A&D HV-60KGL-WP User manual

Waterproof Digital Platform Scale
HV-60KGL-WP HV-60KGV-WP
HV-200KGL-WP HV-200KGV-WP
ADM-HVG-WP

This is a hazard alert mark.
This mark informs you about the operation of the product.
Note This manual is subject to change without notice at any time to improve the product.
No part of this manual may be photocopied, reproduced, or translated into another
language without the prior written consent of the A&D Company.
Product specifications are subject to change without any obligation on the part of the
manufacture.

Contents
1. Compliance................................................................................................ 3
1.1.1. Compliance with FCC rules ........................................................... 3
1.1.2. Classificationof protection providedby enclosures........................................ 3
2. Outline and Features ................................................................................. 4
3. Unpacking.................................................................................................. 5
3.1. Accessories and Options list.............................................................. 6
4. Caution ...................................................................................................... 7
4.1. Precautions for Installing the Scale.................................................... 7
4.2. Precautions for Operating the Scale .................................................. 7
4.3. Precautions for Storing the Scale ...................................................... 7
5. Installing the Scale..................................................................................... 8
5.1. Removing the column ........................................................................ 9
6. Names ..................................................................................................... 10
6.1. Display and Symbols ....................................................................... 12
6.2. Keys................................................................................................. 14
7. Basic Operation ....................................................................................... 16
7.1. Turning the Scale on/off and Weighing............................................ 16
7.1.1. Type V or Type L with AC Adapter .............................................. 16
7.1.2. Type L with Rechargeable batteries ............................................ 17
Tare (And Net Display)................................................................................. 18
7.1.3. Manual Tare ................................................................................ 18
7.1.4. Preset Tare.................................................................................. 18
7.2. Weighing Range for the HVG-WP series ......................................... 19
7.3. Mode Key (Changing Unit and Mode).............................................. 20
8. Counting Mode......................................................................................... 22
8.1. Storing a Unit Mass ......................................................................... 22
8.2. Counting the number of articles ....................................................... 23
9. Percentage Mode..................................................................................... 24
9.1. Storing a 100% Mass....................................................................... 24
9.2. Reading percentage ........................................................................ 25
10. Accumulation Function ........................................................................ 26
10.1. Preparation (Setting Parameters) .................................................... 27
. 27
10.2. Operation and Performance (Examples).......................................... 28
11. Upper/Lower Comparator Function ................................................................. 29
11.1. Preparation (Setting Parameters) .................................................... 30
11.2. Operation and Performance (Examples).......................................... 32
12. Full/Dribble Batch Function...................................................................... 33

Page 2 HVG-WP Series
12.1. Preparation (Setting Parameters) .................................................... 35
13. Simple Batch Function......................................................................... 37
13.1. Preparation (Setting Parameters) .................................................... 38
13.2. Operation and Performance (Examples).......................................... 39
14. Calibration (Adjusting the Scale).......................................................... 40
14.1.1. The Gravity Acceleration Table ................................................. 41
14.2. The Complete Calibration Procedure............................................... 42
14.2.1. Gravity Acceleration Correction................................................. 42
14.2.2. Preparation................................................................................ 42
14.2.3. Calibration of the Zero Point...................................................... 43
14.2.4. Span Calibration........................................................................ 43
15. The Function Table.............................................................................. 44
15.1. The Procedure for Setting Parameters ............................................ 44
15.2. Parameter List ................................................................................. 45
16. RS-232C Serial Interface..................................................................... 48
16.1. Data Format..................................................................................... 49
16.2. Stream Mode ................................................................................... 51
16.2.1. Preparation and Performance (Examples) ................................ 51
16.3. Command mode .............................................................................. 52
16.3.1. Command List ........................................................................... 52
16.3.2. Example of Setting Parameters................................................. 55
17. Options ................................................................................................ 56
17.1. Extension cable (OP-02).................................................................. 56
17.2. RS-232C/ Relay output/ Buzzer (OP-03) ......................................... 57
17.2.1. Installing the OP-03................................................................... 58
17.3. RS-422/ RS-485 / Relay output (OP-04).......................................... 59
17.3.1. Installing the OP-04................................................................... 60
17.3.2. Communication Format ............................................................. 61
17.4. Roller Conveyor (OP-13, OP-14) ..................................................... 64
18. Specification ........................................................................................ 65
19. Maintenance ........................................................................................ 67
19.1.1. Repair........................................................................................ 67
19.2. Check points Before Calling Maintenance Service ..................................... 67

