4B Watchdog Super Elite Configuration guide

www.go4b.com/usa
Watchdog™Super Elite
BUCKET ELEVATOR & BELT CONVEYOR
HAZARD MONITORING SYSTEM
SENSOR WIRING DIAGRAMS
Part No.’s - WDC4V4C, WDC4V46C
CUS
®
Operation Manual Supplement

Exposed moving parts
will cause severe injury
or death.
Lockout power before
removing cover or
inspection door.
DANGERDANGER
Rotating parts can crush,
cut and entangle.
Do NOT operate with
guard removed.
Lockout power before
removing guard or
servicing.
WARNING

CUSTOMER SAFETY RESPONSIBILITIES Page 4 - 5
ELECTRICAL CONNECTION Page 6 - 7
PRE-SET PROFILES Page 8
BUCKET ELEVATOR LEG WIRING DIAGRAMS
- Typical Sensor Placement for Bucket Elevators Page 9
1. WDC3 to WDC4 Sensor Wiring Diagram Page 10
2. Sensor Wiring Diagram Prole with Touchswitches Page 11
3. Sensor Wiring Diagram Prole with Rub Blocks Page 12
4. Sensor Wiring Diagram Prole with Motion Alignment Sensors Page 13
5. Sensor Wiring Diagram Prole with Knee or Idler Pulleys Page 14
6. Sensor Wiring Diagram with Ambient Sensor Page 15
7. Sensor Wiring Diagram with Touchswitches and Plug Switch Page 16
8. Sensor Wiring Diagram with Rub Blocks and Plug Switch Page 17
9. Sensor Wiring Diagram with Motion Alignment Sensors and Plug Switch Page 18
10. Sensor Wiring Diagram with Motion Alignments Sensors,
Plug Switch and Head Pulley Sensors Page 19
11. Sensor Wiring Diagram with Touchswitches and Differential Speed Page 20
11A. Sensor Wiring Diagram Prole With Rub Blocks and Differential Speed Page 21
12. Sensor Wiring Diagram with Touchswitches, Differential
Speed and Plug Switch Page 22
ENCLOSED BELT CONVEYOR WIRING DIAGRAMS
- Typical Sensor Placement for Enclosed Belt Conveyors Page 23
13. Sensor Wiring Diagram with 6 Rub Blocks, 4 Bearing
Temperature Sensors and 2 Lug Style Tail Pulley Alignment Sensors Page 24
14. Sensor Wiring Diagram with Touchswitches, 4 Bearing
Temperature Sensors and 2 Lug Style Tail Pulley Alignment Sensors Page 25
DRAG CHAIN CONVEYOR WIRING DIAGRAMS
- Typical Sensor Placement for Drag Chain Conveyors Page 27
15. Sensor Wiring Diagram for Slack Chain Detection with Plug Switch Page 28
16. Sensor Wiring Diagram for Slack Chain Detection without Plug Switch Page 29
PRODUCT WARRANTY Page 32
TABLE OF CONTENTS

PAGE 4
Dear 4B Customer:
Congratulations on your purchase. 4B appreciates your business and is pleased you
have chosen our products to meet your needs.
Please read in its entirety and understand the literature accompanying the product before
you place the product into service. Please read the safety precautions carefully before
operating the product. With each product you purchase from 4B, there are some basic
but important safety considerations you must follow to be sure your purchase is permitted
to perform its design function and operate properly and safely, giving you many years
of reliable service. Please read and understand the Customer Safety Responsibilities
listed below. Failure to follow this safety directive and the Operation Manuals and other
material furnished or referenced, may result in serious injury or death.
SAFETY NOTICE TO OUR CUSTOMERS
A. In order to maximize efciency and safety, selecting the right equipment for each
operation is vital. The proper installation of the equipment, and regular maintenance
and inspection is equally important in continuing the proper operation and safety
of the product. The proper installation and maintenance of all our products is the
responsibility of the user unless you have asked 4B to perform these tasks.
B. All installation and wiring must be in accordance with Local and National Electrical
Codes and other standards applicable to your industry. (Please see the article
“Hazard Monitoring Equipment Selection, Installation and Maintenance” at www.
go4b.com.) The installation of the wiring should be undertaken by an experienced
and qualied professional electrician. Failure to correctly wire any product and/or
machinery can result in the product or machine failing to operate as intended, and can
defeat its design function.
C. Periodic inspection by a qualied person will help assure your 4B product is
performing properly. 4B recommends a documented inspection at least annually and
more frequently under high use conditions.
D. Please see the last page of this manual for all warranty information regarding this
product.
CUSTOMER SAFETY RESPONSIBILITIES
1. READ ALL LITERATURE PROVIDED WITH YOUR PRODUCT
Please read all user, instruction and safety manuals to ensure that you understand your
product operation and are able to safely and effectively use this product.
2. YOU BEST UNDERSTAND YOUR NEEDS
Every customer and operation is unique, and only you best know the specic needs
and capabilities of your operation. Please call the 24-hour hotline at 309-698-5611 for
assistance with any questions about the performance of products purchased from 4B.
4B is happy to discuss product performance with you at any time.

