A.J.Antunes CTX-200L Technical Document
CLUB TOASTER CTX-200L
1
P/N 1011038 06/09
McDonald’s
CLUB TOASTER
MODEL CTX-200L
Manufacturing Numbers 9210831 & 9210832
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
TABLE OF CONTENTS
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• ThecostofInstallation.
• Equipmentthathasbeendamagedduetoshipment.Purchasershould
make damage claim directly upon carrier.
• Alteration,misuse,abuse.
• Improperstorageorhandling.
• Impropermaintenance.
• FailuretofollowproperInstallationinstructions,includingelectrical
connection.
• Improperorunauthorizedrepairs.
• ScheduledMaintenanceproceduresasoutlinedinyourMRCCard.
• ConsumablessuchasGrillCovers(ReleaseSheets),gaskets,ConveyorBelt
Wraps, O-Rings, and light bulbs.
• OvertimeorHolidaycharges.
• Mileageover50miles/80km(100miles/160kmround-trip),ortraveltime
over two (2) hours.
• Freight,foreign,excise,municipalorothersalesorusetaxes.
• Consequentialdamagessuchaslossofprofit,lossoftime,thecostof
repairing or replacing other property which is damaged, or any other
incidental damage of any kind.
Owner Information .....................................................2
General......................................................................2
Service/Technical Assistance ....................................2
Warranty Information .................................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Dimensions................................................................3
Important Safety Information ....................................4
Installation...................................................................5
Unpacking..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
Operation.....................................................................7
Operating Instructions ...............................................7
Adjusting Toasting Quality .........................................7
Toasting Clubs...........................................................7
Viewing the Program Mode Settings.........................8
CT Unit Status Mode.................................................8
Purging Products from the Toaster............................9
Shutting Down the CTX-200L....................................9
Reset to Factory Defaults..........................................9
Changing the Display Language ...............................9
Maintenance..............................................................10
Daily Cleaning .........................................................10
Cleaning and Sanitizing the Belt Wraps..................11
Replacing Belt Wraps..............................................12
Troubleshooting .......................................................14
Replacement Parts ...................................................16
Wiring Diagram.........................................................19
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CLUB TOASTER CTX-200L
2P/N 1011038 06/09
McDonald’s
General
This manual is produced for the Club Toaster.
The Club Toaster is designed to toast the club portion
of buns using an inclined platen conveyor. The Club
Toaster uses contact toasting on both sides to provide
an evenly toasted product.
This manual provides the safety, installation, and
operating procedures for the Club Toaster. We recom-
mend that this manual be read prior to installing and
operating the unit.
The Club Toaster is manufactured from the finest mate-
rials available and assembled to Roundup’s strict
quality standards. This unit has been tested at the
factory to ensure dependable trouble-free operation.
OWNER INFORMATION
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Network ID Number:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have
trouble locating your local Authorized Service Agency.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does NOT extend to:
• Damagescausedinshipmentordamageasresult
of improper use.
• Installationofelectricalservice.
• Normalmaintenanceasoutlinedinthismanual.
• Malfunctionresultingfromimpropermaintenance.
• Damagecausedbyabuseorcarelesshandling.
• Damagefrommoistureintoelectricalcomponents.
• Damagefromtamperingwith,removalof,or
changing any preset control or safety device.
CLUB TOASTER CTX-200L
3
P/N 1011038 06/09
McDonald’s
SPECIFICATIONS
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• DoNOTmodifythepowersupplycordplug.Ifit
does not fit the outlet, have a proper outlet installed
by a qualified electrician.
• DoNOTuseanextensioncordwiththisappliance.
• Checkwithaqualifiedelectricianifyouareunsure
if the appliance is properly grounded.
(737 mm)
29”
(463 mm)
18-1/4”
(635 mm)
25”
(235 mm)
9.25”
Dimensions
Electrical Specifications & Plug Configuration
Model &
Mfg. No
Line
Voltage Phase Power Max Amps/
Line Freq. Plug Description and
Conguration
CTX-200L
9210831
208 V 1 3.3 kW 16 60
Pin & Sleeve 1 Phase
240 V 1 4.3 kW 18 60
CTX-200L
9210832
208 V 1 3.3 kW 16 60
NEMA L6-30P
240 V 1 4.3 kW 18 60
CLUB TOASTER CTX-200L
4P/N 1011038 06/09
McDonald’s
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Readallinstructionsbeforeusingequipment.