HVG-WP Series Page 3
1. Compliance
1.1.1. Compliance with FCC rules
Please note that this equipment generates uses and can radiate radio frequency
energy. This equipment has been tested and has been found to comply with the limits
of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules. These
rules are designed to provide reasonable protection against interference when this
equipment is operated in a commercial environment. If this unit is operated in a
residential area it may cause some interference and under these circumstances the
user would be required to take, at his own expense, whatever measures are
necessary to eliminate the interference.
(FCC = Federal Communications Commission in the U.S.A.)
1.1.2. Classification of protection provided by enclosures
This equipment is designed to comply with the IP Code of IEC 529.
The "IP-65" code is explained as follows:
"IP" International Protection.
"6" Against ingress of solid foreign objects.
Dust-tight. No ingress of dust.
"5" Against ingress of water with harmful effects.
Protected against water jets (no powerful jets). Water projected in jets
against the enclosure from any direction shall have no harmful effects.
Compliance with European Directive
This appliance features radio interference suppression and safety of electrical
equipment designed for certain voltage in compliance with valid EC Regulation
89/366/EEC and 73/23/EEC.
Note: The displayed value may be adversely affected under extreme electromagnetic
influences.

Page 4 HVG-WP Series
2. Outline and Features
These scales are designed to comply with IP-65 of IEC 529
The HVG-WP series is a platform scale with 1/3000 resolution, and has a "triple
weighing range" function to select the weighing range.
Type L scales have an LCD (Liquid Crystal Display) and use rechargeable batteries
as power source to enable use without connecting to AC power. This type can also
use an AC adaptor.
Type V scales have a fluorescent display so the display can be read in dim light. This
type uses an AC power line as a power source.
The counting mode function calculates individual unit weight from a sample of the
items to be counted. Once this unit weight is entered, bulk quantities can be counted
and shown as a pcs display.
The scales can display the unit of percentage.
The accumulation function accumulates each weighing value and can display totals
for weight and number of items.
The comparator function compares the display value with the upper limit value (HI),
lower limit value (LO) and displays the result. The result can be output if option OP-03
is installed.
The simple batch function or full/dribble batch function can be used for batching to a
target mass value. The status of a weighing value can be output if option OP-03 or
OP-04 is installed. The outputs are zero band, preliminary and Final.
Using the optional RS-422/RS-485 serial interface and a computer, up to 16 scales
can be controlled, if this option is installed in place of the RS-232C serial interface.
The following parameters are stored in the product with no power supplied.
Unit mass of the counting mode
100% mass of the percentage mode
Total counts and total mass of the accumulation function
Upper limit value and lower limit value of the upper / lower comparator function,
Final value, preliminary value and zero band of the full / dribble batch function or
Final value, preliminary value and zero band of the simple batch function
Calibration data
Parameters of the function table (f1 ~ f16)

HVG-WP Series Page 5
3. Unpacking
Base Unit
Caution
Do not pull the load cell cable
Display Unit
Products
HV-60KGV-WP
HW-60KGV-WP
HV-60KGL-WP
HW-60KGL-WP
!
All Accessories
Refer to the accessories list at next
p
age. The combination of accessories
is according to the product.
Please confirm that AC adapter type is
correct for your local voltage and receptacle
type.
TB:300 AC Adapter
6mm allen wrench Instruction Manual
? Please conform that the Main power type or AC adapter type is correct for your
local voltage and receptacle type.
? Do not remove the rechargeable batteries from the indicator (type L).
Products
HV-60KGL-WP
HV-60KGV-WP
HV-200KGV-WP
HV-200KGL-WP

