Zodiac Red line User manual

Instructions for installation and use

English

H03609-00.B - 2012/01

H03609‐00.B1.EN–2012/01

1



Readthismanualcarefullybeforeinstalling,maintainingorrepairingthisdevice!

Thesymbolindicatesimportantinformationthatmustbetakenintoaccountinordertoavoid

riskofpersonalinjuryand/ordamagetotheappliance.

Thesymbolindicatesusefulinformation.



Warnings



Ourproductsmaybesubjecttochangewithoutnoticeaspartofourcontinuousimprovement

policy.

Exclusiveuse:poolwaterheating(mustnotbeusedforanyotherpurpose).

Thedevicemustbeinstalledbyaqualifiedtechnicianaccordingtothemanufacturer’sinstructions

andincompliancewithlocalregulations.Theinstallerisresponsibleforthecorrectinstallationof

thedeviceandforensuringcompliancewithlocalregulations.Themanufacturershallnotbeheld

liableforanypotentialissuesthatmayoccurasaresultoffailuretocomplywithlocalstandards

pertainingtoinstallation.

Thisappliancemustbehandledbycompetentandqualifiedpersonnel(physicallyandmentally)who

arefamiliarwiththeoperatinginstructions(byreadingtheuserguide).Personswhodonotsatisfy

theserequirementsmustnothandlethedevicesoastoavoidexposuretopotentiallydangerous

parts.

Ifthedevicemalfunctions:donotattempttorepairthedeviceyourself,callyourinstaller.

Beforecarryingoutanyoperationonthemachine,checkthatthepowersupplyiscutandthatthe

machineistaggedout,

Beforereconnectinganycomponent,checkthatthevoltageindicatedonthedevicecorrespondsto

themainsvoltage.

Ifanysafetydeviceisremovedorshunted,thewarrantywillautomaticallybevoid.Thiswillalso

applyifpartsarereplacedwithpartsacquiredelsewherethanourstores.

Incorrectinstallationmaycauseseriousdamageand/orpersonalinjuries(possiblydeath).

Keepthedeviceoutofthereachofchildren.

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H03609‐00.B1.EN–2012/01

2

Summary

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1.Informationbeforeinstallation.......................................................................................................2

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1.1Generaltermsofdelivery,storageandtransport........................................................................................................2

1.2Content.........................................................................................................................................................................2

1.3Operatingconditions....................................................................................................................................................2

1.4Technicalspecifications................................................................................................................................................2

2.Installation......................................................................................................................................3



2.1Selectinganinstallationsite.........................................................................................................................................3

2.2Hydraulicconnections...................................................................................................................................................3

2.3Electricalconnections...................................................................................................................................................3

3.Use.................................................................................................................................................4



3.1Presentationoftheregulation......................................................................................................................................4

3.2Startingthedevice........................................................................................................................................................4

3.3Checkstobecarriedoutafteroperatingforafewmoments......................................................................................5

3.4Winterstorage..............................................................................................................................................................5

4.Maintenance...................................................................................................................................5

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4.1Maintenanceinstructions.............................................................................................................................................5

4.2Recycling.......................................................................................................................................................................5

5.Resolutionofproblem....................................................................................................................5

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5.1Malfunctionsofthedevice...........................................................................................................................................5

5.2Fusereplacement.........................................................................................................................................................6

5.3FAQ...............................................................................................................................................................................6

5.4Modificationofthemaximumsetpointtemperature..................................................................................................6

6.Productregistration........................................................................................................................6

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7.Conformitycertificate.....................................................................................................................6



Availableinappendixattheendofthemanual:

- wiringdiagrams

- dimensionsanddescription



1.Informationbeforeinstallation

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1.1Generaltermsofdelivery,storageandtransport



Anyequipment,evencarriageandpackingfree,travelsattheconsignee'srisk.Theconsigneeshallmake

reservationsinwritingonthecarrier'sbillofladingifdamageisdetected,causedduringtransport(confirmation

tobesenttothecarrierwithin48hoursbyregisteredmailwithacknowledgementofreceipt).

