ABB ACQ580-P Series User manual

—
ABB DRIVES FOR WATER
ACQ580-xP 3R Irrigation Drive Package
Supplement Installation Manual for
ACQ580-xP 3R Irrigation Drive Package
ACQ580-0P…+C192+F289 3R Irrigation drive package (230V, 25-100 HP; 480V, 40-200 HP)
and
ACQ580-3P…+C192+F289 3R Irrigation drive package (480V, 40-150 HP)

Table of Contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use of warnings and notes in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . 2
Electrical safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . 3
Electrical safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Additional instructions and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Instructions for permanent magnet motor drives . . . . . . . . . . . . . . . . . . 5
General safety in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power connection terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Branch circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Irrigation specific home screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to start up the drive using First start assistant . . . . . . . . . . . . . . . . . . . . . . . . 13
Irrigation primary settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Irrigation total flow accumulated feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Default I/O connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Optional floor kit mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Floor kit identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Enclosure M3R-32W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Enclosure M3R-40W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dimensions & weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Drive module maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Enclosure fan maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Input voltage surge suppressor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2
Safety instructions
These are the safety instructions which you must obey when you install and operate the drive
and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage
can occur.
Use of warnings and notes in this manual
Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
They also tell you how to prevent the danger. Notes draw attention to a particular condition or
fact or give information on a subject.
The manual uses these warning symbols:
Electricity warning tells about hazards from electricity which can cause injury or death, or
damage to the equipment.
General warning tells about conditions, other than those caused by electricity, which can
cause injury or death, or damage to the equipment.
Electrostatic sensitive devices warning tells you about the risk of electrostatic discharge
which can cause damage to the equipment
General safety in installation, start-up and maintenance
These instructions are for all personnel that install the drive and do maintenance work on it.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
•Use safety shoes with a metal toe cap to avoid foot injury. Wear protective gloves and long
sleeves. Some parts have sharp edges.
•Handle the drive carefully.
•Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, remain
hot for a while after disconnection of the electrical supply.
•Keep the unit in its packaging until you install it. After unpacking, protect the drive module
from dust, debris and moisture.
•Also protect the installed drive against dust and burrs. Electrically conductive debris inside
the drive may cause damage or malfunction.
•Vacuum clean the area below the drive before the start-up to prevent the drive cooling fan
from drawing the dust inside the drive.
•Do not cover the air inlet and outlet when the drive runs.
•Make sure that there is sufficient cooling.
•See the ACQ580-01 Hardware Manual ( 3AXD50000044862 ) or ACQ580-31 Hardware
Manual (
3AXD50000045935 ) for more information.
•Before you connect voltage to the drive, make sure that the doors are closed. Keep the
doors closed during the operation.
•Before you adjust the drive operation limits, make sure that the motor and all driven
equipment can operate throughout the set operation limits.
•Before you activate the automatic fault reset or automatic restart functions of the drive
control program, make sure that no dangerous situations can occur. These functions reset

