ZROADZ Z415571-KIT User manual

Page 1
FIG 1
FIG 2
START HERE
PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLATION.
Auto makers offer varied models to each vehicle and occasionally manufacture
more than one body style of the same model. To assure your part is correct; our tech
department can be contacted at [email protected] to verify fi tment and assist with
technical questions. All other inquires can be directed to [email protected]. In the
event you do not have internet access please call 844-653-8040
BEFORE YOU BEGIN
START HERE: Turn off engine, chalk tires with stop block, open the
hood and disconnect the battery.
STEP 1
Factory Grille is required
to be removed for proper
ZROADZ LED Bracket Mount
installation.
1) Identify & locate plastic
push fasteners on top of
shroud. Carefully pry off to
remove fasteners and then
set aside for reinstallation.
* APPLICATION MODELS VARY. WE RECOMMEND TO VERIFY FITMENT BEFORE BEGINNING INSTALLATION PROCESS.
* IMAGES FEATURED IN THE INSTRUCTION DOCUMENTS MAY NOT ALWAYS EXACTLY MATCH YOUR MODEL OR PART.
LED LIGHT BRACKET INSTALLATION
- (1) Driver Side Light Mount Bracket
- (1) Passenger Side Light Mount Bracket
- (2) 6” ZROADZ LED Light Bar
- (2) 6” ZROADZ LED Light Bar
Z415571-KIT
Z415573-KIT
- 1/4” Drill Bit & Drill
- Various Socket Set
- Various Wrenches
- Ratchet Tool
Tools Required
hardware included
Parts included
LED LIGHTS included
hardware included
Z415571-KIT & Z415573-KIT
(8) - 10-32 x 7/8 Button Head Screws
(8) - #10-32 Flange Nuts
(2) - 2-3/4” Brackets
(3) - 3” Brackets
Installation Guide
All Rights Reserved - Copyright ©2020 - ZROADZ LED, INC.
2017-2019 FORD SUPER DUTY
Fits XLTOnly, Does not fit XL, Lariat, Platinum and King Ranch Models.
PART # Z415571-KIT and Z415573-KIT
OEM GRILLE LED LIGHT BAR MOUNTS
SEE FIGURES 1 - 2

Page 2
LED Light Bracket Installation - Continued
FIG 5 FIG 6FIG 6
FIG 7
FIG 8
FIG 3 FIG 5
LED Light Bracket Installation - COntinued
FIG 3 FIG 4
All Rights Reserved - Copyright ©2020 - ZROADZ LED, INC.
STEP 3
3) Carefully pull back on the grille so you can access the (4)
Retainer Clips that fasten along the bottom edge of the factory grille.
You will need to press down with a
long pry tool on top edge of cup to
release. (Figure #6)
STEP 2
2) Unbolt the (8) screws that secure the factory grille along the top
plate. Set aside Bolts for re-installation later.
Note the location of the where the Factory Grille
is fastened to the vehicle’s core support.
STEPS 6 & 7
6) The OEM Factory Grille should now be free and removed from the front of
the vehicle.
7) Set factory grille face down on a fl at cushioned surface.
SEE FIGURE 7
NOTES OF INTEREST
SEE FIGURES 7 - 8
SEE FIGURES 3 & 4 SEE FIGURES 5 - 7
Your vehicle may feature a forward facing
camera or adaptive cruise control.
This is an option on some models and will need to be
disconnected before grille is removed.

Page 3
LED Light Bracket Installation - Continued
FIG 11 FIG 12 FIG 13
FIG 15FIG 14
FIG 9 FIG 5
LED Light Bracket Installation - COntinued
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BOTTOM
FIG 10
All Rights Reserved - Copyright ©2020 - ZROADZ LED, INC.
STEP 9
9) Assemble the mounting brackets to the ZROADZ face plate
according to the orientation seen in Figure #10.
STEP 8
8) Lay out all the supplied parts and prepare to mount ZROADZ LED
Mounting Brackets.
STEP 10
10) Put the ZROADZ LED Mounts into place behind the OEM Factory
Grille as seen in Figure #12 & Figure #13.
STEPS 11 & 12
11) Use the Bracket Mounts to determine and mark the drill holes.
12) Drill the (8) 1/4 holes into the OEM Grille. Note the Drill Hole locations
in Figures #15 - 17.
SEE FIGURES 11 - 13
SEE FIGURES 14 - 17
SEE FIGURE 9 SEE FIGURE 10
FIG 16
FIG 17
TOP
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Page 4
LED Light Bracket Installation - Continued
FIG 19FIG 18
FIG 20
FIG 22
FIG 24
FIG 5
FIG 23
LED Light Bracket Installation - COmplete
FIG 21
All Rights Reserved - Copyright ©2020 - ZROADZ LED, INC.
STEP 15
15) Inspect the LED and LED Mount Face Plate and
confi rm proper fi tment and alignment with the OEM Factory Grille.
STEP 13
13) Assemble the supplied ZROADZ LED Lights to the
LED Mounting Bracket Assemblies.
You may need to remove the protective plastic wrap
covering the LED Lens.
STEP 14
14) Put into place the fully assembled LED Mounts and secure it to the
OEM factory grille. Use the provided hardware to mount permanently.
You may fi nd it easier to access the hardware by clipping the grille tab off
as seen in Figure #20.
STEP 16
16) Finally go through and tighten all hardware that mounts LED to LED
Light Mounts and LED Light Mount Brackets to OEM Factory Grille.
SEE FIGURES 22 - 23
SEE FIGURES 18 & 19
SEE FIGURES 20
SEE FIGURE 21
STEP 17
17) To adjust the angle of your Light Bar, rotate the LED(s) to adjust the
angles till your desired light pattern is reached.
It is best to adjust the angle with the vehicle on level ground with lights
facing a wall, garage door or other solid barrier. We recommend checking
from a distance of 25’. Your installation is now completed.
ADJUSTMENT TIPS
TOP
BOTTOM

