A.J.Antunes UTX-200 User manual

UNIVERSAL TOASTER UTX-200
1
P/N 1010904 Rev. 14 04/06
McDonald’s
UNIVERSAL TOASTER
MODEL UTX-200
Manufacturing Number 9210800, 9210802, & 9210810
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: [phone]
TOLL FREE: 1-877-392-7854
FAX: [phone]
www.ajantunes.com
TABLE OF CONTENTS
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connec-
tion.
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental
damage of any kind.
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Dimensions ................................................................3
Electrical Cord & Plug Configurations .......................3
Model Specifications ..................................................3
Important Safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
Operation .....................................................................7
Operating Instructions ...............................................7
Breakfast to Lunch Change-over ..............................7
Product Labels and Toasting Product .......................8
Bun Thickness Compression Control Knob Settings 9
Viewing the Program Mode Settings ...................... 10
Adjusting Toasting Quality ...................................... 10
Universal Toaster Settings .......................................11
UTX-200 Unit Status Mode .....................................11
Purging Products from the Toaster ......................... 12
Shutting down the UTX-200 ................................... 12
Rotating the Release Sheet ................................... 12
Maintenance ..............................................................13
Daily Cleaning ........................................................ 13
Troubleshooting .......................................................15
Replacement Parts ...................................................17
Wiring Diagram .........................................................35
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NOTE: Contact the factory immediately if this unit requires any maintenance outside of that described in
this manual. You may contact the factory at 1-877-392-7854 (North America only), or 630-784-1000

UNIVERSAL TOASTER UTX-200
2P/N 1010904 Rev. 14 04/06
McDonald’s
General
This manual is produced for the Universal Toaster.
The Universal Toaster is designed to toast a variety
of buns (crowns and heels), bagels, and muffins. Its
unique design allows the toaster to automatically switch
temperatures and conveyors based on the choice
of toasting zones made by the user. The Universal
Toaster uses vertical contact as well as radiant heat
toasting to provide an evenly toasted product.
This manual provides the safety, installation and oper-
ating procedures for the Universal Toaster. We recom-
mend that this manual be read prior to installing and
operating the unit.
The Universal Toaster is manufactured from the finest
materials available and is assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free opera-
tion.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
a result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
OWNER INFORMATION
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have trou-
ble locating your local Authorized Service Agency.
To locate your nearest International Authorized Service
Agency: log onto the McDonald’s web site: www.
mcdonalds.com and follow the on screen directions.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.

UNIVERSAL TOASTER UTX-200
3
P/N 1010904 Rev. 14 04/06
McDonald’s
SPECIFICATIONS
Electrical Cord & Plug Configurations
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
Letter
Code
Description Configuration
C Commercial Cord
H #430P9WM 30 Amp.
250 VAC, 4 wire,
3 phase (Mfg. No.
9210800 only)
TBD 4 blade 30 Amp
Twist Lock, NEMA
L15-30P (Mfg No.
9210802 only)
Image not available at this
time.
TBD 5 Prong, 32 Amp
IEC-309 Plug
Image not available at this
time.
Model Specifications
Model &
Mfg. No.
Volts Watts Amps Hz
UTX-200
9210800
208, 3
phase
3200 per
phase
24 per
phase
60
UTX-200
9210802
208, 3
phase
3200 per
phase
24 per
phase
60
UTX-200
9210810
Europe
400, 3
phase
3200 per
phase
45 per
phase
50
(806 mm)
(501 mm)
(654 mm)
31-3/4”
19-3/4”
25-3/4”
Dimensions
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.

UNIVERSAL TOASTER UTX-200
4P/N 1010904 Rev. 14 04/06
McDonald’s
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Do not operate unit on a combustible counter top.
• Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, wait for the cool-down procedure
to complete its cycle (45 minutes), and discon-
nect the power source before performing any ser-
vice or maintenance on the unit.
NOTE: Turning off the power switch does NOT turn
off all power to the unit. When the unit is plugged
in and turned off, an LED light will flash to indicate
that the power cord is plugged in.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
This equipotentiality symbol shows
external functional grounding connection.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equip-
ment. Failure to observe may result in damage to
the equipment, severe bodily injury or even death.
WARNING
ELECTRICAL WARNING. Indicates information
relating to possible shock hazard. Failure to
observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor-
tant to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
WARNING
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
be completely shut down and unplugged before
any internal servicing, except when electrical
tests are required. Use extreme care during elec-
trical circuit tests. Live circuits will be exposed.

