Zuwa UNISTAR 2000-A User manual

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Pumps and Sprayers
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ZUWA Impeller Pumps
Operating Instructions (Translation)
Contents
1.,QWURGXFWLRQ .......................................................................................................3
1.1)XUWKHU DSSOLFDEOH GRFXPHQWV .......................................................................3
1.20DFKLQH 6SHFLILFDWLRQV..................................................................................3
2.'HFODUDWLRQ RI FRQIRUPLW\ ..................................................................................4
3.6DIHW\ .......................................................................................................6
3.1,QWHQGHG XVH..................................................................................................6
3.2,PSRUWDQW VDIHW\ LQVWUXFWLRQV..........................................................................6
3.3/HJHQG ..........................................................................................................7
4.7HFKQLFDO GDWD...................................................................................................8
4.17\SH SODWH......................................................................................................9
4.2,PSHOOHU PDWHULDOV ........................................................................................10
5.7UDQVSRUWDWLRQ DQG XQSDFNLQJ.........................................................................10
6.0RXQWLQJ .....................................................................................................10
6.1&RQQHFWLRQ RI KRVHV RU SLSHV ......................................................................11
6.2(OHFWULFDO FRQQHFWLRQ....................................................................................11
6.32SHUDWLRQ ZLWK KDQG GULOO RU FRUGOHVV VFUHZGULYHU ........................................13
6.48VLQJ RWKHU GULYH V\VWHPV ...........................................................................14
7.&RPPLVVLRQLQJ DQG RSHUDWLRQ.........................................................................14
8.6WRUDJH .....................................................................................................15
9.0DLQWHQDQFH ...................................................................................................16
9.15RXWLQH LQVSHFWLRQ.......................................................................................16
9.2&OHDQLQJ ......................................................................................................16
9.3'LVDVVHPEOLQJ WKH SXPS .............................................................................16
9.3.16HULHV 2000-A, 2000-%DQG 2000-&GLUHFWO\ IODQJHG ............................17
9.3.26HULHV 2000-A, 2000-%DQG 2000-&ZLWK SXPS DGDSWHU .......................18
9.3.36HULHV V\QWKHWLF SXPS A&267A52000-A ...........................................19
9.3.46HULHV 2001-A, 2001-%DQG 2001-&.....................................................20
9.45HSODFLQJ FRPSRQHQWV ................................................................................21
9.5AVVHPEOLQJ WKH SXPS ..................................................................................22
9.60RXQWLQJ DQG GLVPRXQWLQJ RI WUDQVPLVVLRQ IRU 9-EHOW GULYH .........................22
10.AFFHVVRULHV ...................................................................................................23
10.1'U\ UXQ SURWHFWLRQ ....................................................................................23
10.2)ORZ FRQWURO..............................................................................................23
10.30HFKDQLFDO SUHVVXUH VZLWFK .....................................................................24
10.47RRO IRU FKDQJLQJ WKH LPSHOOHU..................................................................24
11.7URXEOHVKRRWLQJ ..............................................................................................25
12.(QYLURQPHQWDOO\ FRPSDWLEOH GLVSRVDO ..............................................................25
13.3HUIRUPDQFH FXUYHV ........................................................................................26

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1. Introduction
7KHVH RSHUDWLQJ LQVWUXFWLRQV DSSO\ IRU WKH IROORZLQJ SXPS W\SHV
with motor without motor
UNISTAR 2000-A UNISTAR 2001-A
UNISTAR 2000-%UNISTAR 2001-%
UNISTAR 2000-&UNISTAR 2001-&
&20%ISTAR 2000-A &20%ISTAR 2001-A
&20%ISTAR 2000-%&20%ISTAR 2001-%
NIR2STAR 2000-A NIR2STAR 2001-A
NIR2STAR 2000-%NIR2STAR 2001-%
A&2STAR 2000-A
TKH PDQXDO LV LQWHQGHG IRU DOO XVHUV RI WKH =U:A LPSHOOHU SXPSV ZKLFK DUH OLVWHG
KHUH.
1.1 Further applicable documents
3DUWV OLVW ZLWK H[SORGHG GUDZLQJV
1.2 Machine Specifications
AOO RI WKH SXPSV DUH DYDLODEOH LQ WKH IROORZLQJ GHVLJQV
DV DFRPSOHWH XQLW ZLWK HOHFWULF PRWRU, FRXSOLQJ DQG FRXSOLQJ SURWHFWLRQ
VHULHV 2000
ZLWKRXW PRWRU DQG ZLWK EDUH VKDIW VHULHV 2001
with electric motor
without motor
housing with impeller
wheel
TKH SXPSV DUH GU\ VHOI-SULPLQJ GRZQ WR DGHSWK RI 3 PHWUHV.

