Zodiac RED LINE User manual

EN
Instructions for installation and use
English
H03609-00.B - 2012/01

H03609‐00.B1.EN–2012/01 1
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Readthismanualcarefullybeforeinstalling,maintainingorrepairingthisdevice!
Thesymbolindicatesimportantinformationthatmustbetakenintoaccountinordertoavoid
riskofpersonalinjuryand/ordamagetotheappliance.
Thesymbolindicatesusefulinformation.
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Warnings
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Ourproductsmaybesubjecttochangewithoutnoticeaspartofourcontinuousimprovement
policy.
Exclusiveuse:poolwaterheating(mustnotbeusedforanyotherpurpose).
Thedevicemustbeinstalledbyaqualifiedtechnicianaccordingtothemanufacturer’sinstructions
andincompliancewithlocalregulations.Theinstallerisresponsibleforthecorrectinstallationof
thedeviceandforensuringcompliancewithlocalregulations.Themanufacturershallnotbeheld
liableforanypotentialissuesthatmayoccurasaresultoffailuretocomplywithlocalstandards
pertainingtoinstallation.
Thisappliancemustbehandledbycompetentandqualifiedpersonnel(physicallyandmentally)who
arefamiliarwiththeoperatinginstructions(byreadingtheuserguide).Personswhodonotsatisfy
theserequirementsmustnothandlethedevicesoastoavoidexposuretopotentiallydangerous
parts.
Ifthedevicemalfunctions:donotattempttorepairthedeviceyourself,callyourinstaller.
Beforecarryingoutanyoperationonthemachine,checkthatthepowersupplyiscutandthatthe
machineistaggedout,
Beforereconnectinganycomponent,checkthatthevoltageindicatedonthedevicecorrespondsto
themainsvoltage.
Ifanysafetydeviceisremovedorshunted,thewarrantywillautomaticallybevoid.Thiswillalso
applyifpartsarereplacedwithpartsacquiredelsewherethanourstores.
Incorrectinstallationmaycauseseriousdamageand/orpersonalinjuries(possiblydeath).
Keepthedeviceoutofthereachofchildren.
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H03609‐00.B1.EN–2012/01 2
Summary
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1.Informationbeforeinstallation.......................................................................................................2 
1.1Generaltermsofdelivery,storageandtransport........................................................................................................2
1.2Content.........................................................................................................................................................................2
1.3Operatingconditions....................................................................................................................................................2
1.4Technicalspecifications................................................................................................................................................2
2.Installation......................................................................................................................................3 
2.1Selectinganinstallationsite.........................................................................................................................................3
2.2Hydraulicconnections...................................................................................................................................................3
2.3Electricalconnections...................................................................................................................................................3
3.Use.................................................................................................................................................4 
3.1Presentationoftheregulation......................................................................................................................................4
3.2Startingthedevice........................................................................................................................................................4
3.3Checkstobecarriedoutafteroperatingforafewmoments......................................................................................5
3.4Winterstorage..............................................................................................................................................................5
4.Maintenance...................................................................................................................................5 
4.1Maintenanceinstructions.............................................................................................................................................5
4.2Recycling.......................................................................................................................................................................5
5.Resolutionofproblem....................................................................................................................5 
5.1Malfunctionsofthedevice...........................................................................................................................................5
5.2Fusereplacement.........................................................................................................................................................6
5.3FAQ...............................................................................................................................................................................6
5.4Modificationofthemaximumsetpointtemperature..................................................................................................6
6.Productregistration........................................................................................................................6 
7.Conformitycertificate.....................................................................................................................6 
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Availableinappendixattheendofthemanual:
- wiringdiagrams
- dimensionsanddescription
 