Page 6 HVG-WP Series
3.1. Accessories and Options list
Accessories for the HVG-WP series
Products Accessories
Type V HV-60KGV-WP
HV-200KGV-WP
6mm Allen wrench
Instruction manual
Warranty card
Type L HV-60KGL-WP
HV-200KGL-WP
TB: 300 AC adapter
6mm Allen wrench
Instruction manual
Warranty card
Options List
Order code or option name Accessories
OP-02 5m extension loadcell cable Tapping screw M4x10
OP-03 RS-232C interface/ Relay output/ Buzzer Connector JA:TCP0586
OP-04 RS-422/485 interface with relay output Connector TM:BLA9
AC adapter
OP-13 Roller conveyor for HV-200KGV-WP
OP-14 Roller conveyor for HV-60KGV-WP

HVG-WP Series Page 7
4. Caution
4.1. Precautions for Installing the Scale
Ground the scale, so that the user will not be subjected to an electric shock.
Do not handle the Main power cord with wet hands.
The AC plug is not water-resistant. Install it in an area where it does not get wet.
Do not install the scale where there is flammable or corrosive gas present.
Do not install the scale under water.
Do not pull, fold or arrange cables forcibly.
Consider the following conditions to get the most from your scale.
The best operation is where the temperature and relative humidity are stable, the place
to install the scale is a solid floor, there is no draft and the power source is stable.
Do not install the scale in direct sunlight.
Do not install the scale near heaters or air conditioners.
Do not install the scale near equipment which produces magnetic fields.
Do not install the scale in a place where it is apt to be charged with static electricity, or
where the relative humidity is lower than 45%RH. Plastic and isolators are apt to be
charged with static electricity.
Do not use an unstable power source.
4.2. Precautions for Operating the Scale
Periodically ensure that the weighing value is correct.
Calibrate the scale before using and after moving it to another location.
Do not place anything on the weighing pan which is heavier than the weighing capacity
Do not drop anything upon the weighing pan.
Do not use a sharp instrument such as a pencil or ball-point pen to press the keys.
Press the keys gently using only your finger.
We recommend pressing the ZERO or TARE key before each weighing to prevent
possible error.
4.3. Precautions for Storing the Scale
Do not disassemble the scale.
Do not use solvents to clean the scale.
For best cleaning of the display unit, wipe with a dry lint free cloth or a lint free cloth
which is moistened with warm water and a mild detergent.
The base unit can be cleaned with gentle water jets while brushing the base unit.
Weigh only after the unit is dry.
Do not use a powerful water jet.
Do not remove rechargeble batteries from display unit.

Page 8 HVG-WP Series
5. Installing the Scale
This procedure includes all of the steps for installing the HV-WP series and HW-WP
series. Therefore, on some products, there are some unnecessary steps.
Step 1 Connect the indicator unit to the column with
the accesory knobs and rubber washers.
Step 2 Take the base unit and column out, taking
care that the load-cell cable is not pulled.
Step 3 Put the weighing pan on the base unit.
Step 4 Insert the remainder of the load cell cable
into the column. Attach the column to the
bracket of the base unit so as not to damage
the load cell cable. Affix the column to the
bracket using two 6mm Allen screws.
Step 5 Select the place for installing the scale. Also
consider "4. Caution" on page 7.
Step 6 Adjust the level of the base unit by using the
"Bubble spirit level" and "Leveling foot".
Step 7 Ground the scale using the earth terminal.
Caution
Please confirm that the local voltage and
the receptacle type are correct for your
scale.
Step 8 Adjust the angle of the indicator unit using
the knobs on the side of indicator unit.
Step 9 Check the weighing accuracy. If the scale
needs calibration, refer to "14. Calibration".
on page 40.
Step7
Knob
Power terminals
Earth terminal
Step6
Earth
Earth
Bubble spirit level
Leveling foot
OK NG
St e p 5
Power label
Column
Load-cell cable
Step 2
Base unit
Step 3
Knob
Column Cable
Indicator
Rubber washer
Pan

