ABB ACS880 Series Troubleshooting guide

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ABB industrial drives
Quick start-up guide
ACS880 drives with primary control program

List of related manuals in English
Drive hardware manuals Code (English)
ACS880-01 drives hardware manual 3AUA0000078093
ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966
ACS880-01 quick installation guide for frames R4 and R5 3AUA0000099663
ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689
ACS880-07 drives hardware manual 3AUA0000105718
ACS880-104 inverter modules hardware manual 3AUA0000104271
ACS880-107 inverter units hardware manual 3AUA0000102519
Drive firmware manuals and guides
ACS880 primary control program firmware manual 3AUA0000085967
ACS880 drives with primary control program, quick start-
up guide
3AUA0000098062
Option manuals and guides
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Drive composer Start-up and maintenance PC tool User’s
manual
3AUA0000094606
Manuals and quick guides for I/O extension modules,
fieldbus adapters, encoder interfaces, etc.
3AUA0000098062 Rev D
MUL
EFFECTIVE: 2012-10-22
2012 ABB Oy. All Rights Reserved.

Quick start-up guide for ACS880 drives with primary control program 3
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Quick start-up guide for
ACS880 drives with primary
control program
About this guide
This guide describes the basic start-up sequence of an ACS880 drive equipped with
the primary control program. Complete documentation of the drive firmware can be
found in Firmware manual (see list of manuals on the inside of the front cover).
In this guide, the drive is set up using the ACS-AP-I control panel. The start-up
sequence can also be carried out using the Drive composer PC tool.
Before you start
Ensure that the drive has been mechanically and electrically installed as described in
the appropriate Quick installation guide and/or Hardware manual.
Safety
WARNING! All electrical installation and maintenance work on the drive should
be carried out by qualified electricians only.
Never work on the drive, the braking chopper circuit, the motor cable or the motor
when power is applied to the drive. Always ensure by measuring that no voltage is
actually present.

4 Quick start-up guide for ACS880 drives with primary control program
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Start-up
Safety
The start-up may only be carried out by a qualified electrician.
The safety instructions must be followed during the start-up procedure. See the safety
instructions on the first pages of the appropriate Hardware manual.
Check the installation. See the installation checklist in the appropriate Hardware manual.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if
• there is a risk of damage in case of an incorrect direction of rotation, or
•aNormal ID run is required during the drive start-up, when the load torque is higher
than 20% or the machinery is not able to withstand the nominal torque transient during
the ID run.
1 – Power-up, date and time settings
Power up the drive.
Note: It is normal that warning messages
appear at various points along the start-up
process. To hide a message and to resume
the start-up process, press .
Hide any warnings now to enter the Home
view (shown on the right).
The two commands at the bottom of the
display (in this case, Options and Menu),
show the functions of the two softkeys
and located below the display. The
commands assigned to the softkeys vary
depending on the context.
In the Home view, press (Menu).
The main Menu (right) appears.
Remote 0.0 rpm
0.00
0.00
Motor torque %
%
0.0
Motor current
A
Motor speed used
rpm
Options 12:34 Menu
Remote 0.0 rpm
Menu
Parameters
Assistants
Energy efficiency
Event log
Exit 12:34 Select

Quick start-up guide for ACS880 drives with primary control program 5
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Highlight Settings on the menu using
and and press (Select).
In the Settings menu, highlight Date & time
(if not already highlighted) and press
(Select).
In the Date & time menu, highlight Date (if
not already highlighted) and press
(Select).
Remote 0.0 rpm
Settings
Language
Date & time
Back 12:34 Select
Edit texts
Display settings
Next daylight saving start 28.03.
Remote 0.0 rpm
Date & time
Date
Back 12:35 Edit
Time
Show date as
01.01.1980
12:34:56
day.month.year
Show time as 24-hour
Daylight saving EU
Remote 0.0 rpm
Date
Cancel 12:35 Save
Day Month Year
Tuesday
.01.198001