1.Informationbeforeinstallation
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1.1Generaltermsofdelivery,storageandtransport
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Anyequipment,evencarriageandpackingfree,travelsattheconsignee'srisk.Theconsigneeshallmake
reservationsinwritingonthecarrier'sbillofladingifdamageisdetected,causedduringtransport(confirmation
tobesenttothecarrierwithin48hoursbyregisteredmailwithacknowledgementofreceipt).
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1.2Content
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Ø63
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Ø50
X1X2X2X2
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1.3Operatingconditions
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Operatingrange:  watertemperatureofbetween2°Cand40°C
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1.4Technicalspecifications
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RedLine+Unit36912
Power*kW36912
PowersupplySingle‐phase230VXXX 
Three‐phase400VXXXX
*withamanufacturertoleranceof±5%
protectionrating:IP45
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H03609‐00.B1.EN–2012/01 3
2.Installation
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2.1Selectinganinstallationsite
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Theappliancemustbeinstalledinatechnicalroomventilated,dryandwithoutstoredpooltreatment
products.
90°elbowfittingsmustnotbeinstalleddirectlyattheexchangeroutlet;leaveatleast25cmofstraight
pipetopreventchatteroftheflowcontrollerarmature.
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Theappliancemustbesethorizontallyorverticallyandsupportedbypipesheldinplace
byfixingclipsoneithersideoftheheater,
Iftheheaterisinstalledvertically,thewaterflowmustcirculatefrombottomtotop,
Theheatermustnotbeinstalledasbelow,theflowcontrollerwillbetriggered:
Anunobstructedspacearoundtheapplianceisrequiredtofacilitateitsinstallationand
maintenance,
Preferably,theheatershouldbeinstalledatthelowpointsothatitisalwaysfullofwater,
Thewatertreatmentsystemmustbeinstalledaftertheexchangerandatalowpointto
preventchlorinefromreturningbackintotheheater.
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2.2Hydraulicconnections
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Observethehydraulicconnectiondirection(seearrowontheheaterbody).
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TheconnectionshallcompriseaPVCrigidpipe:
-directlyiftheflowrateislessthan30m³/hour,
-fromaby‐passifthewaterflowrateisgreaterthan30m³/h,
-itisrecommendedtouseaby‐passasthismakesmaintenanceoftheappliancesimpler,
-ontheswimmingpoolfiltrationcircuit,afterthefilterandbeforeanywatertreatmentunit.
Checkthetighteningofthehydraulicconnections,andforleaks.
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RedLine+HydrauliccircuitpressureConnectionsMinimumwater
flowrate
Maximum
waterflowrate
test service
3‐6‐9‐124bars2barsØ63orØ50 5m³/h30m³/h
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2.3Electricalconnections
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2.3.1Voltageandprotection
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theelectricalsupplytotheheatermustpassviaaprotectionanddisconnectiondevice(notsupplied)complying
withthestandardsandregulationsinforceinthecountry,
electricalprotection:30mAdifferentialtripswitch(circuit‐breakerorswitch)dedicated.
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electriccablesshallbefixed,
acceptabletoleranceoftensionvariation:±10%(whileworking),
thestuffingboxmustbeusedforallelectricalconnections.
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2.3.2Connections
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theelectricalsupplycablemustnotbeexposedtoelementsthataresharp,hotorrepresentacrushhazard,
checkthatallcablesaresecureandallterminalconnectionsarecorrect.
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RedLine+12kWappliancesarecabledtobepoweredinthreephaseonly.
RedLine+3,6and9kWarealreadycabledtobepoweredinsinglephase.
Toshifttothreephaseconnection:
- removethestickerfromtheterminal,
- removethe2shunts(orbridgingcallipers),
- reversethesticker180°fromitsinitialposition.
V1‐V2‐V3:by‐passvalves
RedLine+
pump
filter
watertreatmentunit

