Zoncn H5000 Series User manual

H5000 Series User Manual

Thank you for using H5000 Series Inverter.
In order to make use of the functions full on the Inverter and ensure
safety of user, please read this instruction carefully before installing,
running, maintaining and checking Inverter.
This instruction divides safety cautions into Danger and Warning,
please pay special attention to the symbols “ ” and “
” and their related content.
The symbol “ ” indicates incorrect operation, which can
cause death or serious injury to personnel.
The symbol “ ” indicates incorrect operation, which can
cause personnel injury or Inverter and mechanical system fault, as
determined by different situations, the caution affairs may lead to
serious consequence.
The gures in this instruction are for convenience with descriptions;
they may have slight differences compared to the products, and
the products update can also cause slight differences between the
gures and products, the actual sizes are subject to actual products.
Please notice that this operational instruction shall be delivered to
the end user, and be kept appropriately for further use of inspecting
and maintaining.
If you have questions, please contact us or our agents in time, you
will always receive our best attention.

TABLE OF CONTENTS
Contents‖1
Operation Instruction of H5000 Series Inverter
Chapter 1 Safety Cautions............................................................1
1-1 Conrmation on Receiving ..................................................1
1-2 Moving and Installation .......................................................1
1-3 Wiring and Junction .............................................................2
1-4 Power on and Commissioning .............................................4
1-5 Check and Maintenance ......................................................5
1-6 Exception Processing...........................................................5
1-7 Scrapping Processing ..........................................................6
Chapter 2 Product Introduction ...................................................7
2-1 Unpacking inspection ..........................................................7
2-2 Inverter model description....................................................7
2-3 Product specications .........................................................7
2-4 Product series models .........................................................9
2-5 Product storage .................................................................10
Chapter 3 Installation of Inverter ...............................................11
3-1 Installation environment and requirements ....................... 11
3-2 The outline and installation size .........................................13
3-3 The Hole size of the tray for the operating panel ...............14
Chapter 4 Wiring..........................................................................15
4-1 Main loop wiring .................................................................15
4-1-1 External Components Description ..........................15
4-1-2 Main Loop Wiring Notice ........................................17
4-1-3 Recommending Equipment Specications..............18

TABLE OF CONTENTS
Contents‖2
4-1-4 Main loop terminals and description .......................19
4-2 Control terminal..................................................................21
4-2-1 Basic wiring diagram ..............................................21
4-2-2 Control terminals arrangement ...............................23
4-2-3 Control terminal description ....................................23
4-2-4 Control Loop Wiring Notice .....................................24
Chapter 5 Running ......................................................................25
5-1 Digital Operating Panel .....................................................25
5-1-1 Key function description ..........................................25
5-1-2 LED indicator light description ................................26
5-1-3 Display Description .................................................26
5-2 Operational Instruction of Digital Operating panel ............27
5-3 Simple Running and Relative Items ..................................30
5-3-1 Setup, installation and wiring ..................................30
5-3-2 Wiring inspection ....................................................31
5-3-3 Parameter setup......................................................31
5-3-4 Running ..................................................................31
Chapter 6 Table of Functional Parameters................................32
Chapter 7 Detailed Explanations of Parameters.......................46
7-1 Parameters for Monitoring..................................................46
7-2 Parameters for basic running .............................................50
7-3 Parameters of basic applications .......................................61
7-4 Parameters for input and output application ......................68
7-5 Auxiliary application group .................................................84
7-6 Application function group ..................................................94
7-7 Auxiliary application group (PID) ......................................101
7-8 Communication parameter group.....................................113
7-9 Parameters for Advanced Application .............................120