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2. Declaration of conformity
Declaration of conformity
DFFRUGLQJ WR PDFKLQHU\ GLUHFWLYH 200642(& DQQH[ II A
TKH PDQXIDFWXUHU ZUWA-Zumpe GmbH
Franz-Fuchs-Straße 13-17
D-83410 Laufen
KHUHE\ GHFODUHV WKDW WKH IROORZLQJ SURGXFWV
SURGXFW QDPH Impeller Pumps
W\SHV UNISTAR 2000-A; UNISTAR 2000-B; UNISTAR 2000-C
COMBISTAR 2000-A; COMBISTAR 2000-B
NIROSTAR 2000-A; NIROSTAR 2000-B; ACOSTAR 2000-A
VHULHV Impeller Pumps with motor
FRPSO\ ZLWK WKH SURYLVLRQV RI WKH DERYH-PHQWLRQHG &( 'LUHFWLYHV LQFOXGLQJ WKH DPHQGPHQWV
YDOLG DW WKH WLPH RI GHFODUDWLRQ.
TKH IROORZLQJ KDUPRQLVHG VWDQGDUGV KDYH EHHQ DSSOLHG
EN 1005-12001-10 SDIHW\ RI PDFKLQHU\ - +XPDQ SK\VLFDO SHUIRUPDQFH -
3DUW 1THUPV DQG GHILQLWLRQV
EN 1005-22003-04 SDIHW\ RI PDFKLQHU\ - +XPDQ SK\VLFDO SHUIRUPDQFH - 3DUW 20DQXDO KDQGOLQJ RI PDFKLQHU\ DQG FRPSRQHQW SDUWV RI
PDFKLQHU\
EN 8091998-07 3XPSV DQG SXPS XQLWV IRU OLTXLGV - &RPPRQ VDIHW\
UHTXLUHPHQWV
TKH IROORZLQJ KDUPRQLVHG DQG QDWLRQDO VWDQGDUGV DQG WHFKQLFDO VSHFLILFDWLRQV KDYH EHHQ
DSSOLHG
E09 GLUHFWLYH 2004108E*
/RZ 9ROWDJH 'LUHFWLYH 200695E*
RR+V GLUHFWLYH 201165EU
3HUVRQ DXWKRUL]HG IRU WKH FRPSLODWLRQ RI WKH WHFKQLFDO
GRFXPHQWDWLRQ
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ZUWA-ZXPSH *PE+
)UDQ]-)XFKV-SWUDH 13-17
D-83410 /DXIHQ