UNIVERSAL TOASTER UTX-200
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P/N 1010904 Rev. 14 04/06
McDonald’s
Location
When placing the toaster into service, pay attention to
the following guidelines.
• Make sure power to the unit is off and the toaster
is at room temperature.
• It is recommended that this unit be placed on a
McDonald’s approved “Made For You” toaster
cart.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Always tighten the locking ring on the plug.
Connect the unit to the power supply. Refer to the
specification plate for the proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• The toaster should be grounded according to local
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or cir-
cuit breaker of the proper rating.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
Unpacking
1. Remove the UTX-200 (Figure 1) and all packing
materials from the shipping carton.
2. Open the accessories box and remove the con-
tents. The accessories box should contain the fol-
lowing items (see Figure 2):
• 1 Bun Buffer
• Plastic bag containing 2 Release Sheets (one
is factory installed in the unit).
3. Remove all protective coverings from the unit and
parts.
4. Wash the Bun Buffer, Bun Feeder, Crumb Tray,
and Breakfast Chute in hot, soapy water, rinse in
clean water, and allow to air dry.
5. Next, wipe the entire exterior of the unit and the
accessories listed above with a clean cloth damp-
ened with KAYQUAT II™ Sanitizer (HCS) and
allow to air dry.
NOTE: If any parts are missing or damaged, con-
tact A.J. Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 (North America only), or 630-784-
1000.
INSTALLATION
Figure 1. Universal Toaster (UTX-200)
CAUTION
1. Provide at least 1 inch (25.4 mm) clearance on
both sides of the UTX-200 (or CTX-200 if used with
the UTX-200) from any combustible wall or sur-
face. Leave front and back open.
2. Do NOT operate unit on a combustible counter
top.

UNIVERSAL TOASTER UTX-200
6P/N 1010904 Rev. 14 04/06
McDonald’s
INSTALLATION (continued)
Assembling the Unit
Assemble the unit as shown in Figures 1 and 2.
Figure 2. Universal Toaster Components
Bun Buffer
UTX-200
Unit Crumb
Tray
Breakfast
Chute
Power
Cord
Release Sheet
Retainer Bar
Platen
Release Sheet
Bun Feeder
NOTE: When installing the Release Sheet, make
sure it is not caught in the conveyor. Additional
Release Sheets can be obtained through your
Authorized Service Agency.
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
NOTE: To access the Control Panel,
open the front cover. This reveals the full
Control Panel (Inset).

UNIVERSAL TOASTER UTX-200
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P/N 1010904 Rev. 14 04/06
McDonald’s
Operating Instructions
The Universal Toaster has three operational modes:
Bagel, Muffin, and Lunch Modes.
Follow these steps to start the Universal Toaster:
1. Turn the Rocker Switch (power On/Off) to On.
The unit will click three times. This is normal.
There will be a 20 second countdown as the unit
sets defaults.
2. The unit starts up in Breakfast mode. The display
reads Muffin Wait (Figure 3) and automatically
displays the Muffin Ready message when the
unit reaches proper operating temperature for
Breakfast operations (approximately. 20 minutes)
(Figure 4).
NOTE: Each time the Power is turned on, the unit
initially starts a 20 minute Muffin Wait cycle.
OPERATION
3. To change from Muffin Mode to Bagel Mode, use
one of the MUFFIN/BAGEL selector buttons.
These buttons are located on the back of the unit
on both side housings (Figure 5). Selection can
be made from either side.
NOTE: You only need to press one MUFFIN/BAGEL
selector buttons to switch Muffin or Bagel mode.
Muffin Wait
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Muffin Ready
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 3. Muffin Wait Display
Figure 4. Breakfast Ready Display
Breakfast to Lunch Change-over
Follow these steps to change the Universal Toaster’s
operation from Breakfast mode to Lunch mode:
NOTE: During Lunch operation, the Bun Thickness
Compression Control knob should be set to 3 for
best toasting quality.
1. 15 to 30 minutes before change over time, press
the UT button which is located in the access hole
on the front cover (Figure 6).
SELECT SELECT
UT
Muffin Ready
Location of the UT
Button
Figure 6. UT Button Location.
Figure 5. MUFFIN/BAGEL Selector Buttons
MUFFIN/BAGEL
Selector Buttons (on
both sides of rear of
unit).
Power On/Off
NOTE: If the toasting quality needs to be adjusted,
refer to the section titled “Adjusting Toasting
Quality” in the Operation section of this manual.