3
the drive automatically and continue operation after a fault or supply break. If these
functions are activated, the installation must be clearly marked as defined in IEC/EN
61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.
•The maximum number of drive power-ups is five in ten minutes. Too frequent power-ups
can damage the charging circuit of the DC capacitors.
•If you have connected safety circuits to the drive (for example, emergency stop and Safe
torque off), validate them at the start up. For the validation of the Safe torque off, see
ACQ580 pump control program firmware manual (
3AXD50000035867 ). For the validation
of other safety circuits, see the instructions provided with them.
Note:
•If you select an external source for start command and it is on, and the start command is
level-triggered, the drive will start immediately after fault reset. See parameters 20.02 Ext1
start trigger type and 20.07 Ext2 start trigger type in ACQ580 pump control program
firmware manual (
3AXD50000035867 ).
•Depending on the wiring and parametrization of the drive, the stop key on the control
panel may not stop the drive.
•Do not attempt to repair a malfunctioning drive; contact your local ABB representative in
regard to malfunctioning drive.
Electrical safety in installation, start-up and maintenance
Electrical safety precautions
These warnings are for all personnel who do work on the drive, motor cable or motor.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur. If you are not a qualified electrical professional, do not do electrical
installation or maintenance work. Go through these steps before you begin any installation
or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-connection is not possible. Lock out
and tag out.
•Open the main disconnect at the power supply of the drive.
•Open the disconnector of the supply transformer.
•Disconnect any external power sources from the control circuits.
•After you disconnect the drive, always wait for 5 minutes to let the intermediate circuit
capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized. If the measurement requires removal or
disassembly of shrouding or other cabinet structures, obey the local laws and regulations
applicable to live working (including – but not limited to – electric shock and arc protection).
•Use a multimeter with an impedance of at least 1Mohm. Before and after measuring the
installation, verify the operation of the voltage tester on a known voltage source.
•Make sure that the voltage between the drive input power terminals (L1, L2, L3) and the
grounding terminal (PE) is 0 V.
•Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W) and the
grounding (PE) busbar is 0 V.

4
•Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and the
grounding terminal (PE) is close to 0 V.
6. Install temporary grounding as required by the local regulations.
7. Ask for a permit to work from the person in control of the electrical installation work
If the drive does not operate according to these steps, refer to the ACQ580-01 Hardware Manual
(
3AXD50000044862 ) or ACQ580-31 Hardware Manual ( 3AXD50000045935 ).
Additional instructions and notes
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur. If you are not a qualified electrical professional, do not do
installation or maintenance work.
•A drive with the internal EMC filter connected can be installed to a symmetrically grounded
TN-S system. If you install the drive to another system, check if you must disconnect the
EMC filter. Refer to the ACQ580-01 Hardware Manual (
3AXD50000044862 ) or ACQ580-31
Hardware Manual (
3AXD50000045935 ).
WARNING! Do not install a drive with the EMC filter connected to a system that the filter is
not suitable for. This can cause danger, or damage the drive.
Note: When the internal EMC filter is disconnected, the EMC compatibility of the drive is
considerably reduced.
•A drive with the ground-to-phase varistor connected can be installed to a symmetrically
grounded TN-S system. If you install the drive to another system, check if you must
disconnect the varistor. Refer to the ACQ580-01 Hardware Manual (
3AXD50000044862 ) or
ACQ580-31 Hardware Manual (
3AXD50000045935 ).
WARNING! Do not install a drive with the ground-to-phase varistor connected to a system
that the varistor is not suitable for. If you do, the varistor circuit can be damaged.
•Use all ELV (extra low voltage) circuits connected to the drive only within a zone of
equipotential bonding, that is, within a zone where all simultaneously accessible
conductive parts are electrically connected to prevent hazardous voltages appearing
between them. You can accomplish this by a proper factory grounding, that is, make sure
that all simultaneously accessible conductive parts are grounded to the ground /
protective earth (PE) bus of the building.
•Do not do insulation or voltage withstand tests on the drive or drive modules.
•Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a
potentially fatal electric shock, arc flash or high-energy arc blast exists.
•Make sure that the electrical power network, motor/generator, and environmental
conditions agree with the drive data.
•If you have a cardiac pacemaker or other electronic medical device, keep away from the
area near motor, drive, and the drive power cabling when the drive is in operation. There
are electromagnetic fields present which can interfere with the function of such devices.
This can cause a health hazard.
Note:
•The motor cable terminals of the drive are at a dangerous voltage when the input power is
on, regardless of whether the motor is running or not.
•The DC terminals (UDC+, UDC-) are at a dangerous voltage.