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Declaration of conformity
DFFRUGLQJ WR PDFKLQHU\ GLUHFWLYH 200642E&DQQH[ II A
TKH PDQXIDFWXUHU ZUWA-Zumpe GmbH
Franz-Fuchs-Straße 13-17
D-83410 Laufen
KHUHE\ GHFODUHV WKDW WKH IROORZLQJ SURGXFWV
SURGXFW QDPH Impeller Pumps
W\SHV UNISTAR 2001-A; UNISTAR 2001-B; UNISTAR 2001-C
COMBISTAR 2001-A; COMBISTAR 2001-B
NIROSTAR 2001-A; NIROSTAR 2001-B
VHULHV Impeller Pumps without motor
FRPSO\ ZLWK WKH SURYLVLRQV RI WKH DERYH-PHQWLRQHG &E DLUHFWLYHV LQFOXGLQJ WKH DPHQGPHQWV
YDOLG DW WKH WLPH RI GHFODUDWLRQ.
TKH IROORZLQJ KDUPRQLVHG VWDQGDUGV KDYH EHHQ DSSOLHG
EN 1005-12001-10 SDIHW\ RI PDFKLQHU\ - +XPDQ SK\VLFDO SHUIRUPDQFH -
3DUW 1THUPV DQG GHILQLWLRQV
EN 1005-22003-04 SDIHW\ RI PDFKLQHU\ - +XPDQ SK\VLFDO SHUIRUPDQFH - 3DUW 2 0DQXDO KDQGOLQJ RI PDFKLQHU\ DQG FRPSRQHQW SDUWV RI
PDFKLQHU\
EN 8091998-07 3XPSV DQG SXPS XQLWV IRU OLTXLGV - &RPPRQ VDIHW\
UHTXLUHPHQWV
TKH IROORZLQJ KDUPRQLVHG DQG QDWLRQDO VWDQGDUGV DQG WHFKQLFDO VSHFLILFDWLRQV KDYH EHHQ
DSSOLHG
RR+V GLUHFWLYH 201165EU
3HUVRQ DXWKRUL]HG IRU WKH FRPSLODWLRQ RI WKH WHFKQLFDO
GRFXPHQWDWLRQ JüUJHQ +XEHU ZUWA-ZXPSH *PE+
)UDQ]-)XFKV-SWUDH 13-17
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3. Safety
3.1 Intended use
TKH SXPSV DUH GHVLJQHG IRU GU\-ZHOO LQVWDOODWLRQ. 0DNH VXUH WKDW WKH PRWRU UHPDLQV
GU\ SURWHFWLRQ FODVV I355.
Pump types
UNISTAR 0XOWL-SXUSRVH SXPS ZLWK DOXPLQLXP FDVLQJ GHVLJQHG IRU
WUDQVSRUWLQJ FOHDQ RU FRQWDPLQDWHG IOXLGV QRW FRQWDLQLQJ
DEUDVLYH VXEVWDQFHV. NRW VXLWDEOH IRU KDQGOLQJ IRRGV DQG
DEUDVLYH RU FRUURVLYH IOXLGV.
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FRQWDFW ZLWK WKH OLTXLG DQG DOXPLQLXP FRYHU, DOVR VXLWDEOH
IRU DEUDVLYH RU VOLJKWO\ FRUURVLYH OLTXLGV.
NRW VXLWDEOH IRU IRRGV.
NIROSTAR SWDLQOHVV VWHHO SXPS WKDW LV SDUWLFXODUO\ VXLWDEOH IRU FRUURVLYH
DQG DEUDVLYH OLTXLGV, DV ZHOO DV IRU IRRG DQG GULQNV.
ACOSTAR S\QWKHWLF SXPS SHUIHFW IRU IOXLGV ZLWK YDULRXV YLVFRVLWLHV SOXV
DJUHVVLYH DFLGV, EDVHV DQG VROYHQWV.
3.2 Important safety instructions
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SXPS RSHUDWLQJ SHUVRQQHO. UUJH HPSOR\HHV WR UHDG DQG IROORZ WKHVH LQVWUXFWLRQV.
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SURWHFWLYH HTXLSPHQW.
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2QO\ XVH JHQXLQH UHSODFHPHQW SDUWV, RWKHUZLVH WKH ZDUUDQW\ VKDOO FHDVH WR EH YDOLG.
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TKH PDQXIDFWXUHU VKDOO QRW EH KHOG OLDEOH IRU GDPDJH UHVXOWLQJ IURP QRQ-
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3.3 Legend
Danger of death and severe injury
Danger of death and severe injury due to electric shock
Danger of light bodily injuries and material damage
Information, note