UNIVERSAL TOASTER UTX-200
8P/N 1010904 Rev. 14 04/06
McDonald’s
3. When the unit is up to lunch operating tem-
perature, the display will read Muffin Ready
or Bagel Ready on the top line and Press UT
for Lunch on the bottom line (Figure 8).
Lunch Ready
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 9. Lunch Ready Display
4. At Lunch change-over time, press the UT button
again and the unit will switch to Lunch mode. The
display will read Lunch Ready (Figure 9). The
unit is now ready for lunch operation.
NOTE: To switch back from Lunch Mode to
Breakfast Mode, simply press the UT button and
follow the display prompts on the unit.
NOTE: The control panel can also be accessed by
opening the front cover for programming and diag-
nostic purposes ONLY.
Figure 7. Breakfast Ready/Lunch Wait Display
Muffin Ready
Lunch Wait
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
2. The unit will begin to warm up the toaster Platen
for Lunch mode. The display will read Muffin
Ready (top line) and Lunch Wait as shown in
Figure 7.
Muffin Ready
Press UT for Lunch
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 8. Breakfast Ready/Press UT for Lunch
Display
Product Labels and Toasting Product
The UTX-200 can toast Bagels, Muffins, Bun Crowns,
and Bun Heels, but not all products are inserted into the
toaster the same way.
Product Labels (Figure 12) are placed on the toaster
to illustrate where and how specific products should be
inserted for proper toasting. These labels are described
in the following table.
If the
Product
Label reads:
Then insert the product as follows:
Heel Insert Heel with the cut side facing
the Platen. Refer to the appropriate
Product Label
Crown Insert Crown with the cut side facing
the Platen. Refer to the appropriate
Product Label
Muffin Insert the Muffin into the Breakfast
Chute with the cut face UP.
Bagel Insert the Bagel into the Breakfast
Chute with the cut face UP.
Refer to Figures 10, 11, and 12 for illustrations showing
product insertion and product toasting routes.
OPERATION (continued)
NOTE: It is important to remember that the unit
has specific modes for toasting muffins or bagels.
Use the MUFFIN/BAGEL selector buttons on the
back of the unit to switch between Muffin and
Bagel mode. Muffins and Bagels should not be
toasted simultaneously.

UNIVERSAL TOASTER UTX-200
9
P/N 1010904 Rev. 14 04/06
McDonald’s
OPERATION (continued)
Figure 10. Breakfast Mode Toasting Route
(Bagels or Muffins only)
Figure 11. Lunch Mode Toasting Route
(Heels and Crowns only)
SELECT
SELECT
Crowns
Heels
Muffins or
Bagels
Figure 12. Inserting Product into UTX-200
Bun Thickness Compression Control Knob
Settings
During Lunch operation only, the UTX-200 uses a Bun
Thickness Compression Control knob for proper toast-
ing of heels and crowns (Figure 13).
For best toasting quality, the recommended Bun
Thickness Compression Control knob setting is 3.
NOTE: The Bun Thickness Compression Control
knob is not used during breakfast mode.
2 = 17/32" (13.5 mm) 9/32" (7.1 mm)
5 = 5/8" (15.9 mm) 3/8" (9.5 mm)
4 = 19/32" (15.1 mm) 11/32" (8.7 mm)
3 = 9/16" (14.3 mm) 5/16" (7.9 mm)
1 = 1/2" (12.5 mm) 1/4" (6.4 mm)
COMPRESSION
CROWN HEEL
6 = 21/32" (16.7 mm) 13/32" (10.3 mm)
7 = 11/16" (17.5 mm) 7/16" (11.1 mm)
1
32
5
4
6
7
Recommended
Bun Thickness
Compression
Control knob set-
tings (used in
Lunch mode ONLY)
Figure 13. Bun Thickness Compression Control
NOTE: The UTX-200 and the CTX-200 are designed
to sit side by side. The CTX-200 can be placed on
the right or left side of the UTX-200 by putting the
Bun Thickness Compression Control knob on the
side of the UTX-200 that is NOT flush against the
CTX-200.
This allows you to customize unit placement to
your preference by placing the Bun Thickness
Compression Control knob on either side of the
UTX-200. If used, the CTX-200 must be placed on
the opposite side of the UTX-200 Bun Thickness
Compression Control knob.