5
•External wiring can supply dangerous voltages to the terminals of relay outputs (RO1, RO2
and RO3).
•The Safe torque off function does not remove the voltage from the main and auxiliary
circuits. The function is not effective against deliberate sabotage or misuse.
Printed circuit boards
WARNING! Use a grounding wrist band when you handle printed circuit boards.
Do not touch the boards unnecessarily. The boards contain components sensitive to
electrostatic discharge.
Grounding
These instructions are for all personnel who are responsible for the electrical installation,
including the grounding of the drive.
WARNING! Obey these instructions. If you ignore them, injury or death, or equipment
malfunction can occur, and electromagnetic interference can increase. If you are not a
qualified electrical professional, do not do grounding work.
•Always ground the drive, the motor and adjoining equipment to the ground/ protective
earth (PE) bus of the power supply. This is necessary for the personnel safety. Proper
grounding also reduces electromagnetic emission and interference.
•In a multiple-drive installation, connect each drive separately to the ground / protective
earth (PE) bus of the power supply.
•Make sure that the conductivity of the ground/ protective earth (PE) conductors is
sufficient. See the electrical planning instructions of the drive. Obey the local regulations.
•Connect the power cable shields to the ground / protective earth (PE) terminals of the
drive.
•Make a 360° grounding of the power and control cable shields at the cable entries to
suppress electromagnetic disturbances.
Note:
•You can use power cable shields as grounding conductors only when their conductivity is
sufficient.
•As the normal touch current of the drive is higher than 3.5mA AC or 10mA DC, you must use
a fixed protective earth (PE) connection. The minimum size of the protective earth
conductor must comply with the local safety regulations for high protective earth
conductor current equipment. See standard IEC/EN 61800-5-1 (UL 61800-5-1) and the
electrical planning instructions of the drive.
Additional Instructions for permanent magnet motor drives
Safety in installation, start-up and maintenance
These are additional warnings concerning permanent magnet motor drives. The other safety
instructions in this chapter are also valid.
WARNING! Obey these instructions. If you ignore them, injury or death and damage to the
equipment can occur.

6
•Do not work on a drive when a rotating permanent magnet motor is connected to it. A
rotating permanent magnet motor energizes the drive including its input power terminals.
Before installation, start-up and maintenance work on the drive:
•Stop the motor.
•Disconnect the motor from the drive with a safety switch or by other means.
•If you cannot disconnect the motor, make sure that the motor cannot rotate during work.
Make sure that no other system can rotate the motor directly or through any mechanical
connection.
•Measure that the installation is de-energized.
- Use a multimeter with an impedance of at least 1Mohm.
- Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W) and
the grounding (PE) busbar is close to 0V
- Make sure that the voltage between the drive input power terminals (L1, L2, L3) and the
grounding (PE) busbar is close to 0V.
- Make sure that the voltage between the drive DC terminals (UDC+, UDC-) and the
grounding (PE) terminal is close to 0V.
•Install temporary grounding as required by the local regulations.
Start-up and operation:
•Make sure that the motor cannot be run into overspeed, e.g. driven by the load. Motor
overspeed causes overvoltage that can damage or destroy the capacitors in the
intermediate circuit of the drive.
General safety in operation
These instructions are for all personnel that operate the drive.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
•Do not power up the drive more than five times in ten minutes. Too frequent power-ups
can damage the charging circuit of the DC capacitors. If you need to start or stop the drive,
use the control panel Hand, Off and Auto keys or commands through the I/O terminals of
the drive.
•Give a stop command to the drive before you reset a fault. If you have an external source
for the start command and the start is on, the drive will start immediately after the fault
reset, unless you configure the drive for pulse start. See the firmware manual.
•Before you activate automatic fault reset functions of the drive control program, make
sure that no dangerous situations can occur. These functions reset the drive automatically
and continue operation after a fault.
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via a
network interface. It is Customer’s sole responsibility to provide and continuously ensure a secure
connection between the product and Customer network or any other network (as the case may
be). Customer shall establish and maintain any appropriate measures (such as but not limited to
the installation of firewalls, application of authentication measures, encryption of data,
installation of anti-virus programs, etc) to protect the product, the network, its system and the
interface against any kind of security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information. ABB and its affiliates are not liable for damages
and/or losses related to such security breaches, any unauthorized access, interference, intrusion,
leakage and/or theft of data or information.