H03609‐00.B1.EN–2012/01 4
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Looseterminalsmaycausethesupplyterminalboardtooverheat,andwillvoidthewarranty.
Thedevicemustbeconnectedtoanearthelectrode.
Riskofelectricshockinsidethedevice.
Thedevicemustonlybeconnectedbyaqualifiedandexperiencedtechnician.
Ifthepowercableisdamaged,itmustbereplacedbyaqualifiedtechnician.
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Single‐phase Three‐phase
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2.3.3Cablecross‐sections
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•supplycablecross‐section:cableswithamaximumlengthof20metres(calculationbase:5A/mm²),mustbe
checkedandadapteddependingoninstallationconditions.
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RedLine+ VoltageTerminal
shunts
CurrentconsumptionCablesectionElectricalprotection
Amm²  A
3230V/1N/50HzR‐S‐TC‐N143x43G416
400V/3N/50Hz/55x2.55G2.510
6230V/1N/50HzR‐S‐TC‐N273x63G632
400V/3N/50Hz/95x2.55G2.516
9230V/1N/50HzR‐S‐TC‐N403x103G1050
400V/3N/50Hz/135x45G416
12400V/3N/50Hz/185x45G420
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3.Use
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3.1Presentationoftheregulation
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3.2Startingthedevice
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Fullyopenvalves2and3andclosevalve1(see§2.2),ifinstalled,
Startthefiltrationpump,
Checkthatthereisnoairinthecircuit,
Checkthatthewaterflowrateisbetween5and30m³/h.Ifitisabove30m³/h,adjustvalve1soastoobtain
30m³/hmaximum,
Turnoncontrolunitpower,thenstartit,
Adjustthesetpointtemperature:displayandmodifythesetpointvaluebypressingeitheror.
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Pressingandholdingeitherofthesetwobuttonsallowsrapidchangeofthesetpointvalue.
Thetemperatureiscontrolleddegreebydegree.
Thesetpointvalueadjustmentrangeisbetween2°Cand40°C.
Thismaximumtemperaturemaybeloweredtoprotecttheswimmingpoolliner(see§5.4).
Ifthesetpointtemperatureisgreaterthanthepoolwatertemperature:the“reg”indicatorlightflashes
for15seconds,thenremainssteady,
Heaterterminalstrip
Shunt
Powercable
30mAdifferential
circuitbreaker
Phase
Neutral
Earth
Digitaldisplay
Temperature
controlbuttons
Heaterindicatorlight(steady=
heatinginprogress,flashing=
onstand‐by)
“On/Off“indicatorlight
“On/Off”button

H03609‐00.B1.EN–2012/01 5
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Ifthewaterflowrateistoolow(lessthan5m³/h),orifthefiltrationisstopped,the“reg”indicatorlight
willflashandtheheaterwillstopheating,
Whenthepoolhasreachedthedesiredtemperature,the“reg”indicatorlightgoesout,theheaterwill
stopheating.
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3.3Checkstobecarriedoutafteroperatingforafewmoments

Checkthattheheaterstopsheatingwhen:
thesetpointtemperatureisdecreasedorwhenthecontrolisshutoff,
filtrationisswitchedoff.
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3.4Winterstorage
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Winterstorageisessentialduetotheriskofbodyoftheheaterfreezingandbreaking.Thissituationis
notcoveredbythewarranty.

Turnoffcontrolunitpower,
Shutoffwatercirculation,
Draintheheater:
- closevalves2and3(see§2.2),ifinstalled,
- unscrewthefittingstodraintheheater,
- whentheheaterisempty,lightlyretightenthefittings,withoutcreatingaseal.

4.Maintenance

4.1Maintenanceinstructions 


Itisrecommendedthatthedevicebegeneralservicedonayearlybasistoensureproperoperation,
maintainperformancelevelsandpreventsomepotentialfailures.
Thisistheresponsibilityoftheuserandmustbeperformedbyaqualifiedtechnician.

Checktheelectricalcomponents,
Checkthegroundconnection,
Checkthattheelectriccableconnectionsareproperlytightenedandthattheelectricboxisclean

4.2Recycling

Thissymbolmeansthatyourdevicemustnotbethrowninthebin.Thedevicemustbecollectedbya
selectivesysteminviewofre‐use,recyclingorsimilar.Anysubstancesitmaycontainwhichare
potentiallydangeroustotheenvironmentshallbeeliminatedorneutralised.
Requestinformationonrecyclingproceduresfromyourretailer.

5.Resolutionofproblem

5.1Malfunctionsofthedevice

DysfunctionCausessolution
Thedisplaydoesnot
work
Powerisnotsuppliedtothe
appliance
Theregulatorfuseisblown(forreplacement,
see§5.2)
Theappliancedisplays
aflashing“E0”
Thecontrolsensorisoutofservice
ordisconnected
Appliancepoweroffandlockedout,reconnect
orstandardreplacementofthesensor(the“E0”
faultisautomaticallycleared)
Thepoolwateris
hotterthanrequested
Theregulatorisnotoperating
correctly
checkthatthepowercontactorisnotdamaged 
The“reg”lightison
buttheappliance
doesnotheat
thepositivesafetyoverheating
thermostat(TS)hasbeentripped
resetitbyremovingthesmallcaptothesideof
theapplianceandbypressingonitscentralcap 
theappliancehasnotbeeninstalled
incompliancewithinstructions
contactanapprovedtechnician










H03609‐00.B1.EN–2012/01 6
5.2Fusereplacement

IMPORTANT!Disconnectpowertotheappliance!
Removethecover.
Disconnecttheregulator.
Removetheregulatorcover.
Removethefuse(T3,15AH250V).