• Foryoursafety,theequipmentisfurnishedwith
a properly grounded cord connector. Do NOT
attempt to defeat the grounded connector.
• Installorlocatetheequipmentonlyforitsintend-
ed use as described in this manual. Do NOT use
corrosive chemicals in this equipment.
• DoNOToperatethisequipmentifithasa
damaged cord or plug, if it is not working properly,
or if it has been damaged or dropped.
• Thisequipmentshouldbeservicedbyqualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
• DoNOTcleanthisappliancewithawaterjet.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turntheunitoff,waitforthecool-downprocedure
to complete its cycle (45 minutes), and discon-
nect the power cord before performing any
service or maintenance on the unit.
NOTE: Turning off the power switch does NOT turn
off all power to the unit. When the unit is plugged
in and turned off, an LED light will flash to indicate
that the power cord is plugged in.
• Theproceduresinthischaptermayinclude
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
• Theequipmentshouldbegroundedaccordingto
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Breadmayburn.Thereforetoastersmustnotbe
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
This equipotentiality symbol shows
external functional grounding connection.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equip-
ment. Failure to observe may result in damage to
the equipment, severe bodily injury or even death.
WARNING
ELECTRICAL WARNING. Indicates information
relating to possible shock hazard. Failure to
observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor-
tant to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
WARNING
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
be completely shut down and unplugged before
any internal servicing, except when electrical
tests are required. Use extreme care during elec-
trical circuit tests. Live circuits will be exposed.
CLUB TOASTER CTX-200L
5
P/N 1011038 06/09
McDonald’s
Location
When placing the toaster into service, pay attention to
the following guidelines:
• Makesurepowerisoffandthetoasterisatroom
temperature.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
Connect the unit to the power supply. Refer to the
specification plate for the proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• DoNOTmodifythepowersupplycordplug.If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• DoNOTuseanextensioncordwiththisappliance.
• Thetoastershouldbegroundedaccordingtolocal
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or cir-
cuit breaker of the proper rating.
• Checkwithaqualifiedelectricianifyouareunsure
if the appliance is properly grounded.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
bustion.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
Unpacking
1. Remove the CTX-200L (Figure 1) and all packing
materials from the shipping carton. Then open the
accessories box and remove all its contents. It
should contain the following:
• 1BunFeeder(Figures1and2)
• 1BunBuffer(Figures1and2)
2. Remove all packing materials and protective
coverings from the unit and parts.
5. Wash the accessories in hot, soapy water, rinse
in clean water, and allow to air dry. Then wipe
these parts with a clean cloth dampened with
sanitizer and allow to air dry.
NOTE: Handle the accessories with care. If an
accessory becomes bent or damaged, it may not
attach to the unit correctly, which may affect nor-
mal operation.
NOTE: If any parts are missing or damaged, con-
tact A.J. Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 (North America only), or
630-784-1000.
INSTALLATION
Figure 1. CTX-200L Club Toaster
NOTE: The CTX-200L and the UTX-200L are
designed to sit side by side. The UTX-200L can be
placed on the right or left side of the CTX-200L by
putting the Bun Compression Knob of the UTX-200L
on the side that is NOT flush against the CTX-200L.
CLUB
Bun
Feeder
Bun
Buffer
CAUTION
NEVER unplug the power cord while the unit is
running! Use the proper shutdown procedure
before unplugging the power cord.
CLUB TOASTER CTX-200L
6P/N 1011038 06/09
McDonald’s
Assembling the Unit
Assemble the unit as shown in Figures 1 and 2.
INSTALLATION (continued)
Figure 2. Club Toaster Accessories and Placement
Bun Feeder (Can be installed
to the right or the left side
of the toaster depending on
placement of both the UT
and CT toasters)
Bun Buffer
Club Toaster
Universal Toaster
Club Toaster
Control Panel
(located on
back of unit)
Bun Compression
Knob
CLUB TOASTER CTX-200L
7
P/N 1011038 06/09
McDonald’s
Operating Instructions
Follow these steps to start the Club Toaster:
1. Turn on the Power Switch located at the back of
the unit. There will be a 20-second countdown as
the unit sets defaults.
