A.J.Antunes McDONALD'S CTX-200 User manual

CLUB TOASTER CTX-200
1
P/N 1010905 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
CLUB TOASTER
MODEL CTX-200
Manufacturing Numbers 9210820 & 9210822
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: [phone]
TOLL FREE: 1-877-392-7854
FAX: [phone]
www.ajantunes.com
TABLE OF CONTENTS
Owner Information .....................................................2
General......................................................................2
Service/Technical Assistance ....................................2
Warranty Information .................................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Dimensions................................................................3
Important Safety Information ....................................4
Installation...................................................................5
Unpacking..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
Operation.....................................................................7
Operating Instructions ...............................................7
Adjusting Toasting Quality .........................................7
Toasting Clubs...........................................................7
Viewing the Program Mode Settings.........................8
CT Unit Status Mode.................................................8
Purging Products from the Toaster............................9
Shutting down the CTX-200 ......................................9
Maintenance..............................................................10
Daily Cleaning .........................................................10
Minimum once Yearly:
Replacing Belt Wraps..............................................12
Troubleshooting .......................................................14
Replacement Parts ...................................................16
Wiring Diagram.........................................................19
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A.J. Antunes & Co.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against Manufacturer’s defects in the material and workmanship for a period of two (2) years from date of original installation not to
exceed 30 months from the date of shipment from our factory.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent
to replace the part, plus travel expenses up to 100 miles/160 km, 2 hours round trip.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular
purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be
liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• ThecostofInstallation.
• Equipmentthathasbeendamagedduetoshipment.Purchasershould
make damage claim directly upon carrier.
• Alteration,misuse,abuse.
• Improperstorageorhandling.
• Impropermaintenance.
• FailuretofollowproperInstallationinstructions,includingelectrical
connection.
• Improperorunauthorizedrepairs.
• ScheduledMaintenanceproceduresasoutlinedinyourMRCCard.
• ThisWarrantydoesnotcoverConsumableitems.
• Waterpressureproblemsorcontaminationproblemssuchasforeignmaterial
in water lines or inside solenoid valves due to an incoming water source.
• OvertimeorHolidaycharges.
• Mileageover100miles/160kmround-trip,ortraveltimeovertwo(2)hours.
• Freight,foreign,excise,municipalorothersalesorusetaxes.
• Consequentialdamagessuchaslossofprofit,lossoftime,thecostof
repairing or replacing other property which is damaged, or any other
incidental damage of any kind.

CLUB TOASTER CTX-200
2P/N 1010905 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
General
This manual is produced for the Club Toaster.
The Club Toaster is designed to toast the club portion
of buns using an inclined platen conveyor. The Club
Toaster uses contact toasting on both sides to provide
an evenly toasted product.
This manual provides the safety, installation and oper-
ating procedures for the Club Toaster. We recommend
that this manual be read prior to installing and operat-
ing the unit.
The Club Toaster is manufactured from the finest mate-
rials available and is assembled to Roundup’s strict
quality standards. This unit has been tested at the fac-
tory to ensure dependable trouble-free operation.
OWNER INFORMATION
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have trou-
ble locating your local Authorized Service Agency.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
 • Damagescausedinshipmentordamageas
result of improper use.
 • Installationofelectricalservice.
 • Normalmaintenanceasoutlinedinthismanual.
 • Malfunctionresultingfromimpropermaintenance.
 • Damagecausedbyabuseorcarelesshandling.
 • Damagefrommoistureintoelectrical
components
 • Damagefromtamperingwith,removalof,or
changing any preset control or safety device.