HVG-WP Series Page 9
5.1. Removing the column
Caution
Remove the main power plug before removing the column (type V)
Remove the AC adapter before removing the column (Type L)
When removing the loadcell cable, do not pull the loadcell cable connector
forcibly and do not pull on the wires of the cable.
Do not bend the cable forcibly.
Avoid dust, static electricity and high humidity (or drops) because the inside
of the indicator unit is very sensitive.
Procedure
Step 1 Remove the power plug from the power outlet.
(Type V). Remove AC adapter from the
Power Jack (Type L).
Step 2 Open the rear cover of indicator unit.
Disconnect the loadcell cable connector gently
(perpendicularly, do not pull to the side).
Step 3 Remove the ferrite core and cable clamp from
the loadcell cable.
Step 4 Loosen the knobs to remove the indicator unit.
Step 5 Remove four 6mm screws from the bottom of the
column.
Step 6 Carefully remove the cable from the pole and
pole base so that the connector is not pulled
forcibly.
Step 7 Arrange the cable so that it does not touch the
weighing pan in the base unit. The untied cable
is at least 2m long. The optional extension
loadcell cable (OP-02) is 5m long.
knob
Loadcell cable
Cable clamp
Ferrite core
Wind up 2 times
Screw and O ring
Connector
Pole

Page 10 HVG-WP Series
Step 8 Removing the column from the base unit,
Step 9 Wind the cable through the ferrite core two times.
Affix the cable to the rear cover using the cable
clamp.
Step 10 Connect the cable to the connnector. Close the
rear cover.
Step 11 Confirm the accuracy of the scale.
6. Names
Loadcell cable
Cable clamp
Ferrite core
Wind up 2 times
Screw and O ring
Connector
Base Unit
Display Unit
Knob for angle adjstment
Pole
Pan (W eighing Pan)
Leveling Foot

HVG-WP Series Page 11
R e a r o f I n d i c a t o r U n i t ( V F D )
M a i n
p
o w e r
c
o r d
Cable clamp for option
Cable clamp f or load cell cable
Earth term inal
Power line terminal
Earth terminal RS-232C
DIN connector
Please Confirm
t
h a t
t
h e
l
o c a l
voltage and rec e p t a c l e
t
y p e
a
re
correct for your
s
c a l e .
Calibration sealing panel
P TR E
A
D YM +5 k g6 k g3 k g
S
T
A
B L E
N E T
Z E R O
H IO KLO
M a x 1 5 / 3 0 / 6 0 k gd=5/1 0 / 2 0 g C
A
P .
Bubble s p i r i t
l
e v e l
Leveling f o o t
OK N G
W e i g h i n g
c
o n d i t i o n
D i s p l a y
U n i t s
W e i g h i ng data
I n d i c a tor of
f u n c t i on
K e y s
K n o b
f
o r
a
n g l e
a d
j
u s t m e n t
Load cell cable
I n s i d e o f r e a r p a n e l
R e a r o f I n d i c a t o r U n i t ( L C D )
Cable clamp for adapter
Rechargeable batteries pack
Cable clamp f or option
Earth term inal RS-232C
DIN connector
Please Conf i r m
t
h a t
t
h e
l
o cal
voltage and r e c e p t a c l e
t
y p eare
co
r
r
ect fo
r
y
o u
r
s
c a l e .
Calibration sealing panel
K n o b
f
o r
a
n g l e
a d
j
u s t m e n t
Load cell cable
I n s i d e
o f
r e a r
p a n e l