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1.2Content



Ø63

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Ø50

X1X2X2X2

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1.3Operatingconditions

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Operatingrange:



watertemperatureofbetween2°Cand40°C

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1.4Technicalspecifications



RedLine+Unit36912

Power*kW36912

PowersupplySingle‐phase230VXXX 

Three‐phase400VXXXX

*withamanufacturertoleranceof±5%

protectionrating:IP45

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H03609‐00.B1.EN–2012/01

3

2.Installation

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2.1Selectinganinstallationsite



Theappliancemustbeinstalledinatechnicalroomventilated,dryandwithoutstoredpooltreatment

products.

90°elbowfittingsmustnotbeinstalleddirectlyattheexchangeroutlet;leaveatleast25cmofstraight

pipetopreventchatteroftheflowcontrollerarmature.



Theappliancemustbesethorizontallyorverticallyandsupportedbypipesheldinplace

byfixingclipsoneithersideoftheheater,

Iftheheaterisinstalledvertically,thewaterflowmustcirculatefrombottomtotop,

Theheatermustnotbeinstalledasbelow,theflowcontrollerwillbetriggered:

Anunobstructedspacearoundtheapplianceisrequiredtofacilitateitsinstallationand

maintenance,

Preferably,theheatershouldbeinstalledatthelowpointsothatitisalwaysfullofwater,

Thewatertreatmentsystemmustbeinstalledaftertheexchangerandatalowpointto

preventchlorinefromreturningbackintotheheater.

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2.2Hydraulicconnections

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Observethehydraulicconnectiondirection(seearrowontheheaterbody).



TheconnectionshallcompriseaPVCrigidpipe:

-directlyiftheflowrateislessthan30m³/hour,

-fromaby‐passifthewaterflowrateisgreaterthan30m³/h,

-itisrecommendedtouseaby‐passasthismakesmaintenanceoftheappliancesimpler,

-ontheswimmingpoolfiltrationcircuit,afterthefilterandbeforeanywatertreatmentunit.

Checkthetighteningofthehydraulicconnections,andforleaks.



RedLine+HydrauliccircuitpressureConnectionsMinimumwater

flowrate

Maximum

waterflowrate

test service

3‐6‐9‐124bars2barsØ63orØ50 5m³/h30m³/h



2.3Electricalconnections



2.3.1Voltageandprotection



theelectricalsupplytotheheatermustpassviaaprotectionanddisconnectiondevice(notsupplied)complying

withthestandardsandregulationsinforceinthecountry,

electricalprotection:30mAdifferentialtripswitch(circuit‐breakerorswitch)dedicated.



electriccablesshallbefixed,

acceptabletoleranceoftensionvariation:±10%(whileworking),

thestuffingboxmustbeusedforallelectricalconnections.



2.3.2Connections



theelectricalsupplycablemustnotbeexposedtoelementsthataresharp,hotorrepresentacrushhazard,

checkthatallcablesaresecureandallterminalconnectionsarecorrect.



RedLine+12kWappliancesarecabledtobepoweredinthreephaseonly.

RedLine+3,6and9kWarealreadycabledtobepoweredinsinglephase.

Toshifttothreephaseconnection:

- removethestickerfromtheterminal,

- removethe2shunts(orbridgingcallipers),

- reversethesticker180°fromitsinitialposition.

V1‐V2‐V3:by‐passvalves

RedLine+

pump

filter

watertreatmentunit

H03609‐00.B1.EN–2012/01

4



Looseterminalsmaycausethesupplyterminalboardtooverheat,andwillvoidthewarranty.

Thedevicemustbeconnectedtoanearthelectrode.

Riskofelectricshockinsidethedevice.

Thedevicemustonlybeconnectedbyaqualifiedandexperiencedtechnician.

Ifthepowercableisdamaged,itmustbereplacedbyaqualifiedtechnician.



Single‐phase Three‐phase





2.3.3Cablecross‐sections



•supplycablecross‐section:cableswithamaximumlengthof20metres(calculationbase:5A/mm²),mustbe

checkedandadapteddependingoninstallationconditions.