UNIVERSAL TOASTER UTX-200
10 P/N 1010904 Rev. 14 04/06
McDonald’s
OPERATION (continued)
Light Buns Dark
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 14. Adjusting Toasting Quality
Adjusting Toasting Quality
The toasting quality of the UTX-200 can be adjusted to
provide a lighter or more darkly toasted product. Follow
these steps to adjust toasting quality.
1. Open the Front Cover to access the Control Panel
(Figure 1).
2. Press and release the ADJ button (Figure 14)
3. Use the PREV and NEXT buttons to adjust the
toasting quality to lighter or darker respectively
(Figure 14).
NOTE: Pressing the PREV button decreases toast-
ing darkness. Pressing the NEXT button increases
toasting darkness. There are ten adjustment incre-
ments in each direction. Two bars will be lit when
the adjustment is in the center.
4. Test one or two buns to verify that the product is
toasting at the desired quality
5. If the toasting quality needs further adjustment,
repeat Steps 2 through 4 as necessary.
6. This setting is maintained when the unit is pow-
ered off.
7. Press the PRGM button to exit.
Viewing the Program Mode Settings
Follow these steps to view the Program Mode:
NOTE: It is recommended that these settings be left
unchanged.
1. From any operation mode (Bagel Ready, Bagel
Wait, Muffin Ready, Muffin Wait, Lunch
Ready or Lunch Wait) open the Front Cover
and press and hold the PRGM button for 3 sec-
onds.
2. The following appears on the display:
Program Muffin (or Bagel or Lunch)
Press Select
3. Press the Select button and use the NEXT or
PREV button to scroll through the following cat-
egories (Refer to the Universal Toaster Settings
section for more information on these categories):
• Speed
• Platen Mode (Default setting is Lunch Only)
• Language (Default setting is English)
• Units (F/C) (Default setting is F)
• Platen Temp
• IR Lower %
• IR Upper %
4. When the desired category is reached, press the
Select button ONCE. This will cause the value to
blink, indicating it is in Edit mode.
5. Press the PREV or NEXT button while the value
is blinking, to change the setting.
6. When you are finished viewing settings, press the
Program button or wait 10 seconds and the unit
will return to the Operation Mode (Bagel Ready,
Bagel Wait, Muffin Ready, Muffin Wait,
Lunch Ready or Lunch Wait).
NOTE: The unit will exit the Program Mode after 10
seconds of inactivity.
WARNING
Do NOT press the NEXT or PREV buttons at this
time. This may change the default settings and
affect the normal operation of the unit!

UNIVERSAL TOASTER UTX-200
11
P/N 1010904 Rev. 14 04/06
McDonald’s
OPERATION (continued)
Universal Toaster Settings
The following tables shows the recommended settings
for the UTX-200 Universal Toaster:
LUNCH
Setting Value (Mfg.
Nos 9210800 &
802)
Value (Mfg.
No. 9210810)
Bun Thickness
Compression Control
knob
3 3
Platen Temperature 570° F 570° F
IR Percent Upper 60% 60%
IR Percent Lower 0% 0%
Lunch Speed
(17 Seconds)
6480 5280
MUFFIN
Setting Value (Mfg.
Nos 9210800
& 802
Value (Mfg.
No. 9210810)
IR Percent Upper 80% 80%
IR Percent Lower 50% 50%
Muffin toasting speed
(95 seconds).
200 180
BAGEL
Setting Value (Mfg.
Nos 9210800
& 802
Value (Mfg.
No. 9210810)
IR Percent Upper 80% 80%
IR Percent Lower 50% 50%
Bagel toasting speed
(55 seconds)
340 280
NOTE: It is recommended that these settings
remain unchanged.
The Bagel and Muffin Program use the following three
settings:
• Speed
• IR Lower%
• IR Upper %
The Lunch Program uses the following four settings:
• Speed
• Platen Temp
• IR Lower %
• IR Upper %
UTX-200 Unit Status Mode
This mode provides feedback on how the unit systems
are performing. No adjustments can be made in this
mode. Also, the display will remain on the selected
screen in this mode until you switch screens or exit Unit
Status Mode.
Press the PRGM button once to exit Unit Status Mode
and return to the current operation mode screen.
Follow these steps to view the Unit Status mode.
1. From any operation mode (Bagel Ready, Bagel
Wait, Muffin Ready, Muffin Wait, Lunch
Ready or Lunch Wait), open the Front Cover
and press and hold the ADJUST button for 3 sec-
onds.
2. The following appears on the display in sequence
(use the NEXT and PREV buttons to scroll
through these items):
• Temp-Platen-Set Pt
• Total Hours
• Over Temp Sense (temperature of the air com-
ing out of the blower)
• Ambient (air temperature inside the electrical
enclosure)
• Fan Speed % of Normal
L: (Left Fan), C: (Center Fan), R: (Right Fan)
• Speed-Motor-Set-Pt
• Lower IR (The set point temperature appears on
the top line. The actual temperature appears on
the lower line)
• Upper IR (The set point temperature appears on
the top line. The actual temperature appears on
the lower line)