·1·
Contents‖3
Operation Instruction of H5000 Series Inverter
Chapter 8 Maintenance, Fault Diagnosis and Countermeasure. 123
8-1 Daily checking items ........................................................123
8-2 Maintenance and checking notice....................................123
8-3 Regular checking items....................................................123
8-4 Regular Replacement ......................................................124
8-5 Protective Information, Fault Diagnosis and Remove. .....124
8-6 Remove Regular Error .....................................................128
8-7 Disturbance solution.........................................................130
8-8 Failure Records................................................................132
Chapter 9 External Fittings Selection......................................133
9-1 The Purpose of Accessory ...............................................133
9-2 Arrangement.....................................................................133
9-2-1 DC reactor .............................................................133
9-2-2 AC reactor .............................................................134
9-2-3 Braking resistance.................................................135
Appendix 1 Simple Application Example ................................137
1-1 Example ...........................................................................137
1-2 Multi control function of H5000.........................................138
Appendix 2 Description of communication mode..................141
2-1. ASCII mode .....................................................................141
2-2. RTU mode.......................................................................141
2-3 Description of Register Address: .....................................142
2-4 Data address ...................................................................142
2-4-1 Sample of using ASCII mode: ...............................143
Appendix 3 Common parameters for H5000 series drives...145

Chapter 1 Safety Cautions
·1·
Chapter 1 Safety Cautions
1-1 Conrmation on Receiving
Warning
All the products have gone by strictly checking and testing before
delivery, but considering transportation, please verify:
Whether Inverter is distorted or damaged during transportation,
•
do not install broken Inverter, and it may cause personnel injury,
please inform our agent in time.
Whether the package is integrated, accessories and user’
•
s instruction are contained, especially the user’s instruction
and guarantee card, please keep those for reference of further
maintenance
Whether the product is in accordance with the specications, and
•
whether there are unusual phenomena inside or outside Inverter.
1-2 Moving and Installation
Warning
When moving the product, please use proper moving instruments
•
to prevent Inverter from damage.
When moving Inverter, please fasten the bottom of Inverter,
•
holding the cover plate directly may lead to dropping and cause
personnel injury or Inverter damaged.
Please do not install Inverter on combustible substance, installing the
•
convert directly on the combustible substance or near to combustible
material may cause re accident.
Please verify whether installation of Inverter is correct.
•

·2·
Operation Instruction of H5000 Series Inverter
·3·
Please choose a safe location to install Inverter, and operation
•
environment is shown as follows.
Ambient temperature: -10℃-40℃ (non-freezing).
Ambient humidity: max. 95% relative humidity (non-condensing)
Ambient environment: indoors,(no corrosive gas, combustible gas,
oil mist and dust. Please keep off sunlight).
Altitude: lower than 1000m
Vibration: max. 0.5G
Please make sure that the mounted substance can load with
•
Inverter’s weight and prevent it from falling, and make sure that
the installation site is safe and reliable. Do not allow children and
unauthorized personnel approaching Inverter.
Please make sure that the screws are xed, fastened and locked
•
rmly in accordance with user’s instruction of the manual, to
prevent Inverter from falling.
During installation, prevent screws, wire pieces and other
•
electricity conductive material from falling in Inverter. Otherwise,
Inverter may be damaged, or a serious accident may take place.
If two and more Inverter is installed in one control cabinet, please
•
install them according to the instruction of the manual. It is
required to keep enough space, and add extra heat sinkers for
airow in the cabinet. That will lower 40℃of the temperature in
the cabinet. Overheating may cause Inverter broken, re or other
accident.
Inverter shall be installed by professional personnel.
•
1-3 Wiring and Junction
Warning
Please do not damage the wires. Let the wires bear weight or be
•

·2·
Chapter 1 Safety Cautions
·3·
clamped may damage the wires and cause an electric shock.
Do not install the phase-shifting capacitor, surge absorber or
•
noise lter in output terminal of Inverter, otherwise may cause
Inverter fault.
Do not install switch devices in the output terminal of Inverter
•
such as the air switch and contactor. If it is for technologic
demand, please ensure that Inverter is switching without output.
Please wire separately power wire and control wire for preventing
•
interference.
Danger
Please ensure that the power is off before Junction.
•
The wiring work shall be done by qualied electricians.
•
Please wire in accordance with the user’s instruction of the manual.
•
The grounding connection shall be installed properly in
•
accordance with relative regulations in the user’s instruction.
Otherwise it may cause an electric shock or re.
Please use independent power supply for Inverter. Never use
•
the same power supply with strong interference equipment like
electric welder.
Please do not touch the bottom plate with wet hand. Otherwise
•
you may get an electric shock.
Please do not touch the terminal directly. Do not connect with
•
Inverter input/output cables with the cover panel. Otherwise you
may get an electric shock.
Please make sure that voltage of the power supply and voltage
•
of Inverter are the same, otherwise it may cause Inverter fault or
personnel injury.
Please make sure that power supply connects with the R•S•T
•
terminal but without the U.V.W terminal, otherwise it may cause