5.3FAQ

Whereshouldmywater
treatmentsystembe
positionedwithrespect
totheheatingsystem?
Thewatertreatmentsystem(chlorinator,saltchlorinator,etc.)mustbeinstalled
preferablydownstreamfromtheappliance(seeinstallation§2.2),andmustbe
compatiblewiththelatter(checkwiththemanufacturer)
Isitpossibletoimprove
temperature
performance?
protectthepoolwithacover(floatingcover,rollercover,etc.),toavoidheatloss
Checkthat
filtration
timeis
sufficient
duringtheheatingphase,waterflowmustbecontinuous(24/24)
tomaintainthetemperaturethroughouttheseason,allowfor
“automatic”flowofatleast12hours/day(thelongerautomaticflow
isused,themoretimetheappliancewillhavetofunctionandtoheat
thewater)

5.4Modificationofthemaximumsetpointtemperature
Turnofftheregulator(the“on”indicatorlightgoesoff,thepoolwatertemperatureisdisplayed).
Simultaneouslypressandholdandfor5seconds,“PA”isdisplayed.
Press.
Thenenterthevalue“80”usingtheorkeys(accesscodetothesettingsmenu).
Presstoconfirmthiscode,“PA”isdisplayed.
Simultaneouslypressandholdtheandkeysfor5seconds.
Presstoscrollthrougheachparameteruntil“r2”isdisplayed.
Press,thecurrentvalueoftheparameter“r2”isdisplayed.
Pressortomodifythemaximumsetpointvalue.
Presstoconfirmthisnewvalue.
Simultaneouslypressandholdandfor5secondstoreturntothepoolwatertemperaturedisplay.

6.Productregistration

Registeryourproductusingourwebsite:
- youwillbeamongthefirsttobeinformedofnewZodiacproductsandspecialoffers,
- Youcanhelpustoconstantlyimproveourproductquality.

Australia–NewZealandwww.zodiac.com.au
SouthAfricawww.zodiac.co.za
Europeandrestoftheworldwww.zodiac‐poolcare.com

7.Conformitycertificate

Z.P.C.E.declaresthatthefollowingproductsorranges:
Specialswimmingpoolheater:RedLine+3‐6‐9‐12

areincompliancewiththeprovisionsof:
theELECTROMAGNETICCOMPATIBILITYdirective89/336/EEC
theLOWVOLTAGEdirective73/23/EEC


H03609‐00.B1.EN–2012/01 1
Wiringdiagram

RedLine3‐6‐9kWsingle‐phaseandthree‐phase



RedLine12kWthree‐phase














H03609‐00.B1.EN–2012/01 2
C‐Rpowersupply230V‐1N‐50Hz
N‐R‐S‐Tpowersupply400V‐3N‐50Hz
THcontrolthermostatwithdigitaldisplay
F1fuse3.15A‐G
CDflowcontroller
Sopoolwatercontrolsensor(PTC)
RHeatingelement(powerengravedonthemetalresistorcup)
KM1powercontactor
TSsafetythermostatpositive(triggeringat63°C,manualreset)
GN‐GGblackorgreysheath
CNBlackcablewithclipsofcolours
V‐jgreen‐yellow
Bblue
Mbrown
Blwhite
Nblack
Rored
Viviolet
Ground

Description



1Controller
2flowswitch
3cablecrossing
4Preheaterbody
5½unionØ63/50fittings
6safetythermostatpositive
7powercontactor
8connectionterminal
9Heatingelement
10Pockets+controlsensors
11Pockets+highlimitsensors

















H03609‐00.B1.EN–2012/01 3
Dimensions



RedLineABweight
mmmm Kg
3‐65384523,5
9‐12 6385524










Notes

Pour plus de renseignements, merci de contacter votre revendeur.
For further information, please contact your retailer.
ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.
Votre revendeur / your retailer
Zodiac pool Care Europe - BP 90023 - 49180 St Barthélémy d ’Anjou cedex - France / S.A.S.U. au capital de 517 200 € / SIREN 395 068 679 / RCS PARIS
Plaque signalétique – Product name plate