PAGE 5
3. SELECT A QUALIFIED AND COMPETENT INSTALLER
Correct installation of the product is important for safety and performance. If you have
not asked 4B to perform the installation of the unit on your behalf, it is critical for the
safety of your operation and those who may perform work on your operation that you
select a qualied and competent electrical installer to undertake the installation. The
product must be installed properly to perform its designed functions. The installer should
be qualied, trained, and competent to perform the installation in accordance with Local
and National Electrical Codes, all relevant OSHA Regulations, as well as any of your
own standards and preventive maintenance requirements, and other product installation
information supplied with the product. You should be prepared to provide the installer
with all necessary installation information to assist in the installation.
4. ESTABLISH AND FOLLOW A REGULAR MAINTENANCE AND INSPECTION
SCHEDULE FOR YOUR 4B PRODUCTS
You should develop a proper maintenance and inspection program to conrm that your
system is in good working order at all times. You will be in the best position to determine
the appropriate frequency for inspection. Many different factors known to the user will
assist you in deciding the frequency of inspection. These factors may include but are not
limited to weather conditions; construction work at the facility; hours of operation; animal
or insect infestation; and the real-world experience of knowing how your employees
perform their jobs. The personnel or person you select to install, operate, maintain,
inspect or perform any work whatsoever, should be trained and qualied to perform these
important functions. Complete and accurate records of the maintenance and inspection
process should be created and retained by you at all times.
5. RETAIN AND REFER TO THE OPERATION MANUAL FOR 4B’S SUGGESTED
MAINTENANCE AND INSPECTION RECOMMENDATIONS
As all operations are different, please understand that your specic operation may require
additional adjustments in the maintenance and inspection process essential to permit
the monitoring device to perform its intended function. Retain the Operation Manual
and other important maintenance and service documents provided by 4B and have
them readily available for people servicing your 4B equipment. Should you have any
questions, please call the free 24-hour hotline number (309-698-5611).
6. SERVICE REQUEST
If you have questions or comments about the operation of your unit or require the unit to
be serviced please contact the 4B location who supplied the product or send your request
via fax [phone]) or call us via our 24-hour hotline number in the USA (309-698-
5611). Please have available product part numbers, serial numbers, and approximate
date of installation.

PAGE 6
ELECTRICAL CONNECTION
All wiring must be in accordance with local and national electrical codes and should be undertaken by
an experienced and qualied electrician.
Always use dust/liquid tight exible metal conduit with approved ttings to protect the sensor cables.
Use rigid metal conduit to protect the cables from the sensors to the control unit. Conduit systems can
channel water due to ingress and condensation directly to sensors and sensor connections which over
time will adversely affect the performance of the system. As such, the installation of low point conduit
drains is recommended for all sensors.
All electrical connections are made via 3 sets of terminals provided as shown in image 1.
FUSE RATINGS -
In order to maintain the product certication, all fuses MUST be replaced with equivalent fuses at the
same rating. Failure to do so will invalidate the certication and any warranties which may exist.
Model WDC4V4C -
• F1, F2, F3, F5 200 mA maximum.
• F1 to F3 are used to limit the current available to the sensor inputs.
• F5 is used to limit the current available to the internal electronics.
• F6 is not used.
Model WDC4V46C -
• F1 to F3 2 amp maximum, used to limit the current available to the sensor inputs.
• F5 200 mA, used to limit the current available to the internal electronics.
• F6 2 amp maximum, used to protect the AC power supply.
NOTE
Recommended cable type is Belden 5508FE with 10 conductors each 22 AWG, shielded. Overall
outer diameter is 0.23 inches. Belden 5508FE wire colors are used in all of the sensor wiring
diagrams
NOTE
To calibrate speed and utilize the Watchdog’s built-in alarm and shut-down capabilities, a motor
interlock (run) signal is required. For typical motor interlock wiring examples, review the wiring
diagrams for terminals 6 & 7 in the WDC4 manual (section 9).