RedLine+ VoltageTerminal

shunts

CurrentconsumptionCablesectionElectricalprotection

Amm²  A

3230V/1N/50HzR‐S‐TC‐N143x43G416

400V/3N/50Hz/55x2.55G2.510

6230V/1N/50HzR‐S‐TC‐N273x63G632

400V/3N/50Hz/95x2.55G2.516

9230V/1N/50HzR‐S‐TC‐N403x103G1050

400V/3N/50Hz/135x45G416

12400V/3N/50Hz/185x45G420



3.Use



3.1Presentationoftheregulation



3.2Startingthedevice



Fullyopenvalves2and3andclosevalve1(see§2.2),ifinstalled,

Startthefiltrationpump,

Checkthatthereisnoairinthecircuit,

Checkthatthewaterflowrateisbetween5and30m³/h.Ifitisabove30m³/h,adjustvalve1soastoobtain

30m³/hmaximum,

Turnoncontrolunitpower,thenstartit,

Adjustthesetpointtemperature:displayandmodifythesetpointvaluebypressingeitheror.



Pressingandholdingeitherofthesetwobuttonsallowsrapidchangeofthesetpointvalue.

Thetemperatureiscontrolleddegreebydegree.

Thesetpointvalueadjustmentrangeisbetween2°Cand40°C.

Thismaximumtemperaturemaybeloweredtoprotecttheswimmingpoolliner(see§5.4).

Ifthesetpointtemperatureisgreaterthanthepoolwatertemperature:the“reg”indicatorlightflashes

for15seconds,thenremainssteady,

Heaterterminalstrip

Shunt

Powercable

30mAdifferential

circuitbreaker

Phase

Neutral

Earth

Digitaldisplay

Temperature

controlbuttons

Heaterindicatorlight(steady=

heatinginprogress,flashing=

onstand‐by)

“On/Off“indicatorlight

“On/Off”button

H03609‐00.B1.EN–2012/01

5



Ifthewaterflowrateistoolow(lessthan5m³/h),orifthefiltrationisstopped,the“reg”indicatorlight

willflashandtheheaterwillstopheating,

Whenthepoolhasreachedthedesiredtemperature,the“reg”indicatorlightgoesout,theheaterwill

stopheating.



3.3Checkstobecarriedoutafteroperatingforafewmoments



Checkthattheheaterstopsheatingwhen:

thesetpointtemperatureisdecreasedorwhenthecontrolisshutoff,

filtrationisswitchedoff.



3.4Winterstorage



Winterstorageisessentialduetotheriskofbodyoftheheaterfreezingandbreaking.Thissituationis

notcoveredbythewarranty.



Turnoffcontrolunitpower,

Shutoffwatercirculation,

Draintheheater:

- closevalves2and3(see§2.2),ifinstalled,

- unscrewthefittingstodraintheheater,

- whentheheaterisempty,lightlyretightenthefittings,withoutcreatingaseal.



4.Maintenance



4.1Maintenanceinstructions



Itisrecommendedthatthedevicebegeneralservicedonayearlybasistoensureproperoperation,

maintainperformancelevelsandpreventsomepotentialfailures.

Thisistheresponsibilityoftheuserandmustbeperformedbyaqualifiedtechnician.



Checktheelectricalcomponents,

Checkthegroundconnection,

Checkthattheelectriccableconnectionsareproperlytightenedandthattheelectricboxisclean



4.2Recycling



Thissymbolmeansthatyourdevicemustnotbethrowninthebin.Thedevicemustbecollectedbya

selectivesysteminviewofre‐use,recyclingorsimilar.Anysubstancesitmaycontainwhichare

potentiallydangeroustotheenvironmentshallbeeliminatedorneutralised.

Requestinformationonrecyclingproceduresfromyourretailer.



5.Resolutionofproblem



5.1Malfunctionsofthedevice



DysfunctionCausessolution

Thedisplaydoesnot

work

Powerisnotsuppliedtothe

appliance

Theregulatorfuseisblown(forreplacement,

see§5.2)

Theappliancedisplays

aflashing“E0”

Thecontrolsensorisoutofservice

ordisconnected

Appliancepoweroffandlockedout,reconnect

orstandardreplacementofthesensor(the“E0”

faultisautomaticallycleared)

Thepoolwateris

hotterthanrequested

Theregulatorisnotoperating

correctly

checkthatthepowercontactorisnotdamaged



The“reg”lightison

buttheappliance

doesnotheat

thepositivesafetyoverheating

thermostat(TS)hasbeentripped

resetitbyremovingthesmallcaptothesideof

theapplianceandbypressingonitscentralcap



theappliancehasnotbeeninstalled

incompliancewithinstructions

contactanapprovedtechnician



H03609‐00.B1.EN–2012/01 6

5.2Fusereplacement



IMPORTANT!Disconnectpowertotheappliance!