·4·
Operation Instruction of H5000 Series Inverter
·5·
the internal fault of Inverter.
Please do not test Inverter on pressure resistance. Otherwise it may
•
cause the internal fault of Inverter.
Please install accessories such as brake units, brake resistors
•
in accordance with the user’s instruction; otherwise it may cause
Inverter fault or re.
Please ensure that the screws of the terminals are rmly locked,
•
otherwise it may cause Inverter fault.
1-4 Power on and Commissioning
Warning
Please ensure that the front cover is installed before the power is on.
•
During the power transmission, please do not remove the cover.
Please ensure that the power cables and signal cables are
•
connected correctly, otherwise it may cause Inverter damaged.
Please ensure all of the parameters are set correctly before running.
•
Before running, please ensure machine not to damage running
•
equipments. It is recommended to take running with idle load.
Please provide an emergency stop switch when stop function
•
setting is unavailable.
Do not use electromagnetic contactor to start up and shut down
•
Inverter, otherwise it may affect the life of Inverter
Danger
When fault restart function is set. Please do not approach equipment
•
because the equipment may automatically restart after running stop.
Please verify the use range of motors and machines. Exceeding
•
their use range will cause motor and machine fault.
Please do not change the parameter settings of Inverter casually
•
during running.

·4·
Chapter 1 Safety Cautions
·5·
Please do not touch the heat sink and brake resistor, otherwise
•
you may get burned.
Do not use wet hands to touch bottom plate and to operate switches
•
and keys. Otherwise you may get an electric shock or injury.
Please do not link or withdraw motors during Inverter running,
•
otherwise it may cause Inverter protected or fault.
1-5 Check and Maintenance
Warning
Please ensure that the power and indicating light is off before
•
checking and maintaining. Otherwise, you may get an electric shock.
Before checking and maintaining, please touch a nearby metal
•
substance with your hand to eliminate the static electricity for
preventing Inverter from damage caused by static electricity.
Please do not use Megohmmeter (insulation resistance) to test
•
the control circuit of Inverter.
Danger
Only authorized professional personnel can do check,
•
maintenance and replacement of the components, no other
people are allowed.
Please do check, maintenance and replacement of the
•
components according to appointed methods in the user’s
instruction, strictly prohibit modifying by your own. If you do so,
you may get an electric shock and injury or Inverter may get
damaged.
1-6 Exception Processing
Danger
When the protection in Inverter is on, please follow the fault
•

·6·
Operation Instruction of H5000 Series Inverter
·7·
display of Inverter to nd out causes and eliminate the fault, then
reset and restart Inverter. If the fault is not eliminated. Resetting
and restarting Inverter can cause Inverter s or machine fault.
When Inverter fault takes place, please do not treat it by your
•
own, and contact our company and our distributors.
1-7 Scrapping Processing
Warning
When Inverter is scrapped, please dispose it as industrial rubbish,
do not burn it up.