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4. Technical data
UNISTAR 2000-A UNISTAR 2001-A UNISTAR 2000-B UNISTAR 2001-B UNISTAR 2000-C UNISTAR 2001-C COMBISTAR 2000-A COMBISTAR 2001-A COMBISTAR 2000-B COMBISTAR 2001-B NIROSTAR 2000-A NIROSTAR 2001-A NIROSTAR 2000-B NIROSTAR 2001-B ACOSTAR 2000-A
PD[. IORZ UDWH
LQ /PLQ 30 30 60 60 90 90 30 30 60 60 30 30 60 60 30
PD[. SUHVVXUH LQ
EDU ZLWK
3HUEXQDQ
LPSHOOHU
5 4 5 4 5 4 5 4 5 4 5 4 5 4 3
FRQQHFWLRQV
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WKUHDG LQFKHV
DQG QRPLQDO
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PD[. VSHHG 12 RU 24-9ROW PRWRUV 3000 USP
230- RU 400-9ROW PRWRUV 2800 USP 230- 4009
PRWRU SURWHFWLRQ
FODVV I355
PD[.
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PD[. VXFWLRQ
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PD[LPXP
YLVFRVLW\ RI WKH
IOXLG 20.000 P3DV
VRXQG SUHVVXUH
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4.1 Type plate
Type plate, example:
Drive:
00 ÆQR PRWRU, RSHQ VKDIW
01 ÆGRXEOH EHDULQJ IRU EHOW GULYH
02 ÆK\GUDXOLF GULYH
03 ÆDLU PRWRU
13 ÆJHDU PRWRU D&12 9
14 ÆD&12 9-&UHXVHQ
15 ÆD&12 9-.E%
24 ÆD&24 9-&UHXVHQ
25 ÆD&24 9-.E%
34 ÆD&48 9
53 ÆHO. 0RWRU 230 9VSHFLDO VKDIW
55 ÆHO. 0RWRU9/5VSHFLDOVKDIW³&´
61 ÆHO. 0RWRU 110 950 +] VSHFLDO VKDIW
62 ÆHO. 0RWRU 110 960 +] VSHFLDO VKDIW
63 ÆHO. 0RWRU 230 9VSHFLDO VKDIW
64 ÆHO. 0RWRU 230 9VWDQGDUG VKDIW
65 ÆHO. 0RWRU 230 9/R VSHFLDO VKDIW
66 ÆHO. 0RWRU 230 9/R VWDQGDUG VKDIW
67 ÆHO. 0RWRU 230 960+] VSHFLDO VKDIW
68 ÆHO. 0RWRU 220 960+] VSHFLDO VKDIW
71 ÆHO0RWRU9VSHFLDOVKDIW³&´
73 ÆHO. 0RWRU 400 9VSHFLDO VKDIW
74 ÆHO. 0RWRU 400 9VWDQGDUG VKDIW
75 ÆHO. 0RWRU 400 9/R VSHFLDO VKDIW
76 ÆHO. 0RWRU 400 960+] VSHFLDO VKDIW
77 ÆHO. 0RWRU 480 960+] VSHFLDO VKDIW
80 Æ/LYHUDQLPRWRU 230 9
82 Æ/LYHUDQLPRWRU 400 9
86 ÆJHDU PRWRU 400 9
98 ÆFRPEXVWLRQ PRWRU 2VWURNH
99 ÆFRPEXVWLRQ PRWRU 4VWURNH
Seal type
1VW. GLJLW
1ÆVKDIW VHDO
2ÆPHFKDQLFDO VHDO
Seal material
2QG GLJLW
VKDIW VHDO
1 ÆN%R
2 ÆE3D0
3 Æ).0
4 Æ&R
5 Æ940
6 ÆEFR-3E
PHFKDQLFDO VHDO
1 ÆVV-JUDSKLWH-N%R
2 ÆWXQJVWHQ-FDUELGH-N%R
3 ÆWXQJVWHQ-FDUELGH-9LWRQ
4 ÆE3D0
5 Æ&DUERQ-&HUDPLN-).0
Bush
2QG GLJLW
1 Æ3RO\DPLGH
2 Æ
3 ÆJUHHQ3OR\
4 ÆJUHHQVV
5 Æ
6 ÆAOX
7 ÆEUDVV
8 ÆVV
9 ÆVV-VSHF.
Impeller
1VW. GLJLW
1 ÆN%R
2 ÆE3D0
3 Æ).0
4 Æ&R
5 ÆNR
6 ÆAOX
7 ÆEUDVV
8 ÆVWDLQOHVV
9 ÆSODVWLF