PAGE 7
WARNING
The unit should ONLY be powered with either a main supply (WDC4V46C model) OR a 24 VDC
(WDC4V4C and WDC4V46C models) NOT BOTH.
FIELD WIRING
CONNECTIONS
44 - 0 VDC
43 - Speed Sensor
42 - Pulley Sensor
41 - Plug Sensor
40 - Head Rub - Right
39 - Head Rub - Left
38 - Head Align - Right
37 - Head Align - Left
36 - 24 VDC (Fuse F1)
35 - 0 VDC
34 - Tail Rub - Right
33 - Tail Rub - Left
32 - Tail Align - Right
31 - Tail Align - Left
30 - 24 VDC (Fuse F2)
29 - 0 VDC
28 - Bearing Sensor 6
27 - Bearing Sensor 5
26 - Bearing Sensor 4
25 - Bearing Sensor 3
24 - Bearing Sensor 2
23 - Bearing Sensor 1
22 - Ambient Sensor 2
21 - Ambient Sensor 1
20 - 24 VDC (Fuse F3)
POWER & RELAY CONNECTIONS
06 - Motor Starter Interlock (-)
07 - Motor Starter Interlock (+)
08 - Alarm Relay Normally Open
09 - Alarm Relay Normally Closed
10 - Alarm Relay Common
11 - Stop Relay Normally Open
12 - Stop Relay Normally Closed
13 - Stop Relay Common
14 - 120 to 240 VAC Connection
15 - VAC Neutral Connection
16 - Ground or 0 Volt Connection
17 - 24 VDC Connection (+)
18 - 24 VDC Connection (-)
Image 1 -
Inside View - Bottom Board
WDC4 Wiring Connections

PAGE 8
Back OK Image 2
Prole - Select New Prole
Leg (TS) / 1SP, 4BS, 4TS
Leg (RB) / 1SP, 4BS, 4RB
Leg (WDA) 4MA, 4BS
Leg (TS) / 1SP, 6BS, 6TS
SELECT NEW PROFILE -
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE
To help make the set up process easier for bucket elevator legs, four pre-set program proles are
available to choose from (Image 2). All four proles are highlighted in RED at the top of each wiring
diagram (xxxxx). Refer to section 14 of the WDC4 Watchdog Super Elite product manual for more
information regarding sensor settings.
NOTE
All pre-set program proles default to the factory settings. To modify settings from the factory
defaults, go to the EDIT SELECTED PROFILE menu.
1. LEG (TS) / 1 SP, 4BS, 4TS
• 1 Speed Sensor
• 4 Bearing Temperature Sensors
• 4 Touchswitch Sensors (Alignment)
2. LEG (RB) / 1SP, 4BS, 4RB
• 1 Speed Sensor
• 4 Bearing Temperature Sensors
• 4 Rub Block Sensors (Alignment)
3. LEG (WDA) 4MA, 4BS
• 4 Motion Alignment Sensors
• 4 Bearing Temperature Sensors
4. LEG (TS) / 1SP, 6BS, 6TS
• 1 Speed Sensor
• 6 Bearing Temperature Sensors
• 6 Touchswitch Sensors (Alignment)
PRE-SET PROFILES

PAGE 9
1
2
2
3
3
4
SPEED MONITORING
Qty 1 - One sensor located on either
side of the tail or boot shaft.
BEARING TEMPERATURE
Qty. 4 - One sensor for the bearings
at each end of the drive and tail or
head and boot shafts.
BELT MISALIGNMENT
Qty. 4 - Sensors work in pairs, one
for each side of the belt on the drive
and tail or head and boot sections.
PLUG INDICATION
Qty. 1 - One sensor located near the
top of the drive section or spouting
by the discharge.
1
2
3
4
TYPICAL SENSOR PLACEMENT
FOR BUCKET ELEVATORS

