ABB ACS880-01 Series User manual

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79
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ABB industrial drives
Quick installation guide
ACS880-01 drives
Frames R6 to R9

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS880-01 manuals
Drive hardware manuals and guides Code (English)
ACS880-01 hardware manual 3AUA0000078093
ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689
ACS880-01 assembly drawings for cable entry boxes of
IP21 frames R5 to R9
3AUA0000119627
ACS-AP assistant control panel user’s manual 3AUA0000085685
Drive firmware manuals and guides
ACS880 primary control program firmware manual 3AUA0000085967
ACS880 drives with primary control program quick start-
up guide
3AUA0000098062
Option manuals and quides
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
3AUA0000099689 Rev B
MUL
EFFECTIVE: 2013-01-18
©2013 ABB Oy. All Rights Reserved.

3
Figures
ABC
5
6
1
2 3 4
M8
< 40 °C
200 mm
300 mm
a (mm) b (mm) c (mm)
R6 571 531 213
R7 623 583 245
R8 701 658 263
R9 718 658 345
b
c
a
1a
1b
2
IP21
IP55
3
4
5a
5b
6
L1 L2 L3 T1/U T2/V T3/W
UDC+
R+ UDC- R-
L1 L2 L3PE
ACS880-01
PE
U1
V1 W1
3 ~ M
PE
PE
7
7

4
DE
F
G
* 525…690 V
L1, L2, L3, T1/U, T2/V, T3/W
(N·m)
R-, R+/UDC+, UDC-
(N·m) (N·m)
R6 30 24 20 20 9.8
R7 40 (30*) 24 30 30 9.8
R8 40 24 40 24 9.8
R9 70 24 70 24 9.8
8
999
10 1011
12
15
ab
b >1/5 · a17
3
4
5
5
1.5 N·m
0.5 N·m
3AUA0000099689 Rev B

Table 1 5
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Table 1
Drive type Air flow Losses
(m3/h) (W) aR
UN= 380…415 V
ACS880-01-105A-3 435 1295 170M1569
ACS880-01-145A-3 435 1440 170M1570
ACS880-01-169A-3 450 1940 170M3817
ACS880-01-206A-3 450 2310 170M3817
ACS880-01-246A-3 550 3300 170M3818
ACS880-01-293A-3 550 3900 170M3819
ACS880-01-363A-3 1150 4800 170M5811
ACS880-01-430A-3 1150 6000 170M5812
UN= 380…500 V
ACS880-01-096A-5 435 1295 170M1569
ACS880-01-124A-5 435 1440 170M1570
ACS880-01-156A-5 450 1940 170M3817
ACS880-01-180A-5 450 2310 170M3817
ACS880-01-240A-5 550 3300 170M3818
ACS880-01-260A-5 550 3900 170M3819
ACS880-01-302A-5 1150 4200 170M5811
ACS880-01-361A-5 1150 4800 170M5811
ACS880-01-414A-5 1150 6000 170M5812
UN= 660…690 V
ACS880-01-061A-7 435 1295 170M1568
ACS880-01-084A-7 435 1440 170M1569
ACS880-01-098A-7 450 1940 170M1569
ACS880-01-119A-7 450 2310 170M3815
ACS880-01-142A-7 550 3300 170M3816
ACS880-01-174A-7 550 3900 170M3817
ACS880-01-210A-7 1150 4200 170M5808
ACS880-01-271A-7 1150 4800 170M5808
3AUA0000099689 Rev B

6 Table 1
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EN – Quick installation guide 7
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EN – Quick installation guide
This guide instructs briefly how to install the drive. For more detailed instructions,
engineering guide lines, technical data and complete safety instructions, see the
hardware manual (www.abb.com/drives: Select Document Library and search for
document number 3AUA0000099689 [English]).
Follow the safety instructions
The floor material below the drive must be non-flammable.
Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See table 1 on page 5for the losses and the cooling air flow through the drive. The
allowed operating temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cables
See table 1 on page 5.
Install the drive on the wall
See figure A on page 3.
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment:
• Only qualified electricians are allowed to install and maintain the drive.
• Never work on the drive, motor cable or motor when main power is applied.
After disconnecting the input power, always wait for 5 min to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or
motor cable.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.

