4B Watchdog Super Elite Configuration guide

www.go4b.com/usa
Watchdog™Super Elite
BUCKET ELEVATOR & BELT CONVEYOR
HAZARD MONITORING SYSTEM
SENSOR WIRING DIAGRAMS
Part No.’s - WDC4V4C, WDC4V46C
CUS
®
Operation Manual Supplement

Exposed moving parts
will cause severe injury
or death.
Lockout power before
removing cover or
inspection door.
DANGERDANGER
Rotating parts can crush,
cut and entangle.
Do NOT operate with
guard removed.
Lockout power before
removing guard or
servicing.
WARNING

CUSTOMER SAFETY RESPONSIBILITIES Page 4 - 5
ELECTRICAL CONNECTION Page 6 - 7
PRE-SET PROFILES Page 8
BUCKET ELEVATOR LEG WIRING DIAGRAMS
- Typical Sensor Placement for Bucket Elevators Page 9
1. WDC3 to WDC4 Sensor Wiring Diagram Page 10
2. Sensor Wiring Diagram Prole with Touchswitches Page 11
3. Sensor Wiring Diagram Prole with Rub Blocks Page 12
4. Sensor Wiring Diagram Prole with Motion Alignment Sensors Page 13
5. Sensor Wiring Diagram Prole with Knee or Idler Pulleys Page 14
6. Sensor Wiring Diagram with Ambient Sensor Page 15
7. Sensor Wiring Diagram with Touchswitches and Plug Switch Page 16
8. Sensor Wiring Diagram with Rub Blocks and Plug Switch Page 17
9. Sensor Wiring Diagram with Motion Alignment Sensors and Plug Switch Page 18
10. Sensor Wiring Diagram with Motion Alignments Sensors,
Plug Switch and Head Pulley Sensors Page 19
11. Sensor Wiring Diagram with Touchswitches and Differential Speed Page 20
11A. Sensor Wiring Diagram Prole With Rub Blocks and Differential Speed Page 21
12. Sensor Wiring Diagram with Touchswitches, Differential
Speed and Plug Switch Page 22
ENCLOSED BELT CONVEYOR WIRING DIAGRAMS
- Typical Sensor Placement for Enclosed Belt Conveyors Page 23
13. Sensor Wiring Diagram with 6 Rub Blocks, 4 Bearing
Temperature Sensors and 2 Lug Style Tail Pulley Alignment Sensors Page 24
14. Sensor Wiring Diagram with Touchswitches, 4 Bearing
Temperature Sensors and 2 Lug Style Tail Pulley Alignment Sensors Page 25
DRAG CHAIN CONVEYOR WIRING DIAGRAMS
- Typical Sensor Placement for Drag Chain Conveyors Page 27
15. Sensor Wiring Diagram for Slack Chain Detection with Plug Switch Page 28
16. Sensor Wiring Diagram for Slack Chain Detection without Plug Switch Page 29
PRODUCT WARRANTY Page 32
TABLE OF CONTENTS

PAGE 4
Dear 4B Customer:
Congratulations on your purchase. 4B appreciates your business and is pleased you
have chosen our products to meet your needs.
Please read in its entirety and understand the literature accompanying the product before
you place the product into service. Please read the safety precautions carefully before
operating the product. With each product you purchase from 4B, there are some basic
but important safety considerations you must follow to be sure your purchase is permitted
to perform its design function and operate properly and safely, giving you many years
of reliable service. Please read and understand the Customer Safety Responsibilities
listed below. Failure to follow this safety directive and the Operation Manuals and other
material furnished or referenced, may result in serious injury or death.
SAFETY NOTICE TO OUR CUSTOMERS
A. In order to maximize efciency and safety, selecting the right equipment for each
operation is vital. The proper installation of the equipment, and regular maintenance
and inspection is equally important in continuing the proper operation and safety
of the product. The proper installation and maintenance of all our products is the
responsibility of the user unless you have asked 4B to perform these tasks.
B. All installation and wiring must be in accordance with Local and National Electrical
Codes and other standards applicable to your industry. (Please see the article
“Hazard Monitoring Equipment Selection, Installation and Maintenance” at www.
go4b.com.) The installation of the wiring should be undertaken by an experienced
and qualied professional electrician. Failure to correctly wire any product and/or
machinery can result in the product or machine failing to operate as intended, and can
defeat its design function.
C. Periodic inspection by a qualied person will help assure your 4B product is
performing properly. 4B recommends a documented inspection at least annually and
more frequently under high use conditions.
D. Please see the last page of this manual for all warranty information regarding this
product.
CUSTOMER SAFETY RESPONSIBILITIES
1. READ ALL LITERATURE PROVIDED WITH YOUR PRODUCT
Please read all user, instruction and safety manuals to ensure that you understand your
product operation and are able to safely and effectively use this product.
2. YOU BEST UNDERSTAND YOUR NEEDS
Every customer and operation is unique, and only you best know the specic needs
and capabilities of your operation. Please call the 24-hour hotline at 309-698-5611 for
assistance with any questions about the performance of products purchased from 4B.
4B is happy to discuss product performance with you at any time.

PAGE 5
3. SELECT A QUALIFIED AND COMPETENT INSTALLER
Correct installation of the product is important for safety and performance. If you have
not asked 4B to perform the installation of the unit on your behalf, it is critical for the
safety of your operation and those who may perform work on your operation that you
select a qualied and competent electrical installer to undertake the installation. The
product must be installed properly to perform its designed functions. The installer should
be qualied, trained, and competent to perform the installation in accordance with Local
and National Electrical Codes, all relevant OSHA Regulations, as well as any of your
own standards and preventive maintenance requirements, and other product installation
information supplied with the product. You should be prepared to provide the installer
with all necessary installation information to assist in the installation.
4. ESTABLISH AND FOLLOW A REGULAR MAINTENANCE AND INSPECTION
SCHEDULE FOR YOUR 4B PRODUCTS
You should develop a proper maintenance and inspection program to conrm that your
system is in good working order at all times. You will be in the best position to determine
the appropriate frequency for inspection. Many different factors known to the user will
assist you in deciding the frequency of inspection. These factors may include but are not
limited to weather conditions; construction work at the facility; hours of operation; animal
or insect infestation; and the real-world experience of knowing how your employees
perform their jobs. The personnel or person you select to install, operate, maintain,
inspect or perform any work whatsoever, should be trained and qualied to perform these
important functions. Complete and accurate records of the maintenance and inspection
process should be created and retained by you at all times.
5. RETAIN AND REFER TO THE OPERATION MANUAL FOR 4B’S SUGGESTED
MAINTENANCE AND INSPECTION RECOMMENDATIONS
As all operations are different, please understand that your specic operation may require
additional adjustments in the maintenance and inspection process essential to permit
the monitoring device to perform its intended function. Retain the Operation Manual
and other important maintenance and service documents provided by 4B and have
them readily available for people servicing your 4B equipment. Should you have any
questions, please call the free 24-hour hotline number (309-698-5611).
6. SERVICE REQUEST
If you have questions or comments about the operation of your unit or require the unit to
be serviced please contact the 4B location who supplied the product or send your request
via fax [phone]) or call us via our 24-hour hotline number in the USA (309-698-
5611). Please have available product part numbers, serial numbers, and approximate
date of installation.