UNIVERSAL TOASTER UTX-200
12 P/N 1010904 Rev. 14 04/06
McDonald’s
OPERATION (continued)
Purging Products from the Toaster
During normal operation, it may become necessary to
purge a product from the toaster.
NOTE: The unit must be in a READY or WAIT mode
in order to purge products.
There are two ways to purge products from the unit:
1. FACING FRONT OF UNIT:
With the unit in a READY or WAIT mode, open
the front Cover. Press and hold the NEXT arrow
button until the product is purged from the unit.
Once the product is purged, release the NEXT
arrow button and the unit will return to normal
operating speed.
2. FACING REAR OF UNIT:
With the unit in a READY or WAIT mode, you
can also press and hold BOTH of the MUFFIN/
BAGEL buttons together to purge product from
the unit. These buttons are located at the rear of
the unit.
Once the product is purged, release both
MUFFIN/BAGEL buttons
These procedures temporarily speed up the unit to
purge products out to the front of the toaster.
NOTE: Product is always purged out of the front
of the Toaster using the NEXT arrow button or the
MUFFIN/BAGEL buttons. It is NOT possible to
purge product backwards through the unit. Only
the NEXT arrow button or the MUFFIN/BAGEL but-
tons will purge product from the unit.
Shutting down the UTX-200
Follow these steps to shut down the toaster:
1. Turn the Rocker Switch (power On/Off) to OFF.
The red light on the switch will turn off.
2. The fans will continue to run with the display read-
ing Cleaning Mode. The Cleaning Mode will
continue for 45 minutes and completely shut the
unit down automatically when complete.
NOTE: If the unit requires any internal maintenance,
be sure to completely shut down the unit.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed
by QUALIFIED SERVICE PERSONNEL. The unit
MUST be completely shut down and unplugged
before performing any internal service, except
when electrical tests are required. Use extreme
care during electrical circuit tests. Live circuits
will be exposed.
Outside Position for
Odd Numbered Days
Inside Position For
Even Numbered Days
Retainer Bar
Extention
Retainer Bar
Extention
Rotating the Release Sheet
It is important to both clean and use BOTH Sides of the
Release Sheet. This will double the life of the sheet.
The Release Sheet should be rotated from side to side
each day of operation.
The Release Sheet Retainer Bar can be used as a
means to track Release Sheet rotation. Refer to Figure
3. The Release Sheet should be installed with the
Release Sheet Retainer Bar Extension pointing to the
“OUTSIDE” (so that it’s visible) on ODD numbered days
of the month.
The Release Sheet should be rotated so that the
Release Sheet Retainer Bar Extension is pointing to the
“INSIDE” on EVEN numbered days of the month.
NOTE: During future cleaning, leave the Release
Sheet on the Release Sheet Retainer Bar as a
reminder for proper rotation.