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4.2 Impeller materials
IPSHOOHU SXPSV DUH HTXLSSHG ZLWK N%R LPSHOOHUV DV VWDQGDUG.
Material designation Suitable for: Properties
NBR
AFU\ORQLWULOH EXWDGLHQH UXEEHU
3HUEXQDQ, %XQD-N
ZDWHU, DQWLIUHH]H, KHDW
WUDQVIHU IOXLG, YHJHWDEOH
RLO DQG JUHDVH
KLJK LPSDFW HODVWLFLW\ DQG
JRRG PHFKDQLFDO VWUHQJWK
JRRG IRU DSSOLFDWLRQV
LQYROYLQJ KLJK SUHVVXUHV XS
WR PD[. 5 EDU
EPDM
EWK\OHQH SURS\OHQH GLHQH
UXEEHU .HOWDQ, %XQD E3
KLJK WHPSHUDWXUHV,
DFLGV DQG DONDOLV KLJK HODVWLFLW\ DQG YHU\ JRRG PHFKDQLFDO VWDELOLW\
FKM RU FPM
)OXRURFDUERQ UXEEHU 9LWRQ,
)OXRUHO
RLO, GLHVHO, IXHO RLO, SDOP
RLO, VR\ EHDQ RLO DQG
ROHDJLQRXV ZRRG
SUHVHUYDWLYHV
YHU\ JRRG FKHPLFDO
UHVLVWDQFH, ORZ PHFKDQLFDO
VWUHQJWK
CR
&KORURSUHQH UXEEHU
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IRRG, GULQNV
IODPH UHVLVWDQW, WHDUSURRI, GXUDEOH
plastic ZDWHU, PLQHUDO DQG
YHJHWDEOH RLOV, GLHVHO,
KHDW WUDQVIHU IOXLG,
DQWLIUHH]H
H[WUHPHO\ WHDU UHVLVWDQW
DQG JRRG PHFKDQLFDO
VWDELOLW\
PD[. IOXLG WHPSHUDWXUH
60&
5. Transportation and unpacking
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6. Mounting
Danger
Danger of death due to electric shock
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SHUVRQQHO.
Danger
Danger of injury from rotating components
>&RYHU GULYH DQG SXPS VKDIW.

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Caution
Material damage due to overheating of engine
>EQVXUH VXIILFLHQW VSDFH DQG DLU VXSSO\ IRU WKH PRWRU.
6.1 Connection of hoses or pipes
2EVHUYH FRUUHFW GLUHFWLRQ RI URWDWLRQ RI SXPS,
LQGLFDWHG E\ DQ DUURZ RQ WKH W\SH SODWH DQG WKH OHWWHULQJ
IQ±2XW.
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6.2 Electrical connection
6.2.1 Series 2000-A, 2000-B und 2000-C
Danger
Danger of death due to electric shock
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230 Volt motors:
TKHUPDO SURWHFWLRQ LV ILWWHG. )LWWLQJ RI DPRWRU RYHUORDG VZLWFK LV DGYLVDEOH.
400 Volt motors:
NRWKHUPDO SURWHFWLRQ LV ILWWHG. )LWWLQJ RI DPRWRU RYHUORDG VZLWFK LV UHTXLUHG DYDLODEOH
DV DFFHVVRU\
Direct current motors:
3URWHFWLRQ DJDLQVW RYHUFXUUHQW E\ PHDQV RI VDIHW\ IXVHV
12 9ROW PRWRUV 80-A
24 9ROW PRWRUV 50-A
TKH SXPS FDQ EH ILWWHG YHUWLFDOO\ RU KRUL]RQWDOO\. IQFDVH RI YHUWLFDO ILWWLQJ, LW
LV DGYDQWDJHRXV WR GLUHFW WKH SXPS KHDG GRZQZDUGV, VR WKDW LQ FDVH RI
OHDNLQJ WKH PRWRU LV SURWHFWHG DJDLQVW HVFDSLQJ OLTXLG.
+RVHV RU OLQHV PXVW EH VXLWDEOH IRU WKH UHVSHFWLYH SXPSHG PHGLXP.
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IQWKH FDVH RI DVXFWLRQ KHLJKW RI PRUH WKDQ 3 PHWUHV, ILW IRRW YDOYH LQ WKH
VXFWLRQ OLQH LQ RUGHU WR SUHYHQW GUDLQDJH RI WKH SXPS DQG VXFWLRQ OLQH.