8 EN – Quick installation guide
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Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor and
the Protective Earth conductor using a measuring voltage of 1000 V DC. The
insulation resistance of an ABB motor must exceed 100 Mohm (reference value at
25 °C or 77 °F). For the insulation resistance of other motors, please consult the
manufacturer’s instructions. Note: Moisture inside the motor casing will reduce the
insulation resistance. If moisture is suspected, dry the motor and repeat the
measurement.
Connect the power cables
See figures B, C, D, Eand F. Use symmetrical shielded cable for the motor cabling.
1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver
(a) and lift the cover from the bottom outwards (b).
2. IP21 units: Remove the cable entry box cover by undoing the mounting screws.
3. Attach the residual voltage warning sticker in the local language next to the
control unit.
4. Remove the side plates of the cable entry box.
5. Remove the shroud on the power cable terminals by releasing the clips on the
sides with a screwdriver and lifting (a). If parallel cables are installed, knock out
holes for the cables (b).
6. Knock out the shrouds on the power cable terminals for the cables to be installed.
7. Cut adequate holes into the rubber grommets. Slide the grommets onto the
cables. Prepare the cable ends. Slide the cables through the holes of the bottom
plate and attach the grommets to the holes.
8. Ground the cable shields 360 degrees under the grounding clamps.
9. Connect the twisted cable shields to the grounding terminals.
ohm
M
3~
U1
V1
W1 PE

EN – Quick installation guide 9
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10. Connect the conductors of the input and motor cables. Tighten the screws.
11. Units with option +D150: Connect the conductors of the brake resistor cable to the
R+ and R- terminals.
12. If parallel cables are installed, install the grounding shelf for them. Repeat steps 7
to 12.
13. Reinstall the shroud on the power terminals.
14. Reinstall the side plates of the cable entry box.
15. Install the control cable grounding shelf in the cable entry box.
16. Secure the cables outside the unit mechanically.
17. Ground the motor cable shield at the motor end. For minimal interference, make a
360-degree grounding at the cable lead-through, or keep the pig tail short.
Connect the control cables
See figure G.
1. Cut adequate holes into the rubber grommets and slide the grommets onto the
cables. Slide the cables through the holes of the bottom plate and attach the
grommets to the holes.
2. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors).
3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in
the cable entry box.
4. Ground the pair-cable shields to a grounding clamp below the control board.
Leave the other end of the shields unconnected or ground them indirectly via a
high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
5. Connect the conductors to the appropriate terminals of the control board (see
page 10).
6. Wire the optional modules if included in the delivery.
7. Reinstall the front cover.
Default I/O connections
The default I/O connections of the Factory macro of the ACS880 primary control
program are shown below.

10 EN – Quick installation guide
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Fault
XPOW External power input
1+24VI 24 V DC, 2 A
2GND
XAI Reference voltage and analog inputs
1+VREF 10 V DC, RL1…10 kohm
2-VREF -10 V DC, RL1…10 kohm
3AGND Ground
4AI1+ Speed reference 0(2)…10 V, Rin >
200 kohm
5AI1-
6AI2+ By default not in use. 0(4)…20 mA, Rin >
100 ohm
7AI2-
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1AO1 Motor speed rpm 0…20 mA, RL<
500 ohm
2AGND
3AO2 Motor current 0…20 mA, RL< 500 ohm
4AGND
XD2D Drive-to-drive link
1B
Drive-to-drive link
2A
3BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
1NC Ready
250 V AC / 30 V DC
2 A
2COM
3NO
1NC Running
250 V AC / 30 V DC
2 A
2COM
3NO
1NC Faulted(-1)
250 V AC / 30 V DC
2 A
2COM
3NO
XD24 Digital interlock
1DIIL By default not in use.
2+24VD +24 V DC 200 mA 1)
3DICOM Digital input ground
4+24VD +24 V DC 200 mA 1)
5DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1DIO1 Output: Ready
2DIO2 Output: Running
XDI Digital inputs
1DI1 Stop (0) / Start (1)
2DI2 Forward (0) / Reverse (1)
3DI3 Reset
4DI4 Acceleration & deceleration select
5DI5 Constant speed 1 (1 = On)
6DI6 By default not in use.
XSTO Safe torque off
1OUT1
Safe torque off. Both circuits must be
closed for the drive to start.
2SGND
3IN1
4IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
Wire sizes:
0.5 … 2.5 mm2
(24…12 AWG)
Tightening
torques: 0.5 N·m
(5 lbf·in) for both
stranded and
solid wiring.
1) Total load
capacity of these
outputs is 4.8 W
(200 mA / 24 V)
minus the power
taken by DIO1 and
DIO2.