7
Contents
This manual is the Installation Manual for ACQ580 irrigation drive packages. Complete technical
details are available in the ACQ580-01 Hardware Manual (
3AXD50000044862 ) or ACQ580-31
Hardware Manual (
3AXD50000045935 ). Complete programming information is available in the
ACQ580 pump control program firmware manual (
3AXD50000035867 ).
Drive identification
To determine the type of your drive, refer to its construction code. Use the following to interpret
the type code found on the identification label on the inside surface of the enclosure door.
ACQ580-0P…+C192+F289, 3R irrigation drive package
ACQ580- 0P - - +C192+F289+
All option codes must be in alphanumeric order
ACQ580
-0P
-
-
Voltage Rating
+C192
+F289
+
460 V
052A 096A 124A 156A
065A 180A
077A
240A
Options
Voltage
Frame Size
230 V
Product series Construction Size Voltage Standard Options
R8
075A 088A 143A 169A
114A 211A
Base Drive Construction
Drive Package with input disconnect means
Product series
273A
R4 R5 R7R6
Irrigation package: UL Type 3R enclosure with flange mounted ACQ Irrigation drive with Irrigation specific software; Service Entrance rated for three phase four wire power
system, input voltage surge suppressor and condensation heater
MCCB Circuit Breaker Input Disconnect without fuses (65 kA SCCR)
Options (Plus Codes)
(Output current rating, see table below for details) Requires 4-digit Amp rating in type code
Size
2 = 208/240 VAC
4 = 460 VAC
Standard (Plus Code)
Standard (Plus Code)

8
ACQ580-3P…+C192+F289, ULH 3R irrigation drive package
ACQ580-xP…+C192+F289 options
ACQ580-3P - -4+C192+F289+
All option codes must be in alphanumeric order
ACQ580
-3P
Base Drive Construction
Ultra-low harmonic drive package with input disconnect means
-Size
-4
+C192
Standard (Plus Code)
+F289
Irrigation package: UL Type 3R enclosure with flange mounted ACQ Irrigation drive with Irrigation specific software; Service Entrance rated for three
phase four wire power system, input voltage surge suppressor and condensation heater
052A 096A
065A
077A
Frame Size
124A
156A
180A
R6 R8
MCCB Circuit Breaker Input Disconnect without fuses (65 kA SCCR)
Standard (Plus Code)
(Output current rating, see table below for details) Requires 4-digit Amp rating in type code
Voltage Rating
4 = 460 VAC
Product series
Voltage
Standard Options Options
Voltage
460 V
Product series Construction Size
ACQ580-xP Pilot Device Options
G302 Hand-off-auto (HOA) switch
G303 Speed Potentiometer
ACQ580-xP Control Power Transformer Options
G304
Control transformer with 115 Vac, 1 phase secondary extra 100 VA to a fuse

9
Installation
This information is unique to ACQ580 Irrigation Drive Packages (ACQ580-xP…+C192+F289). This
includes an ACQ580 AC adjustable frequency drive with ABB irrigation specific software packaged
in a UL type 3R enclosure with a molded case circuit breaker input disconnect, Service Entrance
rating for three phase four wire power system, input voltage surge suppressor and condensation
heater. Refer to the Electrical Installation - North America in the ACQ580 Hardware Manuals for all
other information. Failure to observe the warnings and instructions may cause malfunction or
personal hazard.
WARNING! Before you begin read Safety instructions on Page 2 .
WARNING! When the ACQ580 irrigation drive package is connected to the line power,
the Motor Terminals T1, T2, and T3 are live even if the motor is not running.
Do not make any connections when the ACQ580 irrigation drive package is connected
to the line. Disconnect and lock out power to the drive before servicing the drive.
Failure to disconnect power may cause serious injury or death.
Table 1. Enclosure Designation
Mounting the drive
The ACQ580 irrigation drive packages are designed to be mounted on a solid vertical surface or
using UNISTRUT. An optional floor/ground mounting kit is available for purchase for both cabinet
sizes. See section
Optional floor kit mounting on Page 21 for additional floor kit mounting
information.
Use a hoist to move the cabinet into position.
Note: if the cabinet location does not provide access to the cabinet sides, be sure the side panels
are mounted before positioning the cabinet.
Install and tighten the mounting bolts.
Frame Light Duty HP Enclosure Designation
6-Pulse; 208/240 Volt Ratings
R4 20 M3R-32W
R5 30-40
R6 50
M3R-40WR7 60-75
R8 100
6-Pulse; 480 Volt Ratings
R4 40-60 M3R-32W
R5 75
R6 100
M3R-40WR7 125-150
R8 200
ULH; 480 Volt Ratings
R6 40-60 M3R-40W
R8 75-150