2. The unit will start to warm up and will show the
Wait message in the display (Figure 3).
NOTE: The Control Panel and display are located
on the back of the unit.
3. When the unit reaches operating temperature, the
display will read Ready (Figure 4).
4. The unit is ready for operation.
OPERATION
NOTE: If the toasting quality needs to be adjusted,
refer to the section titled “Adjusting Toasting
Quality” in the Operation section of this manual.
MOTOR
PLTN
CT
PLTN
Wait
PRGM NEXTPREV SELECT
ADJUST
BELTS
STOP/START
Figure 3. Club Toaster Wait Display
Figure 4. Club Toaster Ready Display
Ready
MOTOR
PLTN
CT
PLTN
PRGM NEXTPREV SELECT
ADJUST
BELTS
STOP/START
Figure 5. CTX-200L Toasting Route
Club Inside
Bun Feeder
Bun Buffer
Large Black Arrows
Indicate Club
Route Through
toaster
Toasting Clubs
Follow these steps to toast clubs with the Club Toaster:
1. Make sure the unit is turned on and that the
display reads Ready.
2. Insert the club into Bun Feeder (Figure 5).
3. The club will emerge from the toaster into the Bun
Buffer.
Adjusting Toasting Quality
The toasting quality of the CTX-200L can be adjusted
to provide a lighter or more darker toasted product.
Follow these steps to adjust toasting quality.
1. At the back Control Panel, press and release the
ADJUST button (Figure 6).
2. Use the PREV and NEXT buttons to adjust the
toasting quality to lighter or darker respectively
(Figure 6).
NOTE: Pressing the PREV button decreases toast-
ing darkness. Pressing the NEXT button increases
toasting darkness.
3. Test several clubs to verify that the product is
toasting at the desired quality.
4. If the toasting quality needs further adjustment,
repeat Steps 1 through 3 as necessary.
NOTE: This setting is maintained when the unit is
powered off.
NOTE: The adjustment range is +/- 10% of cycle
time. Therefore, each adjustment represents a 1%
change toward the desired result.
NOTE: Two bars on the display indicate the adjust-
ment is in the center position.
CLUB TOASTER CTX-200L
8P/N 1011038 06/09
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OPERATION (continued)
Club Toaster Settings
The following table describes the recommended Club
Toaster operating settings.
Setting Value
Bottom Temp. (Lower
Platen)
570°F (299°C)
Top Temp (Upper Platen) 570°F (299°C)
Speed (17 seconds) 2300
NOTE: If you wish to change any of the above set-
tings, contact the factory for instructions.
Viewing the Program Mode Settings
Follow these steps to view these settings:
1. From the Ready or Wait modes, press and hold
the PRGM button for 3 seconds.
2. The following appears on the display:
Program Club
Press Select
3. If desired, use the NEXT or PREV button to scroll
through the following categories:
• Speed
• Units(F/C)(defaultsettingisF)
• TopTemp
• BottomTemp
4. When the desired category is reached, press
the SELECT button ONCE. This will cause the
selected category value to blink indicating it is in
edit mode.
NOTE: The current setting will be the FIRST setting
shown in the display.
5. Press the PREV or NEXT buttons while the value
is blinking to change adjust the setting.
Note: Do NOT change any of these settings for ANY
reason! For assistance in changing these options,
please call the factory.
6. When you are finished viewing settings, press the
PRGM button to return to the Ready screen or
wait 10 seconds until the Ready screen appears.
NOTE: The unit will exit the Program Mode after 10
seconds of inactivity.
Light Buns Dark
MOTOR
PLTN
CT
PLTN
PRGM NEXTPREV SELECT
ADJUST
BELTS
STOP/START
Figure 6. Adjusting Toasting Quality CT Unit Status Mode
This mode provides feedback on unit performance. No
adjustments can be made in this mode. Also, the dis-
play remains on the selected screen in this mode until
you switch screens or exit the Unit Status mode.
Follow these steps to view the Unit Status mode:
1. From any operation mode (Ready or Wait) press
and hold the ADJUST button for 3 seconds.
