3P Technik DTC200 User manual

3P DTC200
Dosing Tank Controller
Installation and Operation Manual



Table of Contents
Installaon.................................................................................................................................................3



 !"#$%!&'()
!*
$#!*
+#!*
,-!.
+!.
Operaon...................................................................................................................................................8
$!/
$!0!/
0!/
 1!
,$% 0!

,$% $ 
$ 
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5$6!"5$6(
-
&%!
1$!7
"8$%(97
"8$%(7
: 0)
+0"8$%()
$6!*
*
#$%0"$(*


Installation
Safety
$9%4$$$%$$%$$&
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<<<!:+$$%$$=$!%&
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>+$%$$#%#=$#%$%%$$+$
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$$$
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%#&=$%%%%#$%$$
%&$$$%$$4,$%
$$34%+$$4%$!
>$%$$&-%+$
Included Components
4
74+"!#$%$$@3(
45!&'
Layout
$#$++,$%=
++$4A3$%%%$$$B!$
!%;$$$&&$
%&$=$$%&$$$$
$$
++&%,C,
#$D%&$E'#0++=
6$$$%=#$%#$%


$&&$E$%+&#%$%4
%%&$#$%%1$$&+%!=
$!=$'6%!$$++=%%%#$
%4$$'&
++$#$%%$+$*%%%%'#
,7%&$%%$%$E#%3##%$
0%$!3#$%&%$$
#%$$#%$&4$$$%F#=%$&$
$4$#$$$4$$%#$$
7

Control Panel Mounting (without use or mounting brackets)
2+$$&!='%7'$#%%+
%"%$%8(%$=&><%:
%7#!%%$$G%
!% '$$$%#$5$%#%$%#$
%$64$ !"$!&'(
,>%%7!&'%%%#%#%&
%#
)

Connections
Mains Power Connection
%#%+$&%&>$%%%$
%&=%$$#$%$%%:=!%%&

Pump Valve Power Connections
++#%$$%#$%%:'#$%
A<$*$#6%'=.%%$$=/$%'
H!&$4$$%!%$&'
'&#$%#%:
*

Alarm Relay Connection
%!+$@+&#$%$*,
%+$==A0A
Level Sensor Connection
+$=$$$3$%%
%'#=+!3#$%=$!+=+$&!'=%&
%+$$$#%$$#%$
$%$$*%%6%%$%$E#%
3##%$<$$)$&#%
1&%4$%$&$!$%&$
$#$$=%$#$%+$!+&$$#%$%
$
.

Operation
Safety Considerations
$9%4$$$%$$%$$&
$+$&$%$$%;$:.*.<<<
!:+$$%$$=$!%&
$
%%:#%$$=$$$+
%!$#%$$
>+$%$$#%#=$#%$%%$$+$
%%$%&=%#$%$
$$$
?%$$#$=&$&+!
$%+$%=%#$&$+
%#&=$%%%%#$%$$
>$%$$&-%+$
Description of Operation
$!@&%$$3$#$%$$'%
!$'6$='$=!='$$
$!!&%+$&$$$+)$!'6$
$$+&
Control Panel Operations
/

H

Startup Screen Menus and Functions
I6$#=%#$$#&!$&!%
$#'4$=%$$!%$
$%#$$!J
'"'1$$1'<$(
$"$-!(
$-$$$!!$$
0!
Accessing the Menu Options
%$%$#%#!=#%$%&&$
%$&>&%%$%!$#$%
$D%8#
Status Screen
Accessing the Main System Menu
While in the main status screen, buon 1 can be used to access the menu for conguraon. Whilst in this
area all operaon is halted while parameters are being set b the operator. To exit press “Run” or “Exit”.
Main Menu
+$$!!=!&$-IA
Setup Menu
+$
 $ 
 $K
 ,<&$&
Dosing
:$%%&>#$%!&#5%$1$$,81$$
%K$,81$$$#%$%%'$6=%$$#&
!%'$!
5%$1$$%%$$%'&$6&$%$!
0%!4$%'#$!6%!#$%+
%%'6&$$%%$#$!!$B!$
%!&$%$%!%$


Timers
,#K%$!!
Dosing Pump Timer
%9L&>$%!#%$%%$#$$
%$%$&>#$$<4$#%
Reaction Timer
%9L&>$%!8$$#%$%%!#$&
#'$%$%$&>#$$<4$#%

Alarms
High (Overflow)
%&$&%2$%+,"0+3#,(=$%+3#$6>
%$%&$&<4$#%
NOTE - If an overow is sensed during use the system will stop all lling or dosing acvity and
immediately empty the tank If this cannot be allowed (i e preferred opon during high level sensor fault
is to overow the tank) then you must disable this alarm
Low
%&$&%#+,=$%+3#$6>%$%
&$&<4$#%
Acvaon of the Low Level Alarm during use does not prevent the tank from lling.
Mixer
<&6%!$4$!
I%9L&>%&#%#$K
•Not Acve9%#$$D!
•While Reacng 90$%!!
•While Dosing+Reacng90$$$%!$
•All Except Draining90$'6$=$!
•Full Time90#$&$+
0%$!%&%%&>74$
Diags (Diagnostic Menu)
,#+$#%%+!+%
Inputs
$%)$=%$)$$%$
M$$"3$(
M$$"$(


Outputs
,7&!+&$&>7%'%4$%$
&>7%"##%(
Run
-!%$%$!$#%6!$!$
6$%
Stop
,!#%$%$$"$$K(=%!%=
$&%&$0I$'$ =%$!#$!+%: 
$$%%$%&%%%6!$4%%$&>
&&#$%'#%%0! 
I%$K%!
Menu
<%$
Wipe Configuration (Wipe Config)
%$!#$6!K%%+#$%
&%#$&%+$$##$%%6!
Note – Any opons set during commissioning will be lost and need to be re-entered
Restart
-!%


Troubleshooting
-%$!A$#'%&$%%&$
;$6<$$$#'&;$$$!$&=
$
Problem Probable Cause Soluons
A#9
9&'$%

A#
$$&!&
1$
:
%'@7+)%E
#$$
%'11
-:=

:'$%9
$9
!
I%$$$
I%$&$
&$
I%$##
I%$
:
I
I
$
-+@$
-I
-:=

1E9

&'
$+
N
#
%'!
1E9


I$ -I=$
:
'+
!
"*(
A

$$
%'#$$
#$%!$=
$
#$%G#$=
:$
'%#
+3#$!

$
!
$!
%'#$$
<%#
$$#%=$$
#%$
#, $ %'#$$


!+

%'$++'
$$%'$

$&!
$
0+3#, $
!+

%'#$$
%'6$
$
$&!
$

#$%D
$
-#"<
&+$&
!$+(
$#%
$!
#$%!$

-:
Fuse Listing
19),;$'&#
19,$+
19,$+
179,$+
1)9,$+
1*9,$+
Inputs (left to right) – Con1
9#,"$&##+(
9#"'(
92$%"'(
790+3#"$&+%$%+(
)9
Pressure Sensor Inputs (left to right)
"8(9
7"$%(9
7

BMS Output
9A
$9=A0=A
#-!4*,)
Pump Valve Control Outputs (left to right)
9'6$
9'$
9'$$
79
)

Specifications
Control Panel
$$ 74H4
 @7)2E
#! .#"(
0! 7$
!"<A*)H( *)
<$! 
Switched Outputs (pump solenoid control)
 @7+)%E"4++(
 ,"'*,(
*