10
Installing the wiring
WARNING
· Metal shavings or debris in the enclosure can damage electrical equipment and create a
hazardous condition. Where parts, such as conduit plates require cutting or drilling, first
remove the part. If that is not practical, cover nearby electrical components to protect
them from all shavings or debris.
· Do not connect or disconnect input or output power wiring, or control wires, when power
is applied.
· Never connect line voltage to drive output Terminals T1, T2, and T3.
· Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the unit.
Disconnect motor wires before taking any measurements in the motor or motor wires.
· Make sure that power factor correction capacitors are not connected between the drive
and the motor.
Connection diagrams
ACQ580-xP…+C192+F289 UL Type 3R units are configured for wiring access from the bottom
only. The following figures show the layout. For drive control wiring see the Connecting the
control cables section of the Electrical installation – North America chapter in the ACQ580-01
Hardware Manual (
3AXD50000044862 ) or ACQ580-31 Hardware Manual ( 3AXD50000045935 ).
Maintain appropriate separation of control and power wires.
M3R-32W wall mount, back view M3R-40W wall mount, back view
26
32.5
52.3 49
57
60.3
34
40.5

11
M3R-32W
Figure 1. Example shown is ACQ580-0P-096A-4+C192+F289 (R5 frame) with optional hand-off-auto switch
(+G302) and speed potentiometer (+G303).
M3R-40W
Figure 2. Example shown is ACQ580-3P-180A-4+C192+F289 (R8 frame) with optional hand-off-auto switch
(+G302) and speed potentiometer (+G303).
Circuit
Breaker
Disconnect
Control
Terminals
Cable
Entry/Exit
Input
Ground Lug
L1 L2 L3
T1 T2 T3
N
Input
Power
Terminals
Circuit
Breaker
Disconnect
Motor
Terminals
Control
Terminals
Cable
Entry/Exit
L1 L2 L3
T1 T2 T3
N
Input
Ground Lug
Input
Power
Terminals