Page 12 HVG-WP Series
6.1. Display and Symbols
Display and Symbols Meaning A
Stability indicator.
Indicates the stability status of the weight display.
Symbol is lit when the display is stable.
A
A
A
A
Zero indicator.
Indicates true center of zero of the weight indication.
A
A
A
A
Net indicator.
Indicates a tare value has been entered and that the
weight displayed is a net value.
A
A
A
Preset tare indicator.
Indicates a preset tare has been entered.
A
A
Accumulation indicator.
Indicates the accumulation function is in use.
A
A
Ready indicator.
Used with the full/dribble feed batching function.
ON Weight within zero band and ready to batch.
OFF weight is outside the zero band.
Blinking The start or end of the full/dribble batch
process above the zero-band.
A
A
A
A
A
A
The comparator indicator.
Using the comparator function and comparing a
weighing value with the upper and lower limits, the
result is indicated.
Using the full/dribble batch function, the full flow
gate indicator is OK, the dribble flow gate indicator
is HI and the zero band indicator is LO.
A
A
A
A
A
A
A
60 60 30 15
The weighing range indicator for the HV-WP series.
The current range is indicated.
A
A
Weighed mass value
Example. Display of zero (zero point).
With nothing on the weighing pan and pressing
the ZERO key, this mark is displayed.
The zero point mark is displayed.
The stability mark is displayed.
A
A
A
A
A
Example. Display of the counting mode.
This mode uses the registered unit mass, and counts
the amount of articles on the weighing pan. The unit is
.
A
A
A
A

HVG-WP Series Page 13
6.1. Display and Symbols
Display and Symbols Meaning A
Example. Storing the unit mass of the counting mode.
This is a display of zero point for the counting mode and
uses 20 pieces for the registration.
A
A
A
A
Example. Storing the unit mass of the counting mode.
The sign "-" means "weighing value is not zero".
Sample number is 10 pieces.
A
A
A
A
Example. Percentage mode.
This mode uses the registered 100% mass, and converts
the weighing value to a percentage. The unit is % .
A
A
A
A
Example. Display of the function table.
This function table sets parameters of items.
＜key Selecting an item.
∧key Selecting the parameter of an item.
ENTER key Storing new parameters.
A
A
A
A
A
Example. Preset tare. Entering tare with digital input.
＜key Selecting a figure.
∧key Selecting a number.
ENTER key Storing a new tare.
A
A
A
A
Fixed value
Example. Hold display
The hold display is set using f12 of the function table.
When the value is "nearly-zero" or changes more than
25% +30 digits, the hold is canceled.
A
A
A
A
Over load display.
Remove the mass from the weighing pan.
A
A
A
A
Weighing error.
Check the base unit and weighing pan.
A
A
A
A
Calibration error.
The calibration mass is too light.
Check the base unit and weighing pan.
A
A
A
A
Calibration error.
The calibration mass is too heavy.
Check the base unit and weighing pan.
A
A
A
A
The " nearly-zero " is within ±4 digits from zero point in the unit of kg.

Page 14 HVG-WP Series
Display and Symbols Meaning A
An error where the weighing value is unstable due to
drift, vibration or other, when turning on the scale.
Check around the weighing pan.
Check the connection of load cell cable.
A
A
A
A
Remove anything that may be on the weighing pan.
Check around weighing pan.
Perform zero point calibration of the scale.
A
A
A
Error indication.
Refer to "19 Maintenance".
A
A
A
Accumulated data count. A
A
Total mass value of the accumulated data. A
A
Comparator function, display is an upper limit.
Full/dribble batch function, the display is a final value.
A
A
Full/dribble batch function, the display is a preliminary
value.
A
A
Comparator function, display is a lower limit.
Full/dribble batch function, the display is the zero band.
A
A
CAP. MAX. 15/30/60kg
d=5/10/20g
Description of the weighing unit, weighing range and
measurable minimum mass.
A
A
6.2. Keys
Display and Symbols Meaning A
Display ON/ OFF key.
Note Standby status when power is connected.
A
A
A
Zero key.
When there is nothing on the weighing pan and the ZERO key
is pressed, the scale displays the mass value of zero and the
zero point mark. Net is canceled, if it is displayed.
A
A
A
A
Tare key.
Canceling the mass of a receptacle, case, bag, etc. which is
put on the weighing pan, and does not weigh its mass.
A
A
A
Range key, Sample key.
Changing weighing range for HVG-WP series.(Refer to
f2 )
Storing the unit mass, it is used to select a sample number.
In the function table, it is used to select a parameter.
A
A
A
A

