ABB Terra Mobile 44HV Specification sheet

Operation and installation manual
Terra Mobile 44HV / 54HV CE
© Copyright 2023 ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB E-mobility B.V.. All rights reserved.
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Contents
1 About this document.......................................................................... 7
1.1 Function of this document.......................................................................................................7
1.2 Target group............................................................................................................................... 7
1.3 Revision history..........................................................................................................................7
1.4 Language..................................................................................................................................... 7
1.5 Illustrations................................................................................................................................. 7
1.6 Units of measurement.............................................................................................................. 7
1.7 Typographical conventions..................................................................................................... 8
1.8 How to use this document.......................................................................................................8
1.9 General symbols and signal words.........................................................................................8
1.10 Special symbols for warnings and dangers..........................................................................9
1.11 Related documents..................................................................................................................10
1.12 Manufacturer and contact data............................................................................................ 10
1.13 Abbreviations............................................................................................................................10
1.14 Terminology...............................................................................................................................11
1.15 Orientation agreements......................................................................................................... 12
2 Safety.................................................................................................. 13
2.1 Liability.......................................................................................................................................13
2.2 General safety instructions....................................................................................................13
2.3 Responsibilities for the owner.............................................................................................. 14
2.4 Required qualifications for the installation engineer.......................................................14
2.5 Personal protective equipment.............................................................................................14
2.6 Safety instructions during installation................................................................................15
2.7 Safety instructions during transport...................................................................................15
2.8 Safety instructions for earthing............................................................................................16
2.9 Safety instructions for use.....................................................................................................16
2.10 Signs on the EVSE.................................................................................................................... 16
2.11 Discard the EVSE or parts of the EVSE.................................................................................17
2.12 Cyber security........................................................................................................................... 17
3 Description......................................................................................... 19
3.1 Type plate.................................................................................................................................. 19
3.2 Intended use............................................................................................................................. 19
3.3 Working principles.................................................................................................................. 20
3.3.1 General working principle..................................................................................... 20
3.3.2 Working principle of the DC charging unit and the control unit.................... 21
3.4 Overview.................................................................................................................................... 22
3.4.1 Overview of the system......................................................................................... 22
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3.4.2 Overview of the EVSE, outside............................................................................. 23
3.4.3 Overview of the EVSE, inside................................................................................ 24
3.5 Authorization to charge......................................................................................................... 25
3.6 Options...................................................................................................................................... 25
3.6.1 EV charge cable, CCS 2........................................................................................... 25
3.6.2 Socket, Type 2..........................................................................................................26
3.7 Power allocation strategy...................................................................................................... 26
3.8 External residual-current device...........................................................................................26
3.9 Description of the touchscreen............................................................................................ 27
3.9.1 General description of the layout.........................................................................27
3.9.2 General description of the buttons..................................................................... 27
3.10 Local service portal................................................................................................................. 28
3.10.1 Local Service Portal.................................................................................................28
3.10.2 General description of the buttons.....................................................................29
4 Inspection and transport..................................................................31
4.1 Transport the EVSE to the site..............................................................................................31
4.2 Unpacking..................................................................................................................................31
4.2.1 Unpacking procedure............................................................................................. 31
4.2.2 Unpack the EVSE..................................................................................................... 32
4.2.3 Do a check on the transport sensors.................................................................. 32
4.3 Packing.......................................................................................................................................32
4.3.1 Pack the EVSE...........................................................................................................32
4.4 Transport the EVSE on the site.............................................................................................33
4.4.1 Move the EVSE with a forklift truck..................................................................... 33
4.4.2 Hoist the EVSE......................................................................................................... 33
5 Installation......................................................................................... 35
5.1 General installation procedure..............................................................................................35
5.2 Site preparation....................................................................................................................... 35
5.2.1 Prepare the site....................................................................................................... 35
5.2.2 Control the space and airflow around the cabinet...........................................35
5.3 Electrical installation.............................................................................................................. 36
5.3.1 Connect the AC input cable...................................................................................36
5.4 Prepare for commissioning................................................................................................... 36
6 Operation........................................................................................... 38
6.1 Prepare before use.................................................................................................................. 38
6.2 Stop the EVSE if there is an emergency.............................................................................. 38
6.3 Reset the EVSE after an emergency.....................................................................................39
6.4 Energize the EVSE....................................................................................................................39
6.5 Charge session.........................................................................................................................39
6.5.1 Charge an EV............................................................................................................39
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6.5.2 Start a charge session........................................................................................... 40
6.5.3 Stop a charge session............................................................................................40