6 Quick start-up guide for ACS880 drives with primary control program
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Set the correct date:
• Use and to move the cursor left
and right.
• Use and to change the value.
•Press (Save) to accept the new
setting.
Check/adjust all the remaining settings in the
Date & time menu.
The Show clock setting determines whether
the time is shown at all times in the bottom
pane of the display.
After you have made the settings, press
(Back or Exit) repeatedly until the
Home view (right) reappears.
2 – Supply voltage and motor data settings
Switch to local control to ensure that external
control is disabled by pressing the
key. Local control is indicated by the text
“Local” in the top pane.
Open the main Menu by pressing
(Menu).
Remote 0.0 rpm
0.00
0.00
Motor torque %
%
0.0
Motor current
A
Motor speed used
rpm
Options 12:35 Menu
Loc/Rem
Local 0.0 rpm
0.00
0.00
Motor torque %
%
0.0
Motor current
A
Motor speed used
rpm
Options 12:36 Menu
Local 0.0 rpm
Menu
Parameters
Assistants
Energy efficiency
Event log
Exit 12:36 Select

Quick start-up guide for ACS880 drives with primary control program 7
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Highlight Parameters and press
(Select).
Highlight Complete list using and
and press (Select).
A listing of parameter groups is displayed.
Highlight parameter group 95 HW
configuration and press (Select).
Note that the list wraps around in either
direction between groups 99 and 01. In this
case, it is quicker to use to locate group
95 on the list.
After selecting a group, a listing of
parameters within the group is displayed.
Highlight parameter 95.01 Supply voltage
(if not already highlighted) and press
(Edit).
The available parameter settings are listed.
Local 0.0 rpm
Parameters
Favorites
By function
Back 12:36 Select
Complete list
Modified
Local 0.0 rpm
Complete list
01 Actual values
03 Input references
04 Warnings and faults
05 Diagnostics
06 Control and status words
07 System info
Back 12:36 Select
Local 0.0 rpm
95 HW configuration
95.01 Supply voltage
Back 12:36 Edit
95.02 Adaptive voltage limits
95.04 Control board supply
Not given
Disable
Internal 24V
Local 0.0 rpm
95.01 Supply voltage
[0] Not given
[1] 208…240 V
Cancel 12:36 Save
[2] 380…415 V
[3] 440…480 V
[4] 500 V

8 Quick start-up guide for ACS880 drives with primary control program
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Highlight the correct setting on the list and
press (Save).
Press (Back) to display the list of parameter groups again. Select parameter group
99 Motor data, and set parameter 99.03 Motor type.
Set parameter 99.04 Motor ctrl mode.
DTC = Direct torque control; Scalar
DTC is suitable for most cases. Scalar mode is recommended if
• the nominal current of the motor is less than 1/6 of the nominal current of the drive,
• the drive is used for test purposes with no motor connected, or
• the drive controls multiple motors and the number of motors connected is variable.
Refer to the motor nameplate for the following parameter settings. Whenever possible, enter
the values exactly as shown on the motor nameplate.
Example of a nameplate of an induction
(asynchronous) motor:
Example of a nameplate of a permanent
magnet motor:
99.06 Motor nominal current
The allowable range is
• in DTC mode: 1/6 × IHd … 2 × IHd of the drive
• in Scalar mode: 0 … 2 × IHd
Note: With numerical parameter values:
• Use and to change the value of a digit.
• Use and to move the cursor left and right.
•Press (Save) to enter the value.
Local 0.0 rpm
95 HW configuration
95.01 Supply voltage
Back 12:36 Edit
95.02 Adaptive voltage limits
95.04 Control board supply
380…415 V
Disable
Internal 24V
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
VHz kW r/min A cos IA/IN tE/s
Ins.cl. F IP 55
No
IEC 200 M/L 55
3motor
ABB Motors
3 ~ motor M2BJ 280SMB 10 B3
No 3424522
A
BB Motors
Ins.cl. F IP 55
V
400 D
Hz
50
kW
55
r/min
600
A
103
cos
M
0.97
IA/IN t
E/s
Prod. code 2GBJ285220-ADA405445477
6316/C3 6316/C3 630kg
IEC 34-1
S1 SPEC INSUL.
JK-21640-1