ZROADZ PRODUCT WARRANTY
ZROADZ warrants its grille products to be free from defects in material and workmanship for the lifetime of the grille. ZROADZ warrants the
finish of its grille products for a 3 year period beginning at the time of sale to the end user. These warranties are limited warranties and do
not cover abuse, modification or improper installation nor do they cover finish failure caused by caustic cleaning agents, road salts or other
chemicals. ZROADZ reserves the right to repair or replace a defective product at its sole discretion. Any ZROADZ product must be returned to
ZROADZ for warranty consideration and must be returned at the customer’s expense. In the event that the product is deemed to be defective,
the repaired or replaced item will be returned via a surface shipping method to the customer at ZROADZ expense. No provision is made for
any labor, rental car or other costs incurred by the failure of its products.
GENERAL GUIDELINES
LED Lights & LED Light Bars operate at relatively high currents and should only be installed by qualified personnel with experience in
Switched / relayed high draw DC Circuits.
- Light Bars are designed for use only with standard 12v DC power systems
- Light Bars are for OFF-ROAD USE ONLY. Check your local laws & regulations regarding vehicle mounted lights.
- Some Light Bars are equipped with waterproof connectors while others are simply pig-tailed
- Red Wires = POSITIVE | Black Wires = NEGATIVE
- ALWAYS install your lights on a fused circuit. Basic fusing guidelines: maximum 5A for every 10” of LED Light Bar.
WARNING
PLEASE CONSULT YOUR LOCAL AUTOMOTIVE ELECTRICAL PROFESSIONAL FOR INSTALLATION SERVICES AND ADVICE. ZROADZ IS ONLY
EQUIPPED TO PROVIDE BASIC TECHNICAL ASSISTANCE DUE TO THE DIVERSITY OF VEHICLES, VEHICLE OPTIONS & MODIFICATIONS AND
LIGHTING CONFIGURATION OPTIONS AVAILABLE. ZROADZ cannot be held liable due to improper component installation and / or faulty wiring.
GENERAL USE, INSTALL AND ADJUSTMENT TIPS
NOTE 1: ZROADZ LED Light Bars themselves are for OFF-ROAD USE ONLY.
NOTE 2: Light Bars depending on the configuration of your vehicle and its options and/or modifications may need to be adjusted for appropriate
beam projection. To adjust the angle of your light bars simply loosen the mounting hardware on either side of each Light Bar, rotate the Light Bar
to adjust the angle, then tighten the hardware once the desired angle is achieved (please be careful not to over-tighten the mounting hardware or
scratch the protective powder-coat finish). It is best to adjust the angle with the vehicle on level ground with the lights facing a wall, garage door
or other solid barrier at a distance of approximately 25-30 feet.
NOTE 3: Please consult a qualified automotive electrical professional for light bar wiring installation.
NOTE 4: An optional universal wiring harness (part# Z390020S-A) is also available that includes high-heat & oil/fuel resistant wires, waterproof
connector, 12v relay, 12v rocker switch, in-line fuse holder. Our universal wiring harness significantly expedites the installation process but is not a
vehicles specific “Plug & Play“ product and does not eliminate the need for a professional installation.
Please contact your local ZROADZ dealer for more information or visit www.zroadz.com.
PRODUCT CARE INFORMATION
Wash regularly as you would when caring for your vehicles. Never use dish soap. Never leave wet water spots as that may leave a blemish.
GLOSS BLACK FINISH
ZROADZ with Gloss Black Powder Coated Finish may be washed regularly as you would when caring for your vehicles finish using soap and
water. ZROADZ should be waxed at the same time that you wax the vehicle. As a general rule, anything you use to clean your vehicles painted
surfaces can be used to clean and maintain your ZROADZ grille. A Gloss powder Coated Finish can be cared for in the same fashion that you
would care for your vehicles factory paint job. Never leave wet water spots as that may leave a blemish.
MATTE BLACK FINISH
Paint warranty applies to defects in material and / or workmanship, it does not cover the matte finish surface appearance.
To enjoy the matte appearance for many years to come, please follow these owner care and maintenance tips.
Get a no-shine matte car wash soap that uses no fillers, no silicone, and won’t strip your matte paint of its layer of protection.
Do not use wax, detail spray, armorall®, or any products made for normal paint. Use only products specifically developed for matte
finish paint. Do not use products that are even mildly abrasive, such as polishes, glazes, or rubbing compounds. Do not use mechanical
cleaners or polishers. Do not use terry cloth, cloth, or paper towels. Do not rub the finish vigorously, this will burnish the paint finish,
causing a permanent shiny spot. Shiny spots cannot be removed.

Do not use commercial car wash facilities or their shine enhancement products. Most car wash brushes, large mechanized “towels,”
and shine enhancement products can damage matte paint.

Remove foreign substances such as insect remains, tar, and road debris using a soft applicator and a mild solvent; saturate and soak
area before cleaning—rub lightly.

Hand-wash with a soft wash mitt and mild cleaning product safe for matte paint. Use microfiber cleaning cloths with alcohol-based window
cleaner for basic surface clean-up.
ZROADZ PRODUCT WARRANTY
LED Lighting Equipment Installation / Disclaimer
PRODUCT Care Information
All Rights Reserved - Copyright ©2020 - ZROADZ LED, INC.
Parts are PATENT PENDING. All Rights
Reserved - Copyright ©2015 - zroadz.com