UNIVERSAL TOASTER UTX-200
13
P/N 1010904 Rev. 14 04/06
McDonald’s
Daily Cleaning
NOTE: Do NOT wash accessories in the Power
Soak machine.
1. Turn the Rocker Switch (power On/Off) to OFF
(Figure 5). The red light on the switch will turn off.
2. The fans will continue to run with the display
reading Cleaning Mode. The Cleaning Mode
will continue for 45 minutes and completely shut
the unit down automatically when complete.
3. Using Heat Resistant Gloves, remove the following
items from the unit (refer to Figure 1):
• Bun Buffer (front of unit)
• Bun Feeder (top of unit)
• Breakfast Feeder (rear of unit)
• Release Sheet and Retainer Bar (top of unit)
• Unit Crumb Tray (rear of unit)
4. Wash the items listed above in hot, soapy water,
rinse in clean water, and allow to air dry. Then
wipe these parts with a clean cloth dampened
with Sanitizer and allow to air dry.
5. Remove the Release Sheet from the Release
Sheet Retainer Bar (Figure 1).
6. Lay the Release Sheet on a clean, flat, dry sur-
face. Spray EXCEED Glass and Multi-purpose
Cleaner (HCS) on a clean, dry towel.
7. Wipe the towel firmly across the Release Sheet
from top to bottom over its entire surface. Repeat
this procedure with a clean, dry towel dampened
with water.
8. Next, wipe the Release Sheet with a clean towel
dampened with KAYQUAT II™ Sanitizer (HCS)
solution and allow to air dry. Repeat Steps 6
through 8 on the reverse side of the Release
Sheet.
MAINTENANCE
WARNING
The unit will remain hot to the touch while it is
cooling down. Personal injury and burns may
result from touching the unit before it is finished
cooling down.
Figure 16. Back Panel Release Latches
SELECTSELECT
LOCKED UNLOCKED
Release Latches (on
BOTH sides of the rear of
the unit) are locked when
in the horizontal position.
Turn both latches to the
vertical position to open
and unlock the Back
Panel
Figure 15. Master Links
Two Master Links
with extra holes
9. Turn the two Back Panel Release Latches so they
are in the vertical position and open the Back
Panel (Figure 16).
10. Apply McD© All-Purpose Super Concentrate
(APSC) (HCS) on a non-scratch pad and clean
the metal Conveyor Belt for two complete revolu-
tions. Use the dual holes in the master links as a
reference (Figure 15).

UNIVERSAL TOASTER UTX-200
14 P/N 1010904 Rev. 14 04/06
McDonald’s
11. Rinse/wipe the Conveyor Belt with the grain
(side to side) using KAYQUAT II™ Sanitizer
(HCS) solution and allow to air dry.
NOTE: Refer to the cleaning label located on the
back of the unit.
NOTE: If the Conveyor Belt appears yellow/brown,
repeat Steps 8 and 9 until the build up is removed.
The belt should be silver/metallic when cleaned
properly. If build up does not come off, use oven
cleaner.
NOTE: If necessary, press and hold both MUFFIN/
BAGEL selector buttons on the back of the
unit (Figure 5) to advance the belt for exposing
uncleaned belt.
10. Wipe the entire exterior surface of the toaster with
a clean, dry towel, dampened with KAYQUAT II™
Sanitizer (HCS) and allow it to air dry.
NOTE: Be sure to wipe the bun drop area clean as
well!
11. Insert the Release Sheet Retainer Bar into the
top of the Release Sheet.
12. Hang the Release Sheet Retainer Bar and
Release Sheet onto the top of the unit.
NOTE: The Release Sheet must be inserted between
the Platen and the two Side Brackets of the unit
so it will not be pinched by the Platen Conveyor
(Figure 2).
13. Reassemble all accessories onto the unit accord-
ing to Figure 2.
14. Verify that the Bun Thickness Compression
Control knob is set to 3 (Figure 13).
15. Close the Back Panel and lock the Back Panel
Release Latches (Figure 16).
MAINTENANCE (continued)

UNIVERSAL TOASTER UTX-200
15
P/N 1010904 Rev. 14 04/06
McDonald’s
TROUBLESHOOTING
Problem Possible Cause Corrective Action
No Display and/or no light on the
Rocker Switch (power On/Off)
Unit not plugged in. Plug the power cord into the appro-
priate outlet.
Hi-Limit thermostat is tripped. Reset Hi-Limit.
Circuit Breaker tripped Reset Circuit Breaker.
Power Cord and/or plug are dam-
aged.
Contact your maintenance person or
Authorized Service Agency.
Inoperable Rocker Switch (power
On/Off).
Unit displays one of the following
messages:
Upper IR Heater Fault
or
Lower IR Heater Fault
Failed heater Allow about 10 minutes for the toast-
er to self adjust.
Wire disconnected in IR circuit
Control wires to the Solid State
Relay are disconnected
Adjust the toast quality setting. Refer
to the Operation section of this
manual.
The Solid State Relay has failed
Unit displays the following message:
Conveyor Motor Fault
Product is getting stuck in the con-
veyor system or the conveyor sys-
tem is jammed.
Check and clear the vertical and
horizontal conveyors for any stuck
product. Refer to the Operation and
Maintenance sections of this manual
for proper compression settings and
cleaning procedures.
The motor controller circuit has
failed or is inoperable.
Call your Authorized Service Agency
for service.
The unit displays the following mes-
sage:
SSR Failure - System Stopped
A relay has failed preventing proper
heater control
The toaster cannot be operated with
this kind of failure. Contact your
Authorized Service Agency for ser-
vice.
The unit displays the following mes-
sage:
Platen Temp Fault
A heater or relay in the Platen cir-
cuit has failed.
The conveyors will continually adjust
speed to compensate for low Platen
temperature. If the Platen cannot
maintain 525º F, the unit will signal
an error and stop operating. If this
happens, contact your Authorized
Service Agency for service.
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut
down and unplugged before servicing, except when electrical tests are required. Use extreme care during
electrical circuit tests. Live circuits will be exposed.