HVG-WP Series Page 15
Display and Symbols Meaning A
Set key.
Turns the comparator on/off. (Refer to f6 )
Counting mode, it is used to enter the mode to store the
unit mass.
Percentage mode, it is used to enter the mode to store the
100% mass.
The full/dribble batch function, it is used as a start key.
For the preset tare and selecting a calibration mass, it is
used to select a figure.
A
A
A
A
A
A
A
A
Mode key.
Changing the current unit.
While setting modes, this key is used for " storing a
parameter and proceeding to the next step".
A
A
A
A
F key.
Full/dribble batch function, it is used to finish the process.
(Refer to f10 )
Hold key. (Refer to f12 )
Setting a preset tare, selects polarity (+,-).
A
A
A
A
A
Used to enter the function table.
A
A
A
A
A
A
Used to enter the mode to set a preset tare.
A
A
A
A
A

Page 16 HVG-WP Series
7. Basic Operation
7.1. Turning the Scale on/off and Weighing
7.1.1. Type V or Type L with AC Adapter
Step 1 Ground the scale using the earth terminal.
Step 2 Confirm nothing is placed on the weighing pan.
Step 3 Confirm that local voltage and outlet type are correct.
Step 4 The scale turns on using the ON/OFF key.
Step 5 Check the accuracy of weighing. Allow 30 minutes warming up before calibration.
Step 6 With nothing on the pan, press the ZERO key to display zero.
Step 7 Place an article on the weighing pan gently.
Step 8 Wait for the stability mark to be displayed. Read the weight.
Step 9 Remove the article from the weighing pan.
Step 10 Turn the scale off using the ON/OFF key.
Memo
With the power cord connected, type V is in standby status after the scale is turned off
using the ON/OFF key. To shut down the power completely, disconnect the power
cord.
With the AC adapter connected, the power is off at the scale, but not from the AC
adapter, after the scale is turned off using ON/OFF key. To shut down the power
completely, disconnect the AC adapter.
Caution
The HVGL-WP scale should only be operated using the adapter supplied.
Failure to do this could result in damage to the rechargeble batteries and a
void of the product warranty.

HVG-WP Series Page 17
7.1.2. Type L with Rechargeable batteries
Step 1 Confirm nothing is placed on the weighing pan.
Step 2 Plug AC adapter into mains power.
Step 3 Connect AC adapter to the scale and charging begins.
Step 4 Disconnect AC adapter from the scale after charging 16 hours.
Step 5 Turn on the scale using the ON/OFF key.
Step 6 Check the accuracy of weighing. Allow 30 minutes warming up before calibration.
Step 7 With nothing on the pan, press the ZERO key to display zero.
Step 8 Place an article on the weighing pan gently.
Step 9 Wait for the stability mark to be displayed. Read the weight.
Step 10 Remove the article from the weighing pan.
Step 11 Turn the scale off using the ON/OFF key.
Caution
Do not remove rechargeable batteries from the display.
15 5 30
60 10 15

Page 18 HVG-WP Series
Tare (And Net Display)
"Tare" is used to cancel the mass of a container, receptacle, case, bag, etc. which is
put on the weighing pan to contain the item to be weighed.
Caution
Using a tare value reduces the weighing range.
The current tare value is reset by pressing the ZERO key or turning the scale
off. (Reset value is zero.)
The preset tare value must be within the minimum weighing range for the
HV-WP series.
7.1.3. Manual Tare
Step 1 Put the container on the weighing pan.
Step 2 Press the TARE key. The display becomes zero and the net mark is displayed.
Step 3 It is now possible to put something into the container and to read its net display.
Step 4 Once weighing with tare is complete, remove all items from pan and press ZERO
key to return to true zero.
7.1.4. Preset Tare
Step 1 Press and hold the SET key and press the TARE key.
The blank or stored tare value is displayed. A blank display means that the tare
value is zero (reset value), and or blinks.
Step 2 Set the preset tare value by using the following keys.
∧key Adjusts the value of the figure.
＜key Selects a figure.
F key Selects the polarity (+,-).
Step 3 Press the ENTER key to store the new preset tare value.
Then the scale displays a net value with the tare value subtracted from the gross
weighing value.
Step 4 It is then possible to put something into the container and to read its net.
Step 5 Once weighing with tare is complete, remove all items from pan and press ZERO
key to return to true zero.