2. The following appears on the display in sequence:
• Speed-Motor-Set Pt
• Total Hours
• Controls Temp (Air temperature inside the
electrical enclosure)
• Top Temp (Actual temperature and set point
temperature)
• Bottom Temp (Actual temperature and set
point temperature)
• Smart Kitchen
Network Not Detected
CLUB TOASTER CTX-200L
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Purging Products from the Toaster
During normal operation, if it ever becomes necessary
to purge a product from the toaster, follow these steps:
1. While in Ready or Wait mode, press and hold the
NEXT button until the product have been purged
from the unit. This will speeds the unit up, forcing
the product out of the toaster.
2. Once the product is purged, release the NEXT
button and the unit will return to normal operating
speed.
NOTE: Product is always purged out of the front of
the Toaster using the NEXT button. It is NOT pos-
sible to purge product backwards through the unit.
Only the NEXT button will purge product.
Shutting down the CTX-200L
Follow these steps to shut down the toaster:
1. Turn the power off.
2. The fans continue to run and the display reads:
OK to Clean
45 minutes Remaining
3. The Cool Down mode will continue for 45 min-
utes, counted down on the display, and the unit
will shut down automatically when complete.
NOTE: If the unit requires any internal maintenance,
be sure to completely shut down the unit.
OPERATION (continued)
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed
by QUALIFIED SERVICE PERSONNEL. The unit
MUST be completely shut down and unplugged
before performing any internal service, except
when electrical tests are required. Use extreme
care during electrical circuit tests. Live circuits
will be exposed.
IMPORTANT
Do NOT unplug the power cord when the unit is
in cool down mode. Wait for the 45-minute cool
down period to complete before unplugging the
power cord.
Reset to Factory Defaults
Inadvertent changes to the settings of the CTX-200L
could affect how the unit operates. If a fault message
appears, it is recommended that you first attempt to
restore the settings to the factory defaults. This will
restore all settings and parameters to McDonald’s
corporate specifications.
NOTE: The CTX-200L should NOT be unplugged
during normal operation or during the 45-minute
cool down period.
Follow these steps to reset the Factory Defaults:
1. Turn the power off.
2. Turn the power on.
3. Listen for the unit to click three times, then imme-
diately press and hold the PREV and NEXT but-
tons until the display reads Factory Defaults
Set.
NOTE: The display will then go blank.
4. Turn the power off and then back on.
5. Wait for the 20-second countdown to complete.
NOTE: The unit will then display Muffin Wait.
6. Preheat the unit and test for proper operation.
NOTE: If after resetting the Factory Defaults the
unit continues to display a fault/error message, turn
the power off and unplug the power cord. Wait a
few seconds and then plug the power cord back in.
Then repeat steps 2 through 6. If the unit still dis-
plays a fault/error message, immediately call your
Authorized Service Agency for assistance.
Changing the Display Language
Follow these steps to change the display language
between English and French:
1. At any time during power off (but connected to
power), cool down, warm-up, or normal operation,
press the SELECT button.
2. Press the NEXT button to select the desired
language and then release the button.
3. After 3 seconds, the change is stored into
memory.
CLUB TOASTER CTX-200L
10 P/N 1011038 06/09
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Daily Cleaning
1. Turn the power off.
2. The toaster enters a cool down mode and dis-
plays OK to Clean. The fans continue to run.
This cool down mode continues for 45 minutes
and shuts the unit down automatically when com-
plete.
NOTE: You do NOT need to wait for the count down
to complete. Continue with the cleaning steps as
soon as you see OK to Clean.
3. Wearing heat-resistant gloves, remove the Bun
Feeder and Bun Buffer from the toaster (refer to
Figure 1).
4. Wipe the outside of the toaster with a clean towel
dampened with KAYQUAT II™ Sanitizer (HCS)
and allow to air dry.
MAINTENANCE
WARNING
The unit will remain hot to the touch while it is
cooling down. Personal injury and burns may
result from touching the unit before it is finished
cooling down.
NOTE: If at any time the unit displays an error
message or if it fails to operate properly, contact
the factory immediately for service.
Front
Cover
Top
Cover
Black
Belt
Wraps
Figure 8. Accessing Belt Wraps
NOTE: The Belt Wraps will continue to turn during
the cool down period. This is normal. It will be nec-
essary to stop the belts to clean them. To do so,
press the BELTS START/STOP button. Press the
BELTS START/STOP button again to resume belt
rotation (Figure 7).
