A.J.Antunes VCT-250 User manual

Rapid toasteR VCt-250
1
P/N 1010837 Rev. L 03/07
McDonald’s
RAPID TOASTER
MODEL VCT-250
Manufacturing Numbers 9210606, 607, 608, 611, 613, 615, 616, 624 & 626
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CAUTION
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: [phone]
TOLL FREE: 1-877-392-7854
FAX: [phone]
www.ajantunes.com
TABLE OF CONTENTS
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights
Reserved
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connec-
tion.
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Fright, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental
damage of any kind.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Specifications .............................................................2
Model Specifications..................................................2
Electrical Cord & Plug Configurations .......................2
Dimensions................................................................3
Weights......................................................................3
Important Safety Information ....................................4
Installation...................................................................5
Unpacking..................................................................5
Assembling the Unit ..................................................5
Location .....................................................................5
Operation.....................................................................6
Operating Instructions ...............................................6
Toaster Operation......................................................7
Safety Features .........................................................8
Maintenance..............................................................10
Daily cleaning ..........................................................10
Measure the Conveyor Belt Chains for Stretch ......12
Replacing Belt Wraps .............................................13
Checking the Temperature of the Bun Landing Area14
Adjusting, Measuring and/or Replacing Roller
Tensioner Assemblies..............................................14
Troubleshooting .......................................................15
Replacement Parts ..................................................18
Wiring Diagrams.......................................................23
Service/Technical Assistance .................................24
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Testing & Certification
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Sicherheit

Rapid toasteR VCt-250
2P/N 1010837 Rev. L 03/07
McDonald’s
The Rapid Toaster is manufactured from the finest materi-
als available and is assembled to Roundup’s strict quality
standards. This unit has been tested at the factory to
ensure dependable trouble-free operation.
Warranty Information
Please read the full text of the Limited Warranty in this
manual. If the unit arrives damaged, contact the carrier
immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are not
covered under warranty.
General
This manual is produced for the Rapid Toaster.
The Rapid Toaster is designed for contact toasting of
buns. This design allows the operator to place buns on
both sides of the heated Platen at the same time. Buns
are placed into the Bun Feeder on the top of the toaster
and are toasted to a uniform golden brown. The finished
buns then emerge at the base of the toaster.
This manual provides the safety, installation and operating
procedures for the Rapid Toaster. We recommend that this
manual be read prior to installing and operating the unit.
OWNER INFORMATION
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have trou-
ble locating your local Authorized Service Agency.
To locate your nearest International Authorized Service
Agency: log onto the McDonald’s web site: www.
mcdonalds.com and follow the on screen directions.
SERVICE/TECHNICAL ASSISTANCE

Rapid toasteR VCt-250
3
P/N 1010837 Rev. L 03/07
McDonald’s
Letter
Code*
Description Configuration
H Harmonized Cord
(H)C** CEE 7/7, 16 Amp.,
250 VAC
(Assembly Only).
(H)B** Marechal Pin &
Sleeve 32 Amp.,
220-250 VAC
(Australia)
(H)I** IEC-309, 16 Amp.,
250 VAC., Pin &
Sleeve (Assembly
Only).
(H)M Marechal Pin &
Sleeve 32 Amp.,
220-250 VAC.
(New Zealand)
(H)I IEC-309
230 VAC
Non-Molded Plug
(China Only)
(H)I IEC 309-Plug, 32
Amp., 230 VAC
Three pin.
SPECIFICATIONS
Model Specifications
Electrical Cord & Plug Configurations
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
* Used in Model Designation
** Indicates that the plug comes supplied with a Harmonized Cord.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
Model Number Mfg. Number Voltage Wattage Amperage HZ Toasting Time
VCT-250HC 9210606 220-240 3058-3640 13.9-15.1 50 Approx. 10 seconds
VCT-250HI 9210608 & 615 220-240 3058-3640 13.9-15.1 50 Approx. 17 seconds
VCT-250HI (Germany) 9210616 220-240 3058-3640 13.9-15.1 50 Approx. 13 seconds
VCT-250 HC/HB/HM 9210607, 624, &
626
220-240 3058-3640 13.9-15.1 50 Approx. 17 seconds
VCT-250HI (China Only) 9210611 220-240 3058-3640 13.9-15.1 50 Approx. 17 seconds
VCT-250HI (Malaysia only) 9210613 220-240 3058-3640 13.9-15.1 50 Approx. 17 seconds
1
2
3
N
20
2
3
5
4
6
3
8
N
1
1
2
7
21
22
24
23
19
9
10
11
12
13
14
15
16
17
18

Rapid toasteR VCt-250
4P/N 1010837 Rev. L 03/07
McDonald’s
20-1/2"
23-1/2"
20-1/4" 15-3/8"
(597 mm)
(391 mm)
22-1/8"
(562 mm)
11-3/8"
(289 mm)(521 mm)
(514 mm)
1/4"
(6 mm)
Dimensions
SPECIFICATIONS (continued)
Weights
Lbs Kgs
Net 95 43.1
Shipping 105 47.6

Rapid toasteR VCt-250
5
P/N 1010837 Rev. L 03/07
McDonald’s
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equip-
ment. Failure to observe may result in damage
to the equipment and/or severe bodily injury or
death.
WARNING
ELECTRICAL WARNING. Indicates information
relating to possible shock hazard. Failure to
observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor-
tant to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
WARNING
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, disconnect the power source,
and allow unit to cool down before performing any
service or maintenance on the unit.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.