12
Power connection terminals
The following table shows the maximum wire size and required tightening torque for incoming
power, grounding and motor terminals.
Table 2. Terminal connection table
Branch circuit protection
Input power is connected to the ACQ580 irrigation drive package through a door interlocked
circuit breaker. When connected to a 240V or 480V power source, the ACQ580 with circuit breaker
is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical
amperes. Additional fuse protection is not required by UL when using circuit breakers as supplied.
Operation
The ACQ580 irrigation drive package uses irrigation specific software that is based on the
ACQ580 pump control firmware. The information below details items that are unique to the
ACQ580 irrigation drive package. See the ACQ580 pump control program firmware manual
(
3AXD50000035867 ) for additional information on ACQ580 software and parameters.
Type Code
Output
Ratings
Base
Drive
Frame
Enclosure
Designation
Terminal Wire Range & Tightening Torque
Input/Circuit Breaker
Terminals Motor Terminals Ground Lugs
Amps HP Range Nm Range Nm Maximum Nm
6-Pulse; 208/240 Volt Ratings
ACQ580-0P-075A-2+C192+F289 74.8 25 R4 M3R-32W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 1.5 Nm
ACQ580-0P-088A-2+C192+F289 88 30 R5 M3R-32W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 2 AWG 2.2 Nm
ACQ580-0P-114A-2+C192+F289 114 40 R5 M3R-32W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 2 AWG 2.2 Nm
ACQ580-0P-143A-2+C192+F289 143 50 R6 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-0P-169A-2+C192+F289 169 60 R7 M3R-40W 0 AWG to 500 MCM 31 Nm 3/0 AWG to 500 MCM 40 Nm 350 MCM 9.8 Nm
ACQ580-0P-211A-2+C192+F289 211 75 R7 M3R-40W 0 AWG to 500 MCM 31 Nm 3/0 AWG to 500 MCM 40 Nm 350 MCM 9.8 Nm
ACQ580-0P-273A-2+C192+F289 248 100 R8 M3R-40W 0 AWG to 500 MCM 31 Nm 2 x 1/0 AWG to 2 x 300 MCM 40 Nm 2 x 350 MCM 9.8 Nm
6-Pulse; 480 Volt Ratings
ACQ580-0P-052A-4+C192+F289 52 40 R4 M3R-32W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 1.5 Nm
ACQ580-0P-065A-4+C192+F289 65 50 R4 M3R-32W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 1.5 Nm
ACQ580-0P-077A-4+C192+F289 77 60 R4 M3R-32W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 1.5 Nm
ACQ580-0P-096A-4+C192+F289 96 75 R5 M3R-32W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 2 AWG 2.2 Nm
ACQ580-0P-124A-4+C192+F289 124 100 R6 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-0P-156A-4+C192+F289 156 125 R7 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-0P-180A-4+C192+F289 180 150 R7 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-0P-240A-4+C192+F289 240 200 R8 M3R-40W 0 AWG to 500 MCM 31 Nm 2 x 1/0 AWG to 2 x 300 MCM 40 Nm 2 x 350 MCM 9.8 Nm
ULH; 480 Volt Ratings
ACQ580-3P-052A-4+C192+F289 52 40 R6 M3R-40W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 2.9 Nm
ACQ580-3P-065A-4+C192+F289 65 50 R6 M3R-40W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 2.9 Nm
ACQ580-3P-077A-4+C192+F289 77 60 R6 M3R-40W 14 AWG to 1/0 AWG 2.5 Nm 10 AWG to 2/0 AWG 5.5 Nm 2 AWG 2.9 Nm
ACQ580-3P-096A-4+C192+F289 96 75 R8 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-3P-124A-4+C192+F289 124 100 R8 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-3P-156A-4+C192+F289 156 125 R8 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm
ACQ580-3P-180A-4+C192+F289 180 150 R8 M3R-40W 4AWG to 300 MCM 25 Nm 4 AWG to 300 MCM 30 Nm 350 MCM 9.8 Nm