PAGE 10
1. WDC3 (RETIRED MODEL) TO WDC4 SENSOR WIRING DIAGRAM
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (WDA) 4MA, 4BS
Alignment
Top (Head)
Right
Sensor
Left
Sensor
Alignment
Bottom (Tail)
Right
Sensor
Left
Sensor
WDC3 WDC4 WDC4 Terminal
1 44 0 VDC
---- 43 Speed Sensor
---- 42 Pulley Sensor
---- 41 Plug Sensor
---- 40 Head Rub - Right (T#12)
---- 39 Head Rub - Left (T#11)
3A 38 Head Align - Right
2A 37 Head Align - Left
5 (1) 36 +24 VDC (F1)
WDC3 WDC4 WDC4 Terminal
1 35 0 VDC
---- 34 Tail Rub - Right (T#10)
---- 33 Tail Rub - Left (T#9)
3B 32 Tail Align - Right
2B 31 Tail Align - Left
5 (1) 30 +24 VDC (F2)
WDC3 WDC4 WDC4 Terminal
---- 29 0 VDC
---- 28 Bearing Temp Sensor (T#6)
---- 27 Bearing Temp Sensor (T#5)
4D 26 Bearing Temp Sensor (T#4)
4C 25 Bearing Temp Sensor (T#3)
4B 24 Bearing Temp Sensor (T#2)
4A 23 Bearing Temp Sensor (T#1)
---- 22 Ambient Sensor 2 (T#8)
---- 21 Ambient Sensor 1 (T#7)
---- 20 +24 VDC (F3)
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
NOTE
This wiring diagram is for end users upgrading their WDC3 Watchdog to the WDC4 Watchdog Super
Elite. This basic diagram provides a quick terminal reference between the two models.

2. SENSOR WIRING DIAGRAM PROFILE WITH TOUCHSWITCHES -
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (TS)/ 1SP, 4BS, 4TS
PAGE 11
XNo Connection
Insulate and Do
NOT Connect
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 V (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24V (F2)
White
Blue
Brown
Black
White
Speed
(P800)
Alignment
Top (Head)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Alignment
Bottom (Tail)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
* For M800 Replace Black with Pink Wire in Diagram

PAGE 12
3. SENSOR WIRING DIAGRAM PROFILE WITH RUB BLOCKS -
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (RB)/ 1SP, 4BS, 4RB
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 V (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24V (F2)
White
Blue
Brown
Black
White
Speed
(P800)
Alignment
Top (Head)
Brown
Black
Brown
Blue
Black
Brown
Alignment
Bottom (Tail)
Brown
Black
Brown
Blue
Black
Brown
RIGHTLEFTRIGHTLEFT
Red
Red
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
* For M800 Replace Black with Pink Wire in Diagram

PAGE 13
4. SENSOR WIRING DIAGRAM PROFILE WITH MOTION ALIGNMENT SENSORS -
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (WDA) 4MA, 4BS
Alignment
Top (Head)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Alignment
Bottom (Tail)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 VDC (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24 VDC (F2)
RIGHTLEFT
RIGHTLEFT
Red
Black
Brown
Blue
Red
Brown
Black
Blue
X
X
X
X
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
XNo Connection
Insulate and Do
NOT Connect

PAGE 14
5. SENSOR WIRING DIAGRAM PROFILE WITH KNEE OR IDLER PULLEYS -
MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (TS)/ 1SP, 6BS, 6TS
XNo Connection
Insulate and Do
NOT Connect
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 VDC (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24 VDC (F2)
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24 VDC (F3)
Black
Brown
Black
Brown
Yellow
Orange
Bearing
Bottom (Tail)
Black
Brown
Black
Brown
Yellow
Orange
Bearing
Top (Head)
Black
Brown
Black
Brown
Gray
Purple
Bearing
Knee / Idler
White
Blue
Brown
Black
White
Speed
(P800)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Alignment Bottom (Tail) Alignment Top (Head)
Alignment Knee or Idler Pulley
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
X
X
LEFT
Orange
Black
White
Red
Green
RIGHT
LEFT
RIGHT
LEFT
RIGHT
LEFT
* For M800 Replace Black with Pink Wire in Diagram

PAGE 15
6. SENSOR WIRING DIAGRAM WITH AMBIENT SENSOR -
XNo Connection
Insulate and Do
NOT Connect
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 VDC (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24 VDC (F2)
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24 VDC (F3)
White
Blue
Brown
Black
White
Speed
(P800)
Black
Brown
Ambient
Sensor
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
Alignment
Top (Head)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Alignment
Bottom (Tail)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Gray
RIGHT
LEFT
RIGHT
LEFT
* For M800 Replace Black with Pink Wire in Diagram