Quick start-up guide for ACS880 drives with primary control program 9
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Make the following parameter settings in the same manner.
99.07 Motor nominal voltage
The allowable range is 1/6 × UN… 2 × UNof the drive.
With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal
speed. If the voltage is given in volt/rpm (eg. 60 V per 1000 rpm), the voltage at a nominal
speed of 3000 rpm is 3 × 60 V = 180 V. Note that nominal voltage is not the same as
equivalent DC motor voltage (EDCM) given by some manufacturers. The nominal voltage
can be calculated by dividing the EDCM voltage by 1.7 (or square root of 3).
99.08 Motor nominal frequency
With permanent magnet motors, if the nominal frequency is not shown on the nameplate,
it can be calculated using the following formula:
f= n× p/ 60
where n= nominal motor speed, p= number of pole pairs.
99.09 Motor nominal speed
99.10 Motor nominal power
99.11 Motor nominal cosfii
99.12 Motor nominal torque
These values are not required, but can be entered to improve control accuracy. If not
known, leave at 0.
99.13 Identification run request
This parameter selects the mode of the identification run (DTC motor control mode only).
WARNING! The identification run modes marked thus * will run the motor in the
forward direction (see below for details). Make sure it is safe to run the motor
before choosing any of these modes.
*Normal mode should be selected whenever possible. The driven machinery must be de-
coupled from the motor if
• the load torque is higher than 20%, or
• the machinery is not able to withstand the nominal torque transient during the
identification run.
*Reduced mode should be selected if the mechanical losses are higher than 20%, ie. the
load cannot be de-coupled, or full flux is required to keep the motor brake open (eg. with
conical motors).
The Standstill mode should be selected if neither the *Normal or *Reduced mode can
be used. Notes:
• This mode cannot be used with a permanent magnet motor if the load torque is higher
than 20% of nominal.
• Mechanical brake is not opened by the logic for the identification run.
Ensure that the Safe torque off and emergency stop circuits (if present) are closed.
Start the identification run by pressing the
(Start) button.
A warning will indicate that the
identification run is in progress.

10 Quick start-up guide for ACS880 drives with primary control program
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Check that the motor runs in the correct direction (forward direction shown below).
The identification run has completed when the drive stops and the value of parameter
99.13 reverts to “No”.
If the motor ran in the wrong direction, correct the motor cabling or adjust parameter
99.16 Phase order.
3 – Control signal settings
Check the positions of jumpers J1 and J2 on the control unit of the drive. These jumpers
determine whether analog inputs AI1 and AI2 are current or voltage.
Check/adjust the following parameters.
20.01 Ext1 commands
By default, the drive starts/stops according to the status of digital input DI1 (0 = Stop,
1 = Start). DI2 determines the direction of rotation (0 = Forward, 1 = Reverse).
If other sources are required, change the value accordingly. The sources In1…In3 are
defined by parameters 20.03…20.05.
12.15 AI1 unit selection
Set this to either mA or Vcorresponding to the setting of jumper J1.
12.17 AI1 min
12.18 AI1 max
12.19 AI1 scaled at AI1 min
12.20 AI1 scaled at AI1 max
The default input for speed reference is analog input AI1. (This is controlled by the
parameters in group 22.)
Parameters 12.17 and 12.18 set the low and high limits of the analog input signal. Scaling
parameters 12.19 and 12.20 define the internal signal levels that correspond to these
limits as follows:
The corresponding parameters for analog input AI2 are 12.27…12.30.
AI (scaled)
AI (mA/V)
12.20
12.18
12.17
12.19