UNIVERSAL TOASTER UTX-200
16 P/N 1010904 Rev. 14 04/06
McDonald’s
TROUBLESHOOTING
Problem Possible Cause Corrective Action
The unit displays the following mes-
sage:
Platen Fail
NOTE: A Thermocouple which has
become grounded will cause erratic
controller behavior.
The Thermocouple in the Platen
circuit as failed.
The toaster cannot be operated in
Lunch mode with this type of failure.
Contact your Authorized Service
Agency for service.
The unit displays the following mes-
sage:
Platen SSR Fail
A control relay has a short or the
Thermocouple is not pushed into
Platen correctly.
The toaster will open the C1 contac-
tor, disabling the toaster. Contact
your Authorized Service Agency for
service.
The overtemp thermocouple tempera-
ture is greater than 250º F but less
than 350º F. The unit displays the fol-
lowing message:
Main Blower Fault
There is a problem with the main
convection blower.
Unit will operate normally but this
issue should be addressed by an
Authorized Service Agency.
The overtemp thermocouple tempera-
ture is greater than 350º F or an open
thermocouple condition exists. The
unit displays the following message:
IR Sensor Fail
There is a problem with the main
convection blower.
The toaster will shut down. Allow
the toaster to cool and the restart. If
this condition persists, contact your
Authorized Service Agency for ser-
vice.
Cooling fan speed error. The unit dis-
plays one or more the following mes-
sages:
Left Fan Fault
Ctrl Hsg Fan Fault
Right Fan Fault
Cooling fan failure. The toaster will operate normally
until the compartment ambient tem-
perature exceeds 150º. At this point
the toaster will shut down. Contact
your Authorized Service Agency for
service.
Product sticking in vertical conveyor
or product not toasted properly
Dirty Release Sheet. Clean the Release Sheet according
to the Maintenance section of this
manual.
Bun Thickness Compression
Control knob is set incorrectly.
Set the Bun Thickness Compression
Control knob is set to 3.
Product inserted incorrectly into
vertical conveyor.
Refer to the Operation section in this
manual for proper operation proce-
dures. Also refer to the product labels
on the unit.
Unit may not be in the proper oper-
ation mode.
When toasting Muffins or Bagels,
the unit must be in Breakfast Mode.
When toasting Buns, the unit must
be in Lunch Mode. Refer to the
Operation section of this manual.
The unit displays the following mes-
sage:
WARNING! Power Fault
Unplug now!!!
Contactor and control relay failures.
Unit has detected IR current or
rising Platen temperature with the
power off.
Immediately unplug the power cord
and call your Authorized Service
Agency for service. The unit must not
be operated with this kind of failure.

UNIVERSAL TOASTER UTX-200
17
P/N 1010904 Rev. 14 04/06
McDonald’s
REPLACEMENT PARTS
4
7
9
6
10
10
NOTE: TOP COVER ASSEMBLY
IS NOT SHOWN ON THIS VIEW
8
11
5
1
2
33
2
2
1 0011945 Main Assembly 1
2 1000864 Label, Caution, Hot 3
3 1000900 Label, Warning 2
4 1001176 Label, Control 1
5 1001177 Label, Control 1
6 1001178 Label, Compression LH 1
Item Part No. Description Qty.
Main Assy, Complete - PN 0011946
Item Part No. Description Qty.
7 1001179 Label, Compression, RH 1
8 1001180 Label, Heel 1
9 1001181 Label, Crown 1
10 1001182 Label, Muffin Bagel 2
11 2100253 Knob, 1/4” Shaft, Push-On 2
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut
down and unplugged before servicing, except when electrical tests are required. Use extreme care during
electrical circuit tests. Live circuits will be exposed.

