height.
- Provide sufficient room lighting (at least 500 lux).
- Position the equipment in order to access all operating elements without problems.
Troubleshooting
Only instructed qualified personnel are allowed to undertake troubleshooting.
If a malfunction cannot be rectified through the information provided in the Operator’s
Manual, the Titanium Spectral-Colouring Anodizer must be turned off. Prevent unauthorised
operation. Please contact your Zirkonzahn partner for troubleshooting.
SOURCES OF DANGER AND RISKS
Residual risks
- Avoid residual risks by increased attentiveness.
- Pay attention to risks at the installation site.
- Risk of bruising when handling the device improperly.
- Stab and cut injuries through tools.
- Risk of bruising during transport and installation of the device.
- Defective power supply lines.
Danger of explosion
It is strictly forbidden to use the device in explosive atmospheres and to clean it with solvents.

1414KAPITEL 1
SAFETY / RESIDUAL RISKS
EQUIPMENT’S TRANSPORT, UNPACKING AND SETTING UP
- The transport must be carried out only with sufficient personnel, according to the national
industrial safety regulations.
- A forklift or a lift tray truck are recommended for the transport of the pallet (weight approx. 200
kg). Caution when lifting!
- The Titanium Spectral-Colouring Anodizer may only be moved and put down on surfaces with
suitable stability, in a dry place and in a non-corrosive environment.
- Stable, non-slip installation surface, which can bear a minimum weight of 200 kg.
- Caution when removing the cardboard casing (glass cladding).
- Pay attention to danger of injury when unpacking and setting up the device.
- The power supply must be installed and attached by an expert.
- The device must not be connected to the electric circuit during the installation phase: Danger of
electric shock.
- The original packaging has to be kept for at least 1 year.
SAFETY PROCEDURES AT THE SITE OF THE INSTALLATION
- Stable, non-slip installation surface, which can bear a minimum weight of 200 kg.
- Safety distance of min. 2 m to combustible material.
- Safety distance of min. 2 m to water.
- Safety distance of min. 1 m to all sides (for cooling air, access).
DISPATCH AND FREIGHT COSTS
Unless otherwise agreed in writing, the buyer is responsible for dispatch, freight and possible
import fees.
Check immediately after receipt of the delivery for completeness and integrity of the system.
Evident defects must be noted on the delivery documents, in order to claim for compensation
against the transport company.
In case of complaints, have the transport documents countersigned by the carrier and send a copy
to Zirkonzahn.
Indication on transport packaging (fragile, this side up).

1515CHAPTER 2
COMPONENTS
COMPONENTS

1616KAPITEL 2
COMPONENTS
01. Start button
(Short push - 3 seconds anodising time)
(Long push - 11 seconds anodising time)
02. Display
03. Voltage regulator
04. ON/OFF switch
05. Anode plug
06. Cathode plug
07. Ventilation fan
08. Suspension device
09. Connection cable
TITANIUM SPECTRAL-COLOURING ANODIZER
10. Shelf for accessories
11. Cathode plug connection
12. Anodising tray
13. Front panel lever arm
14. Power plug connection
01
02
07
05
03
13
14
04
06
08
09
10
11
12

1717CHAPTER 3
TECHNICAL DATA
Technical data Titanium Spectral-Colouring Anodizer
Maximum energy consumption of the control unit 300 W
Mains voltage 100 – 240 V 50 – 60 Hz
Weight 50 kg
Protection class IP20 according to IEC/EN 60529
Noise level < 66 dB (A)
Device ID plate
The Device ID plate of the Titanium Spectral-Colouring Anodizer is attached on the rear of the
equipment.
TECHNICAL DATA

1818KAPITEL 3
TECHNICAL DATA

1919CHAPTER 4
TRANSPORT AND INSTALLATION
TRANSPORT AND UNPACKING
- Check if the supply corresponds to the delivery note.
- Check the delivery for completeness and integrity immediately after receipt. Evident defects
must be noted on the delivery documents, in order to claim for compensation
against the transport company.
- In case of complaints, have the transport documents countersigned by the carrier and send a
copy to Zirkonzahn.
- Follow the safety regulations for moving loads.
- A forklift or a lift tray truck are recommended for the transport of the pallet (weight approx.
200 kg) (Observe pictograms on packing).
- Transport weights: Titanium Spectral-Colouring Anodizer 50 kg
Pallet 20 kg
- The Titanium Spectral-Colouring Anodizer is supplied on a pallet and encased by a cardboard
box.
- Do not put any object on top of the cardboard box.
- Caution when removing the cardboard box (glass lining).
- Pay attention to danger of injury when unpacking and setting up the device.
TRANSPORT AND
INSTALLATION

2020KAPITEL 4
TRANSPORT AND INSTALLATION
SETTING UP AND INSTALLATION
Important instructions for setting up the device
The Titanium Spectral-Colouring Anodizer should be operated under the following conditions
only:
- Up to 2000 m above sea level.
- Ambient temperature, in the range from 15 °C to 30 °C.
- Do not expose the system to direct solar radiation.
- Maximum relative air humidity of 75% at 30 °C;
- The Titanium Spectral-Colouring Anodizer may only be moved and put down on surfaces with
suitable stability, in a dry place and in a non-corrosive environment.
- Stable, non-slip installation surface, which can bear a minimum weight of 200 kg.
- Safety distance of min. 2 m to combustible material.
- Safety distance of min. 2 m to water.
- Safety distance of min. 1.5 m to all sides (for cooling air, access).
- Place the table on a flat ground and align the work surface horizontally.
- Provide for adequate work height (consider the height of the front glass in raised position).
- Work and danger area must be easily visible and lit (at least 500 lux).
- Make sure the Titanium Spectral-Colouring Anodizer is installed in such a way that it allows
easy removal of the power plug in case of emergency.
- An electrical socket with a power output of 100 - 240 V is required as fixed connection. Lay
connection cable protected with strain relief. The electrical connection and its mains fuse
must be set up according to the valid national standards. The functioning of grounding and the
protective conductor must be checked before starting.
- Power supply must be installed and attached by an expert.
The equipment must be easily accessible from all sides for operation and possible component
exchange.
- The device must not be connected to the electric circuit during the installation phase: danger of
electric shock.