13
Irrigation specific home screens
Three home screen options that been configured specifically for irrigation. The primary home
screen includes the exclusive total flow, acre foot calculation.
How to start up the drive using First start assistant with the irrigation specific software
Note: Automatic selection of supply voltage is not supported in the ACQ580 ULH irrigation drives
(ACQ580-3P). You must select the supply voltage manually using parameter 95.01 Supply Voltage.
Follow the instructions below.
Primary home screen Secondary home screen Tertiary home screen
Safety
Do not start-up the drive unless you are a qualified electrician.
Read and obey the instructions in chapter Safety instructions at the beginning of the Hardware manual of
the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
Check the installation. See chapter Installation checklist in the Hardware manual of the drive.
Make sure there is no active start on (DI1 in factory settings, that is, default configuration). The drive
will start up automatically at power-up if the external run command is on and drive is in the external
control mode.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
• there is a risk of damage in case of an incorrect direction of rotation, or
• a Normal ID run is required during the drive start-up, when the load torque is higher than 20% or the
machinery is not able to withstand the nominal torque transient during the ID run.
Hints on using the assistant control panel
The two commands at the bottom of the display (Options and Menu
in the figure on the right), show the functions of the two softkeys
and located below the display.
The commands assigned to the softkeys vary depending on the
context.
Use keys , , and to move the cursor and/or change
values depending on the active view.
Key shows a context-sensitive help page.
For more information, see ACx-AP-x assistant control panels user’s
manual (3AXD50000035867)
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1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor or pump name plate data at hand.
Power up the drive.
The First start assistant guides you through the first start-up.
The assistant begins automatically. Wait until the control panel
enters the view shown on the right.
Select the language you want to use by highlighting it (if not already
highlighted) and pressing (OK).
Set the date and time as well as date and time display formats.
• Go to the edit view of a selected row by pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
To change a value in an edit view:
• Use and to move the cursor left and right.
• Use and to change the value.
• Press (Save) to accept the new setting, or press
(Cancel) to go back to the previous view without making
changes.
To give the drive a name that will be shown at the top, press . If
you do not want to change the default name (IRR), continue by
pressing (Next).
Hint: Name the drive, for example, Pump 1.
ACQ580 ULH Irrigation drives: Select the supply voltage with
parameter 95.01 Supply voltage:
• In the First start assistant menu, select Exit and press (Next).
• In the Home view, press (Menu) to enter the Main menu.
• In the Main menu, go to Parameters > Complete list > 95 HW
configuration by selecting the correct row and pressing
(Select) repeatedly.
• Select parameter 95.01 Supply voltage and press (Edit).
• Select supply voltage 380…415 or 440…480 using keys and
. Press (Save).
• Go back to the Main menu by pressing (Back) repeatedly.
• In the Main menu, select First start assistant and press
(Select) to enter the First start assistant menu.
Continue with the following steps for commissioning the ACQ580.

15
Refer to the motor or pump nameplate for the following nominal value settings of the motor.
Enter the values exactly as shown on the motor or pump nameplate.
Example of a nameplate of an induction (asynchronous) motor:
Check that the motor data is correct. Values are predefined on the
basis of the drive size but you should verify that they correspond to
the motor.
Go to the edit view of a selected row by pressing .
• Scroll the view with and .
Press (Next) to continue.
Adjust the limits according to your needs.
• Go to the edit view of a selected row by pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
If you want to set up irrigation process settings, select Yes and press
(Next).
If you do not want to set up irrigation process settings, select Exit to
hand mode
and press (Next).
Select pump type; Submersible/Turbine or Boost Pump and press
(Next).
ABB Motors
3 ~ motor M2AA 200 MLA 4
IEC 200 M/L 55
No
Ins. cl. F IP 55
V Hz kW r/min A cos ij,$,1 tE/S
690 Y
400 D
660 Y
380 D
415 D
440 D
Cat. no
50
50
50
50
50
60
30
30
30
30
30
35
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
6312/C3 6210/C3 180 kg
IEC 34-1
3GAA 202 001 - ADA
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16
If the pump type of Submersible/Turbine was selected, adjust the
quick ramp settings for seconds and Hz by pressing .
• Scroll the view with and .
Press (Next) to continue.
If the pump type of Booster Pump was selected, adjust the ramp
acceleration and deceleration times .
Press (Next) to continue.
If you want to set up control settings, select Yes and press
(Next).
If you do not want to set up control settings, select Exit and set up
flow and press (Next).
If you want to control via a pressure transmitter, select Pressure
transmitter and
press (Next).
If you do not want to control via a pressure transmitter, select Exit
and set up flow and
press (Next).
Adjust the scaling of feedback to your needs.
• Go to the edit view of a selected item by pressing .
Press (Next) to continue.
If you want to use a constant value for your pressure transmitter,
select Use a constant value and press (Next).
If you do not want to use a constant value, select Exit and set up
flow and press (Next).
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Adjust the setpoint to your needs.
• Go to the edit view of a selected item by pressing .
Press (Next) to continue.
If you want to set up flow calculations, select Yes and press
(Next).
If you do not want to set up flow calculations, select Exit to hand
mode and press (Next).
Adjust flow calculations to your needs.
• Go to the edit view of a selected item by pressing or by
pressing (Edit).
• Scroll the view with and .
Press (Done) to complete first start assistant set up.
The Home view 1 monitoring the values of the selected signals is
shown on the panel.
There are three preconfigured Home view displays. Home view 1 is
default Home view.
You can browse them with keys and .
2 – Additional settings in the Primary settings menu
Make any additional adjustments, for example, pump protections,
starting from the Main menu – press (Menu) to enter the
Main menu.
Select Primary settings and press (Select) (or ).
In the Primary settings menu, select Pump protections and press
(Select) (or ).
To get more information on the Primary settings menu items, press
to open the help page.
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Irrigation primary settings
The ACQ580 irrigation drive software contains a Primary Settings menu that allows you to adjust
and define additional settings in the drive.
3 – Hand/Off/Auto operation
The drive can be in remote control or local control, and in local
control there are additionally two different modes.
Remote control: Drive is controlled from the I/O or the fieldbus.
• Top row of the view shows Auto.
Local control: Drive is controlled from the control panel.
• Top row of the view shows Off, that is, the drive is in the Off
mode. Drive is stopped.
• Top row of the view shows Hand, that is, the drive is in the Hand
mode. Drive is running. The initial reference in the Hand mode is
copied from the drive reference.
Symbol on the top row indicates that you can change the
reference with and .
The following diagram shows the state transitions when you press
the Hand, Off or Auto button:
Note: When you restart the drive while fault 7081 Control panel loss
is active, the mode changes from Hand or Off to Auto.
Auto
Off
Hand
The Primary Settings and sub-settings in the
ACQ580 irrigation drive are:
•Start, stop reference
- Basic operation setup
- Basic control setup
- Auto control selection
- Secondary auto control location
- Interlocks/permissives
- Stop mode
- Constant frequencies
- Start mode
- Start delay
•Pump features
- Flow protection
- Pressure protection
- Dry pump protection
- Flow calculation
- Soft pipe fill
•Motor
- Nominal values
- Start mode
- Phase order
- Switching frequency
- Thermal protection estimated
- Thermal protection measured
- Stall protection