Figure 7. Belts Start/Stop Button (CT Button)
Ready
MOTOR
PLTN
CT
PLTN
PRGM NEXTPREV SELECT
ADJUST
BELTS
STOP/START
5. Wash the Bun Feeder and Bun Buffer at a three-
compartment sink. Rinse with clear water and
allow to air dry.
6. Wipe the Bun Feeder and Bun Buffer with a clean
cloth dampened with KAYQUAT II™ Sanitizer
(HCS) and allow to air dry.
CLUB TOASTER CTX-200L
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P/N 1011038 06/09
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Figure 9. Cleaning the Belt Wraps
NOTE: Do NOT clean
the Belt Wraps while
they are turning.
MAINTENANCE (continued)
Cleaning and Sanitizing the Belt Wraps
1. Open the Front Cover and Top Cover (Figure 8).
Press
CT
(Figure 7) to temporarily stop the Belt
Wraps from turning.
2. Wearing heat-resistant gloves, wipe the outer
side of the upper Belt Wrap with a clean towel
dampened with McD® All-Purpose Super
Concentrate (APSC) (HCS) (Figure 9).
3. Press
CT
to rotate the Belt Wrap to expose the
uncleaned portion of the Belt Wrap. Then, press
CT
again to stop the Belt Wraps from turning.
4. Wipe the newly exposed portion of the Belt Wrap
with a clean towel dampened with McD® All-
Purpose Super Concentrate (APSC) (HCS).
5. Next, sanitize the Belt Wrap by wiping it with
a clean towel dampened with KAYQUAT II™
Sanitizer (HCS).
6. Press
CT
to rotate the Belt Wrap to expose the
uncleaned portion of the Belt Wrap. Then, press
CT
again to STOP the Belt Wraps from turning.
7. Wipe the newly exposed portion of the Belt Wrap
with a clean towel dampened with KAYQUAT II™
Sanitizer (HCS).
8. Repeat steps 2 through 7 on the Lower Belt Wrap.
NOTE: Be sure to clean and sanitize both Belt
Wraps completely. Failure to properly clean the Belt
Wraps will shorten the life of the Belt Wraps and
result in poor toaster performance.
NOTE: Replace the Belt Wraps if they show exces-
sive wear and tear. To obtain new Belt Wraps, con-
tact the factory at 1-877-392-7854 (North America
only) or 630-784-1000.
NOTE: Belt Wraps should be removed ONLY during
Belt Wrap replacement or when required in a ser-
vice situation.
CLUB TOASTER CTX-200L
12 P/N 1011038 06/09
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Push both Bottom Rollers up
and down to lock into place.
This loosens Belt Wraps.
Figure 10. Loosening Belt Wraps
Unhook end of
Belt Wrap from
Pins
Figure 11. Disconnecting Belt Wraps
MAINTENANCE (continued)
Replacing Belt Wraps
Over time, the Belt Wraps will begin to show signs of
wear. This wear appears in the form of tears or discol-
oration of the belt. The Belt Wraps should be replaced
at least once a year.
NOTE: Belt Wraps should be removed ONLY during
Belt Wrap replacement or when required in a
service situation.
REMOVING BELT WRAPS
1. Turn the power off.
2. The toaster enters a cool down mode and dis-
plays OK to Clean. The fans continue to run.
This cool down period continues for 45 minutes
and shuts the unit down automatically when com-
plete.
NOTE: You do NOT need to wait for the count down
to complete. Continue with the steps as soon as
you see OK to Clean.
3. Remove the Bun Feeder and Bun Buffer from the
toaster (refer to Figure 1):
4. Press
CT
to stop the Belt Wraps from rotating.
5. Open the Front Cover and Top Cover (Figure 8).
6. Refer to Figure 10. Push up and then drop down
both of the Front and Rear Bottom Rollers until
they lock into place. This will remove the tension
on both Belt Wraps.
7. Locate the Connecting Pin on both Belt Wraps
(rotate belts by hand if necessary). Disconnect the
ends of the Belt Wraps by sliding one end of the
Belt off the pin (Figure 11).
8. Remove both Belt Wraps and discard.
CLUB TOASTER CTX-200L
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MAINTENANCE (continued)
Lift both Bottom Rollers up and
pull down to lock into place. This
tightens Belt Wraps.
Figure 14. Restoring Belt Wrap Tension
INSTALLING BELT WRAPS
Follow this procedure to install new Belt Wraps.
