Zirkon zahn titanium spectral-colouring anodizer Installation instructions

titanium spectral-colouring
anodizer
Operator’s and maintenance manual

0202
Operator’s and maintenance manual
Titanium Spectral-Colouring Anodizer
Machine type: Anodiser
Version: 14/06/2019
Copyright 2019
Zirkonzahn Gais S.r.l.

0303

0404
Symbols used in this Operator’s and Maintenance Manual .............................. 06
Pictograms on the Titanium Spectral-Colouring Anodizer .............................. 07
Checklist of components - Standard version ......................................... 07
Safety/ResidualRisks.......................................................... 09
Manufacturer.............................................................. 09
Information ............................................................... 09
Service................................................................... 09
Purpose .................................................................. 10
Obligationsoftheuser .................................................. 10
Warranty................................................................. 10
Warranty claim ........................................................ 11
Lossofwarranty....................................................... 11
Thewarrantydoesnotcover.............................................. 11
Technical improvements................................................. 12
Safety regulations .......................................................... 12
Safetyconcept......................................................... 12
Personalsafetyequipment ............................................... 12
Safety measures when cleaning the device................................... 12
Workplace, handling, references to safety ................................... 13
Troubleshooting ....................................................... 13
Sourcesofdangerandrisks .................................................. 13
Residualrisks ......................................................... 13
Dangerofexplosion.................................................... 13
Equipment’s transport, unpacking and setting up ................................. 14
Safety procedures at the site of the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dispatch and freight costs.................................................... 14
Components .................................................................. 15
Titanium Spectral-Colouring Anodizer ......................................... 16
Technical data ................................................................. 17
Technical data Titanium Spectral-Colouring Anodizer ......................... 17
Device ID plate ........................................................ 17
TABLE OF CONTENTS

0505
Transport and installation ........................................................ 19
Transport and unpacking..................................................... 19
Setting up and installation.................................................... 20
Important instructions for setting up the device ............................... 20
Operation..................................................................... 21
Training and practice ....................................................... 21
Shuttingdownthedevice.................................................... 21
Normal shutdown ...................................................... 21
Emergencyshutdown................................................... 21
Voltdiagrams................................................................. 23
Cleaning and maintenance ....................................................... 25
Safety measures when cleaning the device....................................... 25
Disconnect the device from power supply ................................... 25
Dry cleaning of the device ................................................... 25
Cleaning instructions ....................................................... 26
Maintenanceandcontrol..................................................... 26
Regularcontrols ....................................................... 26
Onceaweek.......................................................... 26
Repairs and troubleshooting ...................................................... 27
Detected faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E-box exchange............................................................ 27
Return................................................................... 28
Dismantling............................................................... 28
Disposal.................................................................. 28
Instructions................................................................... 29
Pretreatment of titanium parts for anodisation ................................ 30
Use of the Titanium Spectral-Colouring Anodizer............................. 32
Use of the Anodizer Multi Holder (accessories)............................... 38
Generalnotes.......................................................... 43

0606
SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL
Caution: Source of danger!
Caution: Hazardous voltage!
Caution: Danger of explosion!
Prohibition: Access by unauthorised personnel is strictly forbidden!
Prohibition: Carrying out repair and maintenance works while the machine is
running!
Prohibition: The use of water, compressed air or solvents is strictly forbidden!
Mandatory sign: Unplug from mains power!
Mandatory sign: Breathing protection is essential!
Mandatory sign: Use eye protection!
Mandatory sign: Use protective gloves!
This symbol refers to the operating company’s binding legal rules or requirements.
This symbol refers to particularly important text passages in the Operator’s and
Maintenance Manual.
This symbol indicates the necessity to document work processes.

0707CHAPTER
PICTOGRAMS ON THE TITANIUM SPECTRAL-COLOURING ANODIZER
The symbols (indications) listed below are attached to the device and serve to indicate uncertain
and dangerous situations. The symbols have to be kept clean and have to be immediately
exchanged, if they detach or if they are damaged.
Please read this Operator’s and Maintenance Manual very carefully before using
the device for the first time.
If symbols or pictograms (hazard and behaviour information) on the device are not recognisable
anymore or if they came off, the operator has to replace them immediately.
CHECKLIST OF COMPONENTS - STANDARD VERSION
Packing list - Device:
Titanium Spectral-Colouring Anodizer
Conductor set for Anodizer
Clamp for Anodizer 03-Grab
Anodizing Powder 50 g
Etching Powder 50 g
Power cable 3 m
If one of the components listed above is not contained in the supply, immediately contact your
Zirkonzahn partner.

0808KAPITEL

0909CHAPTER 1
SAFETY / RESIDUAL RISKS
MANUFACTURER
Zirkonzahn S.r.l., Headquarters Italy – 39030 Gais – BZ, is the manufacturer of the Titanium
Spectral-Colouring Anodizer and is referred throughout the Operator’s and Maintenance Manual
as Zirkonzahn.
INFORMATION
This Operator’s and Maintenance Manual is an integral part of the Titanium Spectral-Colouring
Anodizer and must be kept in a place known to the operator and easily and immediately accessible
at all times. Only adequately trained personnel should handle the Titanium Spectral-Colouring
Anodizer.
This Operator’s and Maintenance Manual covers all you need to know for safe use and
maintenance of the Titanium Spectral-Colouring Anodizer produced by Zirkonzahn S.r.l.
This manual is subject to amendments at Zirkonzahn's sole discretion in the event of technical
further development.
SERVICE
If any points of these instructions remain unclear or if indications, instructions, safety
instructions or technical explanations have not been fully understood, do not hesitate to
contact Zirkonzahn headquarters (phone [phone] or e-mail: info@zirkonzahn.
com) or the service centers specified in your maintenance contract.
SAFETY / RESIDUAL
RISKS

1010KAPITEL 1
SAFETY / RESIDUAL RISKS
PURPOSE
The intended use of the device is outlined in this chapter.
In this connection a hazard analysis was done on the Titanium Spectral-Colouring Anodizer. The
manufacturer does not accept any responsibility for applications not described here which do not
fall within the definition of intended use.
Obligations of the user
The operator must make sure to:
- prevent improper use,
- prevent other people staying within the working area of the equipment during operation,
- operate the system only with all intended safety devices closed and intact (front glass,
security switch, side covers etc.),
- use the personal safety equipment,
- disconnect the device from power supply by pulling the mains plug before any
intervention,
- operate the device only in a well lit environment of at least 500 lux,
- neither use water nor compressed air or solvents for cleaning,
- prevent maintenance work being carried out during operation.
Caution!
Unplug from mains power when carrying out any connection and maintenance work!
WARRANTY
From the moment the new device is delivered, Zirkonzahn grants a warranty of 12 months for the
equipment (except wear parts).
If the device is passed on to third parties, the warranty obligation is recognised only if the passing
on occurs within the set warranty period of 12 months.
Zirkonzahn recommends a general inspection of the device after 2 years of use. With the assistance
of Zirkonzahn, the inspection can be carried out by the user.