Removethecover.

Disconnecttheregulator.

Removetheregulatorcover.

Removethefuse(T3,15AH250V).



5.3FAQ



Whereshouldmywater

treatmentsystembe

positionedwithrespect

totheheatingsystem?

Thewatertreatmentsystem(chlorinator,saltchlorinator,etc.)mustbeinstalled

preferablydownstreamfromtheappliance(seeinstallation§2.2),andmustbe

compatiblewiththelatter(checkwiththemanufacturer)

Isitpossibletoimprove

temperature

performance?

protectthepoolwithacover(floatingcover,rollercover,etc.),toavoidheatloss

Checkthat

filtration

timeis

sufficient

duringtheheatingphase,waterflowmustbecontinuous(24/24)

tomaintainthetemperaturethroughouttheseason,allowfor

“automatic”flowofatleast12hours/day(thelongerautomaticflow

isused,themoretimetheappliancewillhavetofunctionandtoheat

thewater)



5.4Modificationofthemaximumsetpointtemperature

Turnofftheregulator(the“on”indicatorlightgoesoff,thepoolwatertemperatureisdisplayed).

Simultaneouslypressandholdandfor5seconds,“PA”isdisplayed.

Press.

Thenenterthevalue“80”usingtheorkeys(accesscodetothesettingsmenu).

Presstoconfirmthiscode,“PA”isdisplayed.

Simultaneouslypressandholdtheandkeysfor5seconds.

Presstoscrollthrougheachparameteruntil“r2”isdisplayed.

Press,thecurrentvalueoftheparameter“r2”isdisplayed.

Pressortomodifythemaximumsetpointvalue.

Presstoconfirmthisnewvalue.

Simultaneouslypressandholdandfor5secondstoreturntothepoolwatertemperaturedisplay.



6.Productregistration



- youwillbeamongthefirsttobeinformedofnewZodiacproductsandspecialoffers,

- Youcanhelpustoconstantlyimproveourproductquality.



Australia–NewZealandwww.zodiac.com.au

SouthAfricawww.zodiac.co.za

Europeandrestoftheworldwww.zodiac‐poolcare.com



7.Conformitycertificate



Z.P.C.E.declaresthatthefollowingproductsorranges:

Specialswimmingpoolheater:RedLine+3‐6‐9‐12



areincompliancewiththeprovisionsof:

theELECTROMAGNETICCOMPATIBILITYdirective89/336/EEC

theLOWVOLTAGEdirective73/23/EEC



H03609‐00.B1.EN–2012/01 1

Wiringdiagram



RedLine3‐6‐9kWsingle‐phaseandthree‐phase



RedLine12kWthree‐phase



H03609‐00.B1.EN–2012/01 2

C‐Rpowersupply230V‐1N‐50Hz

N‐R‐S‐Tpowersupply400V‐3N‐50Hz

THcontrolthermostatwithdigitaldisplay

F1fuse3.15A‐G

CDflowcontroller

Sopoolwatercontrolsensor(PTC)

RHeatingelement(powerengravedonthemetalresistorcup)

KM1powercontactor

TSsafetythermostatpositive(triggeringat63°C,manualreset)

GN‐GGblackorgreysheath

CNBlackcablewithclipsofcolours

V‐jgreen‐yellow

Bblue

Mbrown

Blwhite

Nblack

Rored

Viviolet

Ground



Description



1Controller

2flowswitch

3cablecrossing

4Preheaterbody

5½unionØ63/50fittings

6safetythermostatpositive

7powercontactor

8connectionterminal

9Heatingelement

10Pockets+controlsensors

11Pockets+highlimitsensors



H03609‐00.B1.EN–2012/01 3

Dimensions



RedLineABweight

mmmm Kg

3‐65384523,5

9‐12 6385524



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