NOTE: Install Belt Wraps with the studs facing the
INSIDE of the unit. Belt Wraps must be installed
so that the gap of one Belt Wrap is located in the
opposite position of the gap on the other Belt Wrap
(Figure 13).
1. Wipe both sides of the new Belt Wraps with
KAYQUAT II™ Sanitizer (HCS) and allow to air
dry.
Connecting
point should
be at this
position
Figure 12 Installing Belt Wraps
Lower Belt
Connection
Point
Upper
Belt
Connection
Point
Studs MUST face
inside of Belt Wrap
Figure 13. Proper Belt Wrap Installation
NOTE: To obtain new Belt Wraps, contact the
factory at 1-877-392-7854 (North America only) or
630-784-1000.
2. Ensure that both lower rollers are locked in the
upper position (Figure 10).
3. Install the front Belt Wrap around the top front
roller with the Connecting Pin towards the bottom
of the unit (Figure 12).
4. Thread the Belt Wrap through the toaster and pull
it around the lower front roller (Figure 12).
NOTE: Make sure the front Belt Wrap is threaded
UNDER the Support Rod. Also, make sure that the
Belt Wrap studs are facing the INSIDE (Figure 12).
5. Connect the ends of the Belt Wrap by sliding the
top end over both sides of the Connecting Pin
(Figures 12 and 13).
The Top Belt Wrap MUST
be installed under the
Support Rod.
NOTE: Refer to Figure 13 for the proper connection
point locations when installing Belt Wraps.
NOTE: The bottom Belt Wrap should be installed
by threading the Belt Wrap around the bottom rear
roller, up through the unit, and around the back top
roller. The connecting pin must face the bottom of
the unit. The connection point must match Figure
14.
6. Return the lower rollers to full tension by lifting up
and then pulling down on each roller to lock it in
place (Figure 14).
7. Close the Top Cover and Front Cover and reat-
tach the Bun Feeder and Bun Buffer.
8. Press
CT
to resume belt rotation. Place the unit
back into operation.
CLUB TOASTER CTX-200L
14 P/N 1011038 06/09
McDonald’s
Problem Possible Cause Corrective Action
No display.
No light on Power Switch.
Unit not plugged in. Plug the power cord into the appro-
priate outlet.
Hi-Limit thermostats are tripped. Reset Hi-Limit thermostats.
Circuit Breaker tripped. Reset Circuit Breaker.
Power Cord and/or plug are
damaged.
Contact your maintenance person
or Authorized Service Agency.
Inoperable Power Switch.
Belt wraps stop turning, but conveyor
chain continues to turn.
Underside of Belt and Conveyor
Chain have excessive buildup.
Clean Belt Wrap as described in
the Maintenance section of this
manual.
Product is getting stuck inside the
toaster.
Belt Wraps are dirty, worn, or need
replacement.
Inspect the Belt Wraps. Replace
or clean according to the
Maintenance section of this
manual.
Unit displays the following message:
Conveyor Motor Fault
Product is getting stuck in the
conveyor system or the conveyor
system is jammed.
Refer to the Operation and
Maintenance sections of this man-
ual for proper compression settings
and cleaning procedures.
The motor controller circuit has failed
or is inoperable.
Call your Authorized Service
Agency for service.
Unit displays the following message:
SSR Failure - System Stopped
A relay has failed, preventing proper
heater control.
The toaster cannot be operated
with his kind of failure. Contact
your Authorized Service Agency for
service.
Unit displays the following message:
Platen Fault
A heater or relay in the Platen circuit
has failed.
Contact your Authorized Service
Agency for service.
TROUBLESHOOTING
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut
down and unplugged before servicing, except when electrical tests are required. Use extreme care during
electrical circuit tests. Live circuits will be exposed.
CLUB TOASTER CTX-200L
15
P/N 1011038 06/09
McDonald’s
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
The unit displays the following mes-
sage:
Upper Sensor Fail
Lower Sensor Fail
NOTE: A thermocouple which has
become grounded will cause erratic
controller behavior
The Thermocouple in the Platen
circuit has failed.
The toaster cannot be operated
with this type of failure. Contact
your Authorized Service Agency for
service.
A control relay has a short or the
Thermocouple is not pushed into the
Platen correctly.
