4CR FY-3C User manual

Instruction Manual
9751.0003 IR 3C

Contents
1. Precautions
2. Specifications
3. Installation
4. Controls
5. Operation
6. Troubleshooting
1) Troubleshooting
2) Light Tube Replacement
7. Exploded View
8. Circuit Diagram
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2
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Page 1
1. Read this manual carefully before installing or using this equipment.
2. This equipment is designed for paint drying applications. Adjust to the correct
temperature and check minimum safe distance from the heat source when using.
Improper use may cause paint surface damage.
3. Installation and servicing must be performed by a qualified installer or service agency.
4. The system has been designed for easy installation, low operating costs and minimal
maintenance. The warranty does not cover lamp tube defects resulting from misuse or
improper operation.
5. Disconnect power source when the equipment is not in use for a long time.
6. The light tube should not be perpendicular to the ground when the equipment is in
operation. Otherwise, it will shorten the useful life of the light tube.
7. Make sure the cassette plug is tightly connected before using to prevent it from burning.
1. Precaution

Model
Input Voltage
Input Power
Curing Area
Temperature
Time Setting
Light Intensity
FY-3
220V / 1-phase / 50-60Hz
3 × 1000W
1200 × 1000mm
35°C - 100°C adjustable
0min - 99min adjustable
10% - 100%
C
2. Specifications
Page 2
1600mm 2050mm
2400mm

The shortwave infrared curing lamp is divided into 3 parts (a base, a column and a cassette).
1) Installation of the base.
a. Open the packing of the base.
b. Install the four wheels on the base respectively and tighten up the screws. Usually, the
wheels with brakes should be mounted on the rear of the base.
2) Installation of the column.
a. Open the packing of the column.
b. Put the column vertically on the top of the base, directly engage the screw holes and
tighten up using the screws.
c. Connect the support arm with the column for supporting the cassette.
d. Connect the lifter with the column to control the up and down movement of the cassette.
3) Installation of the cassette.
a. Open the packing of the cassette with care.
b. Connect cassette with support arm and tighten up with the screws.
c. Connect control wires and adjust the angle of cassette.
3. Installation
Page 3
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5
1
6
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8
91. Cassette
2. Lifter
3. Column
4. Base
5. Caster
6. Support arm
7. Distance sensor
8. Power Switch
9. Overcurrent protection switch
1. Distance Sensor
2. Support Arm
3. Cassette
4. Column
5. Lifter
6. Lifter Switch
7. Power Switch
8. Overcurrent Protection Switch
9. Base
10. Caster
Attention!
Check that plugs
are connected.
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2
3
4
5
6
7
8
9
10

4. Controls
Page 4
AUT O
Pull-up this handle
for cassette moving
up and down.
Pull-up this handle
for cassette moving
up and down.
Pull-up this handle
for cassette moving
up and down.
Pull-up this handle
for cassette moving
up and down.
Pull-up this handle
for cassette moving
up and down.
Pull-up this handle
for cassette moving
up and down.
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2
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6
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9
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12
13
7
Press “Auto” (Button 10) after switching on the power to set parameters such as time,
power, distance, routine and pulse according to different paint requirements. The lamp is
in routine mode when “Routine” (Button 9) is on and it is in pulse mode when “Pulse”
(Button 8) is on. Press “Start” (Button 13) after setting up parameters, the lamp will enter
into automatic working procedure.
1. Time display
2. Time adjustment
3. Power display
4. Power adjustment
5. Distance display
6. Distance adjustment
7. Lamp selector (each lamp can be controlled
separately)
8. Pulse
9. Routine
10. Auto
11. Nearest distance adjustment (press this button
first then press Button 6 to adjust the nearest
distance)
12. Farthest distance adjustment (press this button
first then press Button 6 to adjust the farthest
distance)
13. Start/Stop