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•Ramps
- Quick ramps
- Acceleration time
- Deceleration time
- Stop mode
- Ramp time target frequency
•Limits
- Minimum frequency
- Maximum frequency
- Maximum current
•PID Control
- PID assistant
- Activate PID control
- Start/stop from
- Unit
- PID status
- Feedback
- Setpoint
- Tuning
- Increase output: Feedback
- Output
- Sleep function
•Fieldbus
- Embedded fieldbus
- Fieldbus adapter
•Fault functions
- Auto-reset faults
- Additional fault reset
- Enable AI2 low detection
•Advanced functions
- External events
- Supervision
- Timed functions
- Confirmation for HAND/OFF
•Clock, region, display
- Select drive
- Language
- Date & time
- Units
- Drive name
- Contact info in fault view
- Edit texts
- Display settings
- Show in lists
- Edit Home view
- Show inhibit pop-up
•Assistants
- Irrigation Smart Assist
- Basic operation setup
- Basic control setup
- Nominal values
- ID run
- PID assistants
- Security
- Control mode
Note: The Primary Settings menu enables you to program the majority of the drive functionality
or features; more advanced configuration can be done via the parameters. For more information
on the different parameters, see the Parameters chapter of the ACQ580 pump control program
firmware manual (
3AXD50000035867 ).
Irrigation total flow accumulated feature
The ACQ580 irrigation drive includes a total flow accumulated feature and the exclusive total
flow, acre foot calculation. These features were developed specifically to meet the irrigation
market's needs.
The parameters associated with these features are:
•P47.01 - Total flow - acre ft.
- Total accumulated flow in unit acre ft
- 1 acre ft. = 325,851.427 gallons
- Parameter type is Real 32
- Max value = 2,147,483.000
•P47.11 - Total flow days
- Total number of days flow is accumulated before value is reset
- Set value to zero (0) and set P47.12 to zero (0) to disable total flow reset function
•P47.12 - Total flow elapsed
- Number of days elapsed in “total flow days” time period