ABB HVC-PU 150 Overnight User manual

User manual
HVC-PU 100-150 kW Overnight
© Copyright ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB EV Infrastructure. All rights reserved.
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Contents
1 About this document.......................................................................... 5
1.1 Function of this document...................................................................................................... 5
1.2 Target group...............................................................................................................................5
1.3 Revision history..........................................................................................................................5
1.4 Language.....................................................................................................................................5
1.5 Illustrations.................................................................................................................................5
1.6 Units of measurement..............................................................................................................5
1.7 Typographical conventions..................................................................................................... 5
1.8 How to use this document.......................................................................................................5
1.9 General symbols and signal words........................................................................................ 6
1.10 Special symbols for warnings and dangers..........................................................................7
1.11 Related documents....................................................................................................................7
1.12 Manufacturer and contact data.............................................................................................. 7
1.13 Abbreviations............................................................................................................................. 8
1.14 Terminology................................................................................................................................8
1.15 Orientation agreements...........................................................................................................9
2 Description.........................................................................................10
2.1 Type plate..................................................................................................................................10
2.2 Intended use............................................................................................................................. 10
2.3 Overview.....................................................................................................................................11
2.3.1 Overview of the system.......................................................................................... 11
2.3.2 Power cabinet, outside...........................................................................................12
2.3.3 Power supply box, outside.................................................................................... 13
2.3.4 Control box, outside............................................................................................... 14
2.4 Control elements......................................................................................................................15
2.4.1 Beacon....................................................................................................................... 15
2.4.2 Emergency stop button (EMO).............................................................................16
2.5 Options...................................................................................................................................... 16
2.5.1 Stop button.............................................................................................................. 16
3 Safety.................................................................................................. 17
3.1 Liability.......................................................................................................................................17
3.2 General safety instructions....................................................................................................17
3.3 Responsibilities for the owner.............................................................................................. 17
3.4 Personal protective equipment............................................................................................ 18
3.5 Safety instructions for use.................................................................................................... 18
3.6 Safety instructions during cleaning or maintenance....................................................... 19
3.7 Safety instructions for earthing........................................................................................... 19
Contents
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3.8 Signs on the EVSE....................................................................................................................19
3.9 Discard parts or the EVSE......................................................................................................20
3.10 Cyber security.......................................................................................................................... 20
4 Operation............................................................................................21
4.1 Prepare before use.................................................................................................................. 21
4.2 Emergency stop....................................................................................................................... 21
4.3 Reset the EVSE after an emergency stop............................................................................21
4.4 Charge session.........................................................................................................................22
4.4.1 Charge an EV............................................................................................................ 22
4.4.2 Start a charge session............................................................................................22
4.4.3 Stop a charge session............................................................................................ 22
4.5 Maintenance and cleaning..................................................................................................... 22
4.5.1 Maintenance schedule............................................................................................22
4.5.2 Clean the EVSE.........................................................................................................23
4.5.3 Clean the contact dome.........................................................................................23
4.5.4 Do a check on the cabinet..................................................................................... 24
5 Troubleshooting................................................................................ 25
5.1 Troubleshooting procedure.................................................................................................. 25
6 Technical data....................................................................................26
6.1 EVSE type.................................................................................................................................. 26
6.2 Cleaning specifications.......................................................................................................... 26
6.3 Cleaning specifications - contact dome............................................................................. 26
6.4 Compensation of the park tolerances.................................................................................27
6.5 Bulk charge specifications..................................................................................................... 27
6.6 Dimensions............................................................................................................................... 28
6.6.1 Power cabinet.......................................................................................................... 28
6.6.2 Control box...............................................................................................................28
6.6.3 Power supply box....................................................................................................28
6.6.4 Contact dome.......................................................................................................... 28
6.7 Space requirements................................................................................................................29
6.7.1 Power cabinet.......................................................................................................... 29
6.7.2 Control box...............................................................................................................30
6.7.3 Contactor box.......................................................................................................... 31
6.8 Ambient conditions................................................................................................................. 31
6.8.1 Control box............................................................................................................... 31
6.8.2 Power supply box.................................................................................................... 32
6.8.3 Power cabinet.......................................................................................................... 32
6.9 DC output specifications....................................................................................................... 32
6.9.1 100 kW configuration............................................................................................. 32
6.9.2 150 kW configuration............................................................................................. 32
Contents
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1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (HVC-PU 100-150 kW Overnight),
including the variants and options listed in section 6.1 .
The document gives the information that is necessary to do these tasks:
• Use the EVSE
• Do basic maintenance tasks
1.2 Target group
The document is intended for the owner of the EVSE.
For a description of the responsibilities of the owner, refer to section 3.3 .
1.3 Revision history
Version Date Description
001 Initial version
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document
shows other units between parentheses () or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence
is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document
is a part of the EVSE.
About this document
6AGA000007-0604-EN | 001 5