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Caution
Motor damage can arise due to unsuitable extension cable
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6.2.2 Series 2001-A, 2001-B und 2001-C
TKH SXPSV FDQ, IRU H[DPSOH, EH GULYHQ ZLWK WKH IROORZLQJ GULYH V\VWHPV
SRZHU GULOO
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SQHXPDWLF PRWRU
EQVXUH FRUUHFW VSHHG DQG RXWSXW RI WKH GULYH V\VWHP
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6.3 Operation with hand drill or cordless screwdriver
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PDQXIDFWXUHU. TKH DGDSWHU LV VXLWDEOH IRU DQ\ VWDQGDUG GULOOV DQG VFUHZGULYHUV. AUWLFOH
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B) with mounting feet and regraded support
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Caution
Material damage due to pressure on the shaft
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6.4 Using other drive systems
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Caution
Material damage due to incorrect alignment of the pump
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7. Commissioning and operation
Danger
Danger of death due to explosion
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Danger of death and injury due to rotating parts
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Danger
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the running drive
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Warning
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Caution
Material damage due to high temperatures of the pumped medium
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Caution
Material damage due to dry running
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Caution
Material damage due to overpressure in the pump
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UNISTAR 2000-C
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8. Storage
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rotary switch

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9. Maintenance
Danger
Danger of death due to electric shock
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9.1 Routine inspection
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9.2 Cleaning
Caution
Material damage due to aggressive cleaning agents
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9.3 Disassembling the pump
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lateral connection flange

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9.3.1 Series 2000-A, 2000-B and 2000-C directly flanged
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2-ULQJ.
4. RHPRYH KRXVLQJ ZLWK LPSHOOHU.
5. RHPRYH 2-ULQJ, ODWHUDO GLVF ZLWK KROH
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small rim
Out
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9.3.2 Series 2000-A, 2000-B and 2000-C with pump adapter
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8. RHOHDVH EROWV DQG QXWV, UHPRYH SXPS
KHDG IURP SXPS FDUULHU.
9. RHOHDVH EROWV, UHPRYH FRYHU, 2-ULQJV
DQG ODWHUDO GLVF ZLWK KROH.
10. RHPRYH KRXVLQJ ZLWK LPSHOOHU, 2-
ULQJV DQG ODWHUDO GLVF ZLWK KROH.
11. DHWDFK ORFNLQJ ULQJ DQG SUHVV RXW
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Out
In
small
rim

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9.3.3 Series synthetic pump ACOSTAR 2000-A
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17. RHPRYH SXPSLPSHOOHU IURP VKDIW.
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KROH DQG 3T)E ULQJ .
19. /RRVH VDIHW\ ULQJV, VTXHH]H RII URG
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20. RHPRYH &HUDPLF VOHHYH DQG 2-
ULQJV.
AVVHPEO\ RI WKH SXPS WR EH FRPSOHWHG
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9.3.4 Series 2001-A, 2001-B and 2001-C
with mounting feet
with drill adapter
1. DLVFRQQHFW OLQH FRQQHFWLRQV.
2. RHOHDVH EROWV, UHPRYH PRXQWLQJ IHHW RU DGDSWHU DQG FRYHU.
3. RHPRYH ODWHUDO GLVF ZLWKRXW KROH DQG
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4. RHPRYH 2-ULQJV DQG ODWHUDO GLVF ZLWK
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5. DHWDFK ORFNLQJ ULQJ DQG SUHVV RXW
VKDIW.
6. RHOHDVH ORFNLQJ ULQJV DQG SUHVV RXW
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with mounting feet with drill adapter