·6·
Chapter 2 Product Introduction
·7·
Chapter 2 Product Introduction
2-1 Unpacking inspection
In unpacking, please conrm the following:
• Check whether the model type of Inverter is in accordance
with your order.
• Check whether Inverter is damaged and related accessories
are completed.
If you nd an omission or disagreement, please contact the
suppliers.
2-2 Inverter model description
Inverter capacity:
5D5K means 5.5KW
0015K means 15KW
A: Constant torque
p: Variable torque
Voltage range:
400 means three-phase AC/380V input;
Series number
H Series inverter
Model: H 5 400 P 5D5K
2-3 Product specications

·8·
Operation Instruction of H5000 Series Inverter
·9·
Items Description
Input
Rated Voltage,
Frequency
Three-phase 380V 50/60Hz;
one-phase 220V 50/60Hz
Allowed Voltage
Range
380V: 330~440V;
one-phase 220V: 170V~240V
Output Voltage 380V: 0~380V;
one-phase 220V: 0~220V
Frequency 0.10~400.0Hz
Control mode Space vector, V/F control
Display
Five-digit LED display, Indicator display; Display
setup frequency, Output frequency, Output
current, DC voltage, Module temperature,
Running state, and fault
Control Characteristics
Output
Frequency
Range
0.10Hz~400.00Hz
Frequency
Setup Denition
Digital setting: 0.01 Hz. Analog setup: 0.1% of
maximum output frequency
Output
Frequency
Accuracy
0.01Hz
V/F Control Setting V/F curve can satisfy various load
requirements.
Torque Control
Auto increase: auto raise torque by loading
condition; Manual increase: enable to set 0 to 20
% of raising torque
Multifunctional
Input Terminal
8 multi-function input, take 15 speed control,
process, 4 acceleration/deceleration speed, up
and down function, scram
Multifunctional
Output Terminal
Three multi-function output take working, zero
speed, external fault, signal and alarm
Accel. /decel.
Time Setup
0~6000s acceleration/deceleration time can be
respectively set.
Other Functions
PID Control Built-in PID control
RS485 Standard RS485 communication function
(MODBUS)
Frequency
Setup
Analog 0~10V, 0~20mA, direct set operating
panel, RS485 specify value, up/down specify
value.

·8·
Chapter 2 Product Introduction
·9·
Items Description
Other
Functions
Multiple Speed Eight multifunctional input terminals, 15 section
speed can be set
Auto Stabilizer Option for auto Stabilizer
Counter Built-in 2 group of Counters
Protection Function
Overload Constant torque 150% 1 minute, blowing
machine 120% 1 minute
Over Voltage Over voltage protection can be set.
Under Voltage Under voltage protection can be set.
Others Overheat protection, short-circuit protection, over
current protection and parameter lock
Environment
Temperature -10℃to 40℃ (non-freezing)
Humidity Max. 95% (non-condensing)
Altitude Under 1000m
Vibration Max. 0.5G
Structure
Cooling mode Compulsory cooling
Protection
Level IP 20
Installation
Mode
Below 132 KW wall mounted
160-350 KW wall mounted or in cabinet
Above 400 KW in cabinet
2-4 Product series models
MODEL Output
powet
Capacity
KVA
Output
Current(A)
Overload
capacity(60s)
Applicable
motor KW
H5400P5D5K 5.5 10 12.5 15 5.5
H5400P7D5K 7.5 14 17.5 21 7.5
H5400P0011K 11 19 24 28.8. 11
H5400P0015K 15 26 33 39.6 15
H5400P0018K 18.5 32 40 48 18.5
H5400P0022KN 22 37 47 56.4 22
H5400P0030KN 30 52 65 78 30
H5400P0037KN 37 64 80 96 37
H5400P0045KN 45 72 90 108 45

·10·
Operation Instruction of H5000 Series Inverter
·11·
MODEL Output
powet
Capacity
KVA
Output
Current(A)
Overload
capacity(60s)
Applicable
motor KW
H5400P0055KN 55 84 110 132 55
H5400P0075KN 75 115 152 182.4 75
H5400P0090KN 90 135 176 264 90
H5400P0110KN 110 160 210 252 110
H5400P0132KN 132 193 255 306 132
H5400P0160KN 160 230 305 366 160
H5400P0185KN 185 260 340 408 185
H5400P0200KN 200 290 380 456 200
H5400P0220KN 220 320 425 510 220
H5400P0250KN 250 365 480 576 250
H5400P0280KN 280 427 530 636 280
2-5 Product storage
Inverter must be put in the package before installation. If Inverter is
not used for the moment, during the storage, please pay attention to
those as below:
A. The products must be placed in the dry and dust-free
location.
B. The relative humidity of the environment is within 0~95%,
and without condensing.
C. Storage temperature of environment must be within the
range of -26℃to +65℃.
D. There are no corrosive gas and liquid in the storage
environment, and avoid exposing the product directly to the
sunlight.
It is better not to store Inverter for a long time. Long term storage
can lead to the deterioration of the electrolytic capacitor. If it is
necessary to store Inverter for a long time, please notice that make
sure Inverter is electried at least once not less than 5 hours per
year. In operation, use voltage regulator to input current, the voltage
increases gradually to the rated voltage.