CLUB TOASTER CTX-200
3
P/N 1010905 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
SPECIFICATIONS
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• Donotmodifythepowersupplycordplug.Ifit
does not fit the outlet, have a proper outlet installed
by a qualified electrician.
• Donotuseanextensioncordwiththisappliance.
• Checkwithaqualifiedelectricianifyouarein
doubt as to whether the appliance is properly
grounded.
(737 mm)
29”
(463 mm)
18-1/4”
(635 mm)
25”
(235 mm)
9.25”
Dimensions
Electrical Specifications & Plug Configuration
Model &
Mfg. No
Line
Voltage
Phase Power Max Amps/
Line
Freq. Plug Description and
Conguration
CTX-200
9210820
208 V 1 3.3 kW 16 60
Pin & Sleeve 1 phase
240 V 1 4.3 kW 18 60
CTX-200
9210822
208 V 1 3.3 kW 16 60
NEMA L6-30P
240 C 1 4.3 kW 18 60

CLUB TOASTER CTX-200
4P/N 1010905 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
 • Readallinstructionsbeforeusingequipment.
 • Foryoursafety,theequipmentisfurnishedwith
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
 • Installorlocatetheequipmentonlyforitsintend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
 • Donotoperatethisequipmentifithasadam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
 • Thisequipmentshouldbeservicedbyqualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
 • Donotblockorcoveranyopeningsontheunit.
 • Donotimmersecordorpluginwater.
 • Keepcordawayfromheatedsurfaces.
 • Donotallowcordtohangoveredgeoftableor
counter.
 • DoNOTcleanthisappliancewithawaterjet.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
 • Turntheunitoff,waitforthecool-downprocedure
to complete its cycle (45 minutes), and discon-
nect the power source before performing any ser-
vice or maintenance on the unit.
NOTE: Turning off the power switch does NOT
turn off all power to the unit. When the unit
is plugged in and turned off, an LED light
will flash to indicate that the power cord is
plugged in.
 • Theproceduresinthischaptermayinclude
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
 • Theequipmentshouldbegroundedaccordingto
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
 • Breadmayburn.Thereforetoastersmustnotbe
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
This equipotentiality symbol shows
external functional grounding connection.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equip-
ment. Failure to observe may result in damage to
the equipment, severe bodily injury or even death.
WARNING
ELECTRICAL WARNING. Indicates information
relating to possible shock hazard. Failure to
observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor-
tant to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
WARNING
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
be completely shut down and unplugged before
any internal servicing, except when electrical
tests are required. Use extreme care during elec-
trical circuit tests. Live circuits will be exposed.

CLUB TOASTER CTX-200
5
P/N 1010905 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Location
When placing the toaster into service, pay attention to
the following guidelines.
 • Makesurepowertotheunitisoffandthetoaster
is at room temperature.
 • Donotblockorcoveranyopeningsontheunit.
 • Donotimmersecordorpluginwater.
 • Keepcordawayfromheatedsurfaces.
 • Donotallowcordtohangoveredgeoftableor
counter.
Connect the unit to the power supply. Refer to the
specification plate for the proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• Donotmodifythepowersupplycordplug.If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Donotuseanextensioncordwiththisappliance.
• Thetoastershouldbegroundedaccordingtolocal
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or cir-
cuit breaker of the proper rating.
• Checkwithaqualifiedelectricianifyouarein
doubt as to whether the appliance is properly
grounded.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
bustion.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
Unpacking
1. Remove the CTX-200 (Figure 1) and all packing
materials from the shipping carton. Then, open
the accessories box and remove the accessories
box. It should contain the following:
  • 1BunFeeder(Figures1and2)
• 1BunBuffer(Figures1and2)
2. Remove all packing materials and protective
coverings from the unit and parts.
5. Wash the accessories in hot, soapy water, rinse
in clean water, and allow to air dry. Then wipe
these parts with a clean cloth dampened with
Sanitizer and allow to air dry.
NOTE: If any parts are missing or damaged, con-
tact A.J. Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 (North America only), or 630-784-
1000.
INSTALLATION
Figure 1. CTX-200 Club Toaster
NOTE: The CTX-200 and the UTX-200 are designed
to sit side by side. The UTX-200 can be placed on
the right or left side of the CTX-200 by putting the
Bun Compression Knob of the UTX-200 on the side
that is NOT flush against the CTX-200.
NOTE: Handle the accessories with care. If an
accessory becomes bent or damaged, it may not
attach to the unit correctly, which may affect normal
operation.
CLUB
Bun
Feeder
Bun
Buffer
CAUTION
NEVER unplug the power cord while the unit is
running! Use the proper shutdown procedure
before unplugging the power cord.