The toaster will open the C1
contactor, disabling the toaster.
Contact your Authorized Service
Agency for service.
The overtemp thermocouple tempera-
ture is greater than 250ºF (121ºC) but
less than 350ºF (176ºC).
There is a problem with the main
convection blower.
The toaster will shut down. Allow
the toaster to cool down and
restart. If this condition persists,
contact your Authorized Service
Agency for service.
The overtemp thermocouple tempera-
ture is greater than 350ºF or an open
thermocouple condition exists.
There is a problem with the main
convection blower.
The toaster will shut down. Allow
the toaster to cool and then restart.
If this condition persists, contact
your Authorized Service Agency for
service.
The unit is running too hot. Cooling Fan failure. The toaster will operate normally
until the compartment ambient
temperature exceeds 160ºF (71ºC).
At this point, the toaster will shut
down. Contact your Authorized
Service Agency for service.
Unit displays the following message:
WARNING! Power Fault
Unplug now!!!
Contactor and control relay failures.
Unit has detected IR current or rising
Platen temperature with the power
off.
Immediately unplug the power cord
and call your Authorized Service
Agency for service. The unit must
not be operated with this kind of
failure.
CLUB TOASTER CTX-200L
16 P/N 1011038 06/09
McDonald’s
REPLACEMENT PARTS
9
12
11
10
7
PRGM PREV
MOTOR
PLTN
PLTN
NEXT
ADJUST SELECT
CT
85
49
53
20
21
54
18
19
34
32
55
93
92
70
33
35
81
12
13
74
71
2
23
23
89
12
56
32
8
10
16
17
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit should be completely shut
down and unplugged before servicing, except when electrical tests are required. Use extreme care during
electrical circuit tests. Live circuits will be exposed.
CLUB TOASTER CTX-200L
17
P/N 1011038 06/09
McDonald’s
1
59
36
58
42
83
88
30
28
89
82
76
75
CLUB
CLUB
84
84
88
12
10
11
7
29
22
96
79
80
38
38
14
60
48
90
9
16
17
10
8
12
67
REPLACEMENT PARTS (continued)
CLUB TOASTER CTX-200L
18 P/N 1011038 06/09
McDonald’s
Item Part No. Description Qty. Item Part No. Description Qty.
1 0011957 Bun Collection Chute Assembly 1
2 0011958 RH Frame Assembly 1
3 0021386 Bearing Bracket Wldmnt-RH 2
7 0504484 Retainer, Bearing 2
8 0504493 Bracket, Tensioner 4
9 0504494 Plate, Tensioner 4
10 2150186 Bearing, Teflon 8
11 2150260 Spacer, Bearing 4
12 3100146 Nut Hex Keps #10-32 18
13 4060130 Tie Anchor Mount #10 4
14 0011959 LH Frame Assembly 1
16 0021385 Bearing Bracket Wldmnt-LH 4
17 0600141 Spring, Compression 4
18 0011961 Drive Pulley Assembly 2
19 0021377 Idler Roller Weldment 2
20 0504158 Plate, CT Main Base 1
21 0504164 Panel, Top Elect Enclosure 1
22 0800385 Rod, Cover Support 1
23 2120175 Spacer, Pulley 4
28 0504490 Bracket, Motor Mounting 1
29 3100188 Socket Head Cap Screw 4
30 4000186 Motor 1
32 0504489 Heat Sink 1
33 3080104 Screw mach. #08-32 X 3/8 Sltrshd 6
34 4050237 Relay, Solid State, Dual Pole 1
35 4050236 Contactor, 2 Pole Normally Open 1