UNIVERSAL TOASTER UTX-200
18 P/N 1010904 Rev. 14 04/06
McDonald’s
REPLACEMENT PARTS (continued)
UTX-200 Components
5
1
2
3
4
6
7
1 0011898 Assy., Bun Buffer 1
2 0400346 Release Sheet, Platen 5
(One pre-installed, 4 packaged)
3 0504310 Bar, Teflon Holding 1
4 0021500 Bun Feeder Weldment 1
5 0504371 Breakfast Chute 1
6 0021497 Crumb Tray Weldment 1
7 0700698 Power Cord Assy., 3 Ph 250V, 30A 1
(Mfg. No. 9210800 only)
0700708 Power Cord Assy., 4 blade 30 Amp 1
Twist Lock, NEMA L15-30P
(Mfg No. 9210802 only)
0700709 Power Cord Assy., Harmonized 1
IEC-309, 5 Prong Plug
(Mfg. No. 9210810 only)
Item Part No. Description Qty.

UNIVERSAL TOASTER UTX-200
19
P/N 1010904 Rev. 14 04/06
McDonald’s
REPLACEMENT PARTS (continued)
19
18
23
15
7
9
4
3
8
14
20
10
11
5
22
13
17
2
16
6
1
21
1 0011860 Assy., Vertical Conveyor 1
2 0011889 Assy., Panel Side Cover LH 1
3 0011890 Assy., Panel Side Cover, RH 1
4 0011897 Assy., Bracket Guide 1
5 0011938 Assy., Cover Front 1
6 0011944 Main Assy. (Wire Sets) 1
7 0504314 Retainer Bearing 1
8 0504320 Spacer 0.718 x 1.125 x 0.06” 2
9 0504321 Spacer 0.503 x 0.69 x 0.06” 1
10 0504340 Retainer Bearing 1
11 2120164 Spacer 0.503 x 0.69 x 0.359 1
12* 2140147 Lubricant, Roller - Shain 1
13 2150246 Sprocket, 25B48 3/8” Bore 1
15 2150268 Shaft, Extension 1
16 2150269 Chain, Drive 2
17 2150270 Sprocket, Double (25A48 & 25B22) 1
18 3080103 Screw, Mach #8-32 x 3/8 18
19 3080115 Screw, Mach #8-32 x 3/8 4
20 3100146 Nut, Hex “Keps” #10-32 6
21 3250172 Screw 1
22 3250175 Screw Set, 1/4-28 x 3/8 1
Hex Socket - Cone Point
23 3250178 Screw Set, 1/4-28 x 3/8 1
Hex Socket - Flat Point
* Not Shown
Item Part No. Description Qty.
Main Assy. - P/N 0011945

UNIVERSAL TOASTER UTX-200
20 P/N 1010904 Rev. 14 04/06
McDonald’s
4
17
8
14
2
16
4
16
10
7
9
6
11
3
1
13
9
14 8
15 12
5
2
10
16
6
19
20
17
18
18
REPLACEMENT PARTS (continued)
1 0011893 Assy., Cover Electrical Enclosure 1
2 0011896 Assy., Cover, Top 1
3 0011899 Assy., Bracket Elect. Comp. Mtg. 1
4 0011942 Main assy., (Horizontal Conveyor) 1
5 0021504 Hinge, Weldment 2
6 0100251 Platen, Grill 1
(Mgf. No. 9210800 & 9210902)
0100257 Platen, Grill 1
(Mfg. No. 9210810)
7* 0400362 Insulation, Platen 1
8 0504408 Bracket, Motor Mtg. 1
9 0504452 Retainer, Insulation, Grill 1
10 2120163 Spacer 0.257 x 1/2 x 1.465 4
11 3080115 Screw, Mach. #8-32 x 3/8 1
12 3080133 Screw, Mach. #8-32 x 1/4 4
13 3080164 Screw, Machine #8-32 x 1” 2
14 3100103 Screw, Mach. #10-32 x 1/4” 4
15 3100188 Socket Head Cap Screw 4
16 3250161 Screw, HX HD. 1/4-20 x 2” 4
17 4000186 Motor 1
18 4030352 Thermostat, Hi-Limit 700º F
19 4050234 Thermocouple Type “K” (open end) 1
20 4060259 Sleeve - Electrical 0.208 ID x 4” LG 1
* Not Shown
Item Part No. Description Qty.
Item Part No. Description Qty.
Main Assy, (Platen Grill, Elec. Components) - PN 0011943