·10·
Chapter 3 Installation of AC motor speed Controller
·11·
Chapter 3
Installation of Inverter
3-1 Installation environment and requirements
Environment of installation has direct effect on the life span and
usage of Inverter. If Inverter is used in the environment that does
not accord with allowed range of the operational instruction, and
may lead to Inverter protection or fault.
Inverter shall be mounted on the wall. Please install it vertically for
convection, and heat venting
About Inverter's installation environment, please ensure it is in
accordance with:
(1) Environment temperature from -10℃to +40℃
(2) Environment humidity 0~95% without condensing
(3) Away from direct sunlight
(4) The environment does not contain corrosive gas and liquid
(5) The environment does not contain dust, oating ber, ock and
metal dust.
(6) Far away from radioactive materials and combustible substances
(7) Far away from electromagnetic interference sources (as welder,
high-powered machines)
(8) The installation surface shall be rm. Without vibration, the vibration
cannot be avoided, please add anti-vibration spacer to reduce vibration.
(9) Please install Inverter in the location where it is good for ventilation,

·12·
Operation Instruction of H5000 Series Inverter
·13·
inspection and maintenance, and in the incombustible substance of solid.
Apart from heating unit (as break resistor).
(10) Preserve enough space for Inverter installation, especially for
multiple Inverter installation. Please pay attention to the position
of Inverter, and install an extra heat sink to keep environment
temperature lower than 45℃.
A. Single Inverter installation
B. Multiple Inverters installed in one control cabinet.
Please pay attention: When installed “A”, Inverter shall be placed in
parallel
C. If multiple Inverters are installed in one control cabinet. Please make
sure that there is enough space, and mean while the air convection in
the cabinet and the installation of heat sink.
more than
50mm
more than
50mm
more than
50mm
more than
150mm
more than
150mm
Favorable placing Unfav orable placing

·12·
Chapter 3 Installation of AC motor speed Controller
·13·
3-2 The outline and installation size
Unit: mm
Model W H H1 D A B d Install Casing
H5400P07D5K 185 260 _ 170 168 248 6.5
Wall Hang
Plastic
H5400P0011K
H5400P0015K 210 330 _ 190 195 310 6
Semi
Plastic
H5400P0018K
H5400P0022KN
277 410 _ 189 262 390 5H5400P0030KN
H5400P0037KN
H5400P0045KN 300 430 455 212 200 435 5
Iron
Case
H5400P0055KN
300 535 560 236 200 538 9
H5400P0075KN
Correct installation position of hte fan Incorrect installation position of hte fan

·14·
Operation Instruction of H5000 Series Inverter
·15·
Model W H H1 D A B d Install Casing
H5400P0090KN
380 625 650 252 250 625 9
Wall Hang
Iron
Case
H5400P0110KN
H5400P0132KN
H5400P0160KN 430 825 850 336 250 810 13
H5400P0185KN
H5400P0200KN 500 845 860 360 370 820 13
wall hang or oor installtion
H5400P0220KN
H5400P0200KN1
530 800 860 335 200
[phone]H5400P0220KN1
H5400P0250KN1
H5400P0280KN 620 1085 1100 380 460 1070 13
H5400P0280KN1 620 850 910 335 250
+250 885 9
3-3 The Hole size of the tray for the operating panel
141.5mm x 79.5mm