36 0011968 Drive Tensioner Assembly 1
0504486 Tensioner, Drive Chain 1
2150179 Sprocket, 25B14 1/2” Bore 1
2150250 Bearing, Flanged 1
3000122 Ring, Retaining 1/4” 2
3030135 Pin, Tensioner 1
42 0011969 Idler Sprocket Assembly 1
43 0021384 Idler & Brg Retainer Weldment 1
0504491 Retainer, Idler & Brg 1
2150259 Pin, Bearing/Idler 1
2150258 Bearing, Idler 1
3000124 Ring, Retaining 3/8” 1
48 0011970 Electrical Panel Assembly 1
49 0021374 Rear Cover Panel Weldment 1
53 4000132 Fan, Blower 1
54 4070114 Display Board 1
55 0100255 Platen, Club Toaster 2
56 0400329 Grommet,Rubber2”Dia. 1
57 0504505 Shim, Shoulder Bolt 8
58 0600143 Spring, Extension 1
59 2150255 Chain, Drive 118 Links 1
60 2150264 Sprocket, 25B24 3/8 Bore 1
67 3250181 Bolt, Shoulder 5/16-18 X 3/4” 1
70 4010220 Switch, Rocker 25a, 250v 1
71 4030352 Thermostat, Hi-Limit 700 2
72* 4050234 Thermocouple Type “K” 2
73* 4060374 GroundLug,Copper 1
74 4060392 Terminal Block S-series 1
75 0021378 Top Cover Weldment 1
76 0021379 Front Cover Panel Weldment 1
77* 0200253 Gasket,Base163/4”Lg 2
78* 0200254 Gasket,Base9”Lg 2
79 0400348 Belt Assembly, CT Teflon Drive 2
80 0400365 Bushing, 1” Universal 2
81 0504162 Panel, Rh Outside Cover 1
82 0504163 Panel, LH Outside Cover 1
83 0504495 Cover, Latch 1
84 1001184 Label, Club 2
85 1001185 Label, CT Control 1
86 1001186 Label, Belt Replacement 1
87* 1001189 Wiring Diagram 1
88 2100247 Knob, Black Plastic 2
89 2100212 Handle, Pull, Snap-in 2
90 2120148 Spacer, Brass (Zinc Plated) 2
91* 0400138 Nut, Lock Conduit 1/2” 1
92 0400347 Strain Relief 1/2” Npt 1
93 0700482 Power Cord Assembly 1
(Mfg. No. 9210831)
0700577 Power Cord Assembly 1
(Mfg. No. 9210832)
95* 1010905 Owner’s Manual 1
96 0021388 Bun Chute Weldment 1
*Not Shown
REPLACEMENT PARTS (continued)
CLUB TOASTER CTX-200L
19
P/N 1011038 06/09
McDonald’s
WIRING DIAGRAM
1
10
12
24
13
6
6
8
9
2
3
4
4
9
#
[
]
[
1
2
11
12
4
7
2
10
11
12
13
5
11
L1 L2 G
L1 L2 L3 C1
T1 T2 T3 AB
TB1
C1
B1
A2
B2
A1
A1 A2
B1 B2
SSR1
OFF = UT
ON = CT
M1-3
DISPLAY BOARD
I/O BOARD F1
M1
J110-2]
J110-3]
J110-4]
J110-7]
J105]
[J1
[J108 (2,11) (5,14)
BTM PLATEN
TOP PLATEN
[J109-24
[J109-12
[J110-6
[J110-5
WHT
4
5
1
2
6
BLU
BRN
ORG
BLU YEL
BLK
BLK
WHT
WHT
BLU
YEL
BLK
ORG
BLK
BRN
1uf 250VAC
CAP1
RED(-)
YEL(+)
RED
BLK WHT
WHT
BLK
WHT
GRN
RED(-)
YEL(+)
WHT
BLU
BLK
BLK
A
A
B
B
RED
J109]
CONVEYOR
MOTOR
COOLING
FAN
TACH
INPUT
MODEL SELECT JUMPER
MOTOR
HI LIMIT 1
HI LIMIT 2
REAR PANEL
GND
TOP PLATEN
1600W
PLT 1
BTM PLATEN
1600W
PLT 2
650°F
HI LIMIT 2
BOT
650°F
HI LIMIT 1
TOP
SSR1
[J110-9
[J110-1
[J110-8
1
1
2
2
BOTTOM EDGE OF BOARD
SW1
MOV1
ORG
(10, 15, 18)
J5
J4
A.J. Antunes & Co.
Headquarters/Manufacturing
180 Kehoe Boulevard
Carol Stream, Illinois 60188 USA
Phone (630) 784-1000
Toll Free (800) 253-2991
Fax: (630) 784-1650
Antunes Equipment
Manufacturing (Suzhou) Ltd.,
9 Hou Ju Road, Building #24,
S&T Park, SND
Suzhou, Jiangsu, China 215011
Phone: 86-512-6841-3637
Fax: 86-512-6841-3907
www.ajantunes.com
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