5. Operation
Page 5
00:00
100
050
d. Press the button “Start/Stop” to start automatic curing mode. Once the automatic
mode is selected, Four related cure programs become available to the user – Program
1-4(Fig. A).
e. Protect the lamp against shocks and vibrations when the lamp is in use.
g. After this program is completed, the system is able to carry out other programs. Make
sure to turn off the system when the equipment is not in use and keep the equipment
securely in place.
Program 1
Program 2
Pulse Time (3min)
Power (70%)
Routine Time (5min)
Power (65%)
Pulse Time (3min)
Power (60%)
Routine Time (5min)
Power (55%)
step1
step2
step3
step4
Fig. A
The time and power of each step can be adjusted
during execution, but it won't change the default data.
If you want to change the default data of automatic
mode, adjust the parameters as follows before pressing
"Start":
1). Once switching on the power supply, the display
automatically defaults to Step 1 of the automatic mode.
2). Press "Routine" once, switches to Step 2; press
again, switches to Step 3; keep pressing, switches
recurrently.
3). When switch to each step, adjust the time and
power by Button 2 and 4, stay unchanged for 3 seconds
then the data will be automatically saved as default
setting for this step.
4) To initialize all data, press and hold the distance
adjustment buttons + and - at the same time.
c. Move forward or backward heat lamp to adjust to the best distance.
Distance data will be detected and displayed on the screen.
Roast lamp lamp holder and paint surface distance according to the paint
material and weather conditions to adjust the humidity of the (air humidity).
Under normal circumstances,Advised to keep distance from 35 to 45 cm.
Time to adjust
Distance adjustment
Power adjustment
1.Automatic Mode
a. Properly assemble the curing system according to the instruction (see page 3).
b. Switch on the power supply. The display will go through the start-up procedure and
automatically default to Automatic Mode. The system is ready to use when the
parameters appears on the display screen as follows:

5. Operation
Page 6
00:00
100
h. After this program is completed, the system is able to carry out other programs. Make
sure to turn off the system when the equipment is not in use.
Time Adjustment
Power Adjustment
2. Manual Mode
a. Press the button “Auto” to shut down the automatic mode.
b. Press the button to select "Routine" or "Pulse”.
c. Press the button "Start".
d. The curing distance between the cassette and paint surface should be set according to
the paint material and weather(air humidity). Usually, keeping a distance of about
35-45cm from the paint surface is recommended.
e. The curing time and power should be set according to the requirements of the paint
material. Usually, "Pulse" is set to 5 mins and "Routine" to 10 mins.
f. Press the button “Start/Stop”.
g. Turn off the equipment when the work is completed.

1. Troubleshooting
Page 7
6. Troubleshooting
PROBLEM
Light tube does not work
Light tube does not turn
off
Digital display is blank or
is incomplete
Temperature and time
cannot be adjusted
CAUSE
a. Light tube damaged
b. Lamp is not plugged in
c. Control silicon damaged
a. Control silicon damaged
a. Unplugged flat wire in
circuit board
b. Digital display damaged
a. Switch imbalance
b. Key board has exclusion
SOLUTION
a. Check light tube
b. Check the connections
c. Check control silicon
a. Check control silicon
a. Check flat wire
b. Check digital display
a. Check the installation
of switch
b. Check keyboard exclusion

2. Light Tube Replacement
(a)
(b)
(c)
(d)
(e)
(f)
a.
replacement.
b. Remove the grille of cassette.
c. Remove the plates from both ends
of the cassette.
d. Remove the fixed plates from both
ends of the cassette.
e. Loosen fixed screws and cut off
connections, the light tube can
be replaced.
f. Repeat the steps above in reverse
order to replace the light tube.
Prepare the cassette which needs
6. Troubleshooting
Page 8

7. Exploded View
NO
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NO
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NO
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NO
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NAME
Upright post
Top cover
Plastic band
Connector (left)
Bracket
Clamping bar
Cassette
Distance sensor
NAME
Plastic nut
Connecting axle
Connector (right)
Handle
Lower support arm
Upper support arm
Lifter
Lifter handle
NAME
Front caster
U-type base
Back wheel
Cover plate (lower)
Flange
Power switch
Control Silicon
Handle
NAME
Transformer
Cover plate (upper)
Circuit board
Page 9
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8. Circuit Diagram
Page 10
2 2 0 V
0 V
G 2 K 2 G 1 K 1
K 1
G 1K 2
G 2
G 1
G 2
K 1
K 2
Over-Current Protection Switch
A C 2 2 0 V
0 V
12V
0 V
12V
0 V
12V
P C B B o a r d
Control Silicon
Power Switch
Transformer
PCB for Distance
Lamps
FAN
F
PCB
AC 220V K1
K2
G1
G2
G 2 K 2G 1K 1
K 1 G 1 K2
G 2
A µ Æ
B
A
Distance Board
C
Co n trol Trans fo rm ers
Pow er Sw itch