PAGE 16
7. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES AND PLUG SWITCH -
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 V (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24V (F2)
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
White
Blue
Brown
Black
White
Speed
(P800)
Alignment
Top (Head)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Alignment
Bottom (Tail)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
RIGHT
LEFT
RIGHT
LEFT
XNo Connection
Insulate and Do
NOT Connect
Blue
Black / Red
Black
Brown
Plug
Switch
Purple
Black / Orange X
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
* For M800 Replace Black with Pink Wire in Diagram

PAGE 17
8. SENSOR WIRING DIAGRAM WITH RUB BLOCKS AND PLUG SWITCH -
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 V (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24V (F2)
White
Blue
Brown
Black
White
Speed
(P800)
Alignment
Top (Head)
Brown
Black
Brown
Blue
Black
Brown
Alignment
Bottom (Tail)
Brown
Black
Brown
Blue
Black
Brown
RIGHTLEFTRIGHTLEFT
Red
Red
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
Blue
Black / Red
Black
Brown
Plug
Switch
Purple
Black / Orange X
* For M800 Replace Black with Pink Wire in Diagram

PAGE 18
9. SENSOR WIRING DIAGRAM WITH MOTION ALIGNMENT SENSORS AND PLUG SWITCH -
Alignment
Top (Head)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Alignment
Bottom (Tail)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 VDC (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24 VDC (F2)
RIGHTLEFT
RIGHTLEFT
Red
Black
Brown
Blue
Red
Brown
Black
Blue
X
X
X
X
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
XNo Connection
Insulate and Do
NOT Connect
Blue
Black / Red
Black
Brown
Plug
Switch
Purple
Black / Orange X

PAGE 19
10. SENSOR WIRING DIAGRAM WITH MOTION ALIGNMENT SENSORS, PLUG SWITCH AND
HEAD PULLEY SENSORS -
Alignment
Top (Head)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Alignment
Bottom (Tail)
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
Green
Black
Blue
White
Motion
Alignment
Sensor
Red
Orange
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 VDC (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24 VDC (F2)
RIGHTLEFT
RIGHTLEFT
Brown
Blue
Red
Brown
Black
Blue
X
X
X
X
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
RIGHT
LEFT
RIGHT
LEFT
Head
Pulley Gray
Blue
X
X
Orange
Black
White
Red
Green
Black
Blue
X
X
LEFT / RIGHT
Orange
Black
White
Red
Green
Red
XNo Connection
Insulate and Do
NOT Connect
Blue
Black / Red
Black
Brown
Plug
Switch
Purple
Black / Orange X

PAGE 20
Black
11. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES AND DIFFERENTIAL SPEED -
XNo Connection
Insulate and Do
NOT Connect
44 0 VDC
43 Speed Sensor
42 Pulley Sensor
41 Plug Sensor
40 Head Rub - Right (T#12)
39 Head Rub - Left (T#11)
38 Head Align - Right
37 Head Align - Left
36 +24 V (F1)
35 0 VDC
34 Tail Rub - Right (T#10)
33 Tail Rub - Left (T#9)
32 Tail Align - Right
31 Tail Align - Left
30 +24V (F2)
29 0 VDC
28 Bearing Temp Sensor (T#6)
27 Bearing Temp Sensor (T#5)
26 Bearing Temp Sensor (T#4)
25 Bearing Temp Sensor (T#3)
24 Bearing Temp Sensor (T#2)
23 Bearing Temp Sensor (T#1)
22 Ambient Sensor 2 (T#8)
21 Ambient Sensor 1 (T#7)
20 +24V (F3)
White
Blue
Brown
Black
White
Speed
(P800)
Black
Brown
Black
Brown
Black
Brown
Black
Brown
Yellow
Orange
Yellow
Orange
Bearing
Bottom (Tail)
Bearing
Top (Head)
Alignment
Top (Head)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
Alignment
Bottom (Tail)
Black
Brown
Red
Blue
X
X
RIGHT
Orange
Black
White
Red
Green
Blue
Blue
X
X
LEFT
Orange
Black
White
Red
Green
RIGHT
LEFT
RIGHT
LEFT
White
Blue
Brown
Black
Speed
(P800)
* For M800 Replace Black with Pink Wire in Diagram
* For M800 Replace Black with Pink Wire in Diagram
Black
White