6.6 Remove condensation from the cabinet............................................................................ 40
6.7 Local service portal operations.............................................................................................41
6.7.1 Start the local service portal.................................................................................41
6.7.2 Set the configuration parameters....................................................................... 41
6.7.3 Set the OCPP parameters......................................................................................41
6.7.4 Install new software............................................................................................... 42
6.7.5 Close the local service portal................................................................................42
7 Maintenance and cleaning................................................................43
7.1 Maintenance schedule............................................................................................................43
7.2 De-energize the EVSE..............................................................................................................43
7.2.1 De-energize the EVSE - general procedure........................................................ 43
7.2.2 Measure the AC voltage.........................................................................................44
7.2.3 Measure the DC voltage.........................................................................................45
7.3 Clean the cabinet.....................................................................................................................45
7.4 Do a check for damage on the EVSE....................................................................................46
7.5 Replace the air inlet filters.....................................................................................................46
7.5.1 Replace the air inlet filter on the front................................................................46
7.5.2 Replace the air inlet filter on the side................................................................. 47
7.6 Replace the air outlet filter ................................................................................................... 48
8 Disconnect......................................................................................... 49
8.1 Remove the AC input cable....................................................................................................49
9 Access to parts.................................................................................. 50
9.1 Open the doors........................................................................................................................50
9.2 Close the doors........................................................................................................................50
10 Troubleshooting................................................................................ 52
10.1 Troubleshooting procedure...................................................................................................52
10.2 Troubleshooting table............................................................................................................ 52
11 Technical data....................................................................................54
11.1 EVSE type.................................................................................................................................. 54
11.2 Parts included in the delivery................................................................................................54
11.3 General specifications............................................................................................................55
11.4 Required tools for installation.............................................................................................. 55
11.5 Maintenance schedule for the service engineer................................................................55
11.6 Operating conditions..............................................................................................................56
11.7 Mass........................................................................................................................................... 56
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11.8 Center of gravity location...................................................................................................... 56
11.9 Noise level................................................................................................................................. 56
11.10 Spare parts............................................................................................................................... 56
11.11 Cleaning specifications.......................................................................................................... 57
11.12 Transport specifications........................................................................................................57
11.13 Dimensions............................................................................................................................... 57
11.13.1 General dimensions................................................................................................ 57
11.13.2 Floor space requirements..................................................................................... 58
11.14 Communication interface specifications........................................................................... 58
11.15 AC input specifications.......................................................................................................... 59
11.15.1 General AC input specifications...........................................................................59
11.15.2 AC input specifications (Terra Mobile 44HV)....................................................59
11.15.3 AC input specifications (Terra Mobile 54HV).................................................... 59
11.15.4 General AC input cable specifications................................................................ 59
11.15.5 AC input cable specifications (Terra Mobile 44HV)......................................... 59
11.15.6 AC input cable specifications (Terra Mobile 54HV)......................................... 60
11.15.7 Connector types for the AC input cable.............................................................60
11.16 DC output specifications.......................................................................................................60
11.16.1 DC output specifications (Terra Mobile 44HV)................................................ 60
11.16.2 DC output specifications (Terra Mobile 54HV).................................................62
11.17 AC output specifications....................................................................................................... 64
11.18 Power consumption................................................................................................................64
11.19 In-rush current..........................................................................................................................65
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1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (Terra Mobile 44HV / 54HV), including
the variants and options listed in section 11.1.
The document gives the information that is necessary to safely do these tasks:
• Install the EVSE
• Use the EVSE
• Do basic maintenance tasks
Note: "Terra Mobile 44HV / 54HV": This is a generic name for the EVSE to
address the main types of the EVSE.
1.2 Target group
The document is intended for these groups:
• Owner of the EVSE
• Installation engineer
For a description of the responsibilities of the owner, refer to section 2.3.
For the required qualifications for the installation engineer, refer to section 2.4.
1.3 Revision history
Version Date Description
001 November 2021 Initial version
002 January 2023 Textual updates
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document
shows other units between parentheses () or in separate columns in tables.
About this document
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1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence
is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document
is a part of the EVSE.
1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this
can cause injury or death.
Refer to section
1.10.
Warning If you do not obey the instruction, this
can cause injury.
Refer to section
1.10.
Caution If you do not obey the instruction, this
can cause damage to the EVSE or to
property.
Note A note gives more data, to make it easier
to do the steps, for example.
- Information about the condition of the
EVSE before you start the procedure.
- Requirements for personnel for a proce-
dure.
- General safety instructions for a proce-
dure.
- Information about spare parts that are
necessary for a procedure.
- Information about support equipment
that is necessary for a procedure.
- Information about supplies (consuma-
bles) that are necessary for a procedure.
About this document
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Signal word Description Symbol
- Make sure that the power supply to the
EVSE is disconnected.
- Electrotechnical expertise is required,
according to the local rules.
- Alternating current supply
Note: It is possible that not all symbols or signal words are present in this
document.
1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Hot surface that gives risk of burn injuries
Note: It is possible that not all symbols are present in this document.
About this document
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1.11 Related documents
Document name Target group
Product data sheet All target groups
Service manual Qualified service engineer
Declaration of conformity (CE) All target groups
1.12 Manufacturer and contact data
Manufacturer
ABB E-mobility B.V.
Heertjeslaan 6
2629 JG Delft
The Netherlands
Contact data
ABB E-mobility B.V. in your country can give you support on the EVSE. You can find
the contact data here: https://new.abb.com/ev-charging
1.13 Abbreviations
Abbreviation Definition
AC Alternating current
BESS Battery energy storage system
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MID Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this
document.
About this document
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