1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this
can cause injury or death.
Refer to section
1.10 .
Warning If you do not obey the instruction, this
can cause injury.
Refer to section
1.10 .
Caution If you do not obey the instruction, this
can cause damage to the EVSE or to
property.
Note A note gives more data, to make it easier
to do the steps, for example.
- Information about the condition of the
EVSE before you start the procedure.
- Requirements for personnel for a proce-
dure.
- General safety instructions for a proce-
dure.
- Information about spare parts that are
necessary for a procedure.
- Information about support equipment
that is necessary for a procedure.
- Information about supplies (consuma-
bles) that are necessary for a procedure.
- Make sure that the power supply to the
EVSE is disconnected.
- Electrotechnical expertise is required,
according to the local rules.
Note: It is possible that not all symbols or signal words are present in
this document.
About this document
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1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Note: It is possible that not all symbols are present in this document.
1.11 Related documents
Document name Target group
Product data sheet All target groups
Installation manual Qualified installation engineer
User manual Owner
Service manual Qualified service engineer
Declaration of conformity (CE) All target groups
1.12 Manufacturer and contact data
Manufacturer
ABB EV Infrastructure
Heertjeslaan 6
2629 JG Delft
The Netherlands
Contact data
The local representative of the manufacturer can give you support on the EVSE. You
can find the contact data here: https://new.abb.com/
About this document
6AGA000007-0604-EN | 001 7

1.13 Abbreviations
Abbreviation Definition
AC Alternating current
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MiD Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this
document.
1.14 Terminology
Term Definition
Network operating center
of the manufacturer
Facility of the manufacturer to do a remote check on
the correct operation of the EVSE
Cabinet Enclosure of the EVSE, including the components on
the inside
CHAdeMO Japanese DC fast charging method for electric vehicles
Contractor Third party that the owner or site operator hires to do
engineering, civil and electrical installation work
Grid provider Company that is responsible for the transport and dis-
tribution of electricity
Local rules All rules that apply to the EVSE during the entire lifecy-
cle of the EVSE. The local rules also include the national
laws and regulations.
Open charge point proto-
col
Open standard for communication with charge sta-
tions
Owner Legal owner of the EVSE
About this document
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Term Definition
Site operator Entity that is responsible for the day-to-day control of
the EVSE. The site operator does not have to be the
owner.
User Owner of an EV, who uses the EVSE to charge the EV
Note: It is possible that not all terms are present in this document.
1.15 Orientation agreements
D
C
B
X
Z
Y
A
A Front side: face forward to the
EVSE during normal use
B Left side
C Right side
D Rear side
X X-direction (positive is to the right)
Y Y-direction (positive is rearward)
Z Z-direction (positive is upward)
About this document
6AGA000007-0604-EN | 001 9

2 Description
2.1 Type plate
XXV XA/XXW
XXXXXXXXXXXX
XXXXXXXXXXXXXXXXX
XXXXXXXXXX
XXXXXX-XXX-XXXX-XXX
XXKg
XX XXXX
XXXXAXXXV
K
J
I
L
M
N
D
E
C
B
A
F
G
H
A Manufacturer
B Full EVSE type
C Part number of the EVSE
D Serial number
E Global identification number of the
EVSE
F Mass of the EVSE
G EVSE rating
H Address of the manufacturer
I CE mark
J QR code with the global
identification number of the EVSE
K QR code with the serial number of
the EVSE
L QR code with the contact
information of the manufacturer
M Additional EVSE rating data
M Production date
Note: The data in the illustration are only an example. Find the type plate
on your EVSE to see the applicable data. Refer to section 2.3 .
2.2 Intended use
The EVSE is intended for the DC charging of EVs. The EVSE is intended for indoor or
outdoor use.
The properties of the electrical grid, the ambient conditions and the EV must
comply with the technical data of the EVSE. Refer to chapter
6 .
Only use the EVSE with accessories that the manufacturer provides and that obey
the local rules.
Description
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Danger:
General risk
• If you use the EVSE in any other way than described in the related
documents, you can cause death, injury and damage.
• Use the EVSE only as intended.
2.3 Overview
2.3.1 Overview of the system
K
J
H
C
E
G
B
A
F
D
H
A AC input cable
B Auxiliary AC input cable
C Power cabinet
D Power supply box
E DC output cables
F Auxiliary DC output cables
G Control box
H Contact dome
J EV
K Parking space
Part Function
AC input cable To supply the electricity from the power distrubution
board to the EVSE
Auxiliary AC input cable To supply the electricity from the auxiliary power dis-
trubution board to the EVSE
Power cabinet To change the AC input power into DC output power
Power supply box To supply the EVSE with DC auxiliary power
DC output cables To conduct the DC output from the EVSE to the con-
tact dome
Auxiliary DC output cables To conduct the auxiliary power to the EVSE
Control box To control the charge process
Contact dome To conduct the DC output from the EVSE to the EV
Description
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Part Function
EV The EV of which the batteries need to be charged
Parking space Parking space
2.3.2 Power cabinet, outside
F
G
D
E
B
A
C
A Border cover
B Air outlet
C Type plate
D Door
E Antenna
F Air inlet (4x)
G Enclosure
Part Function
Border cover To cover the bottom part of the EVSE
Air inlet and outlet To let the cooling air in and out. The airflow prevents
overheating of the parts on the inside of the EVSE
Type plate To show the identification data of the power cabinet.
Door To give authorized personnel access of the inside of
the cabinet
Antenna To send and receive wireless 2G, 3G and 4G signals
Enclosure To reduce the accessibility of unqualified persons to
the inside of the cabinet
Description
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2.3.3 Power supply box, outside
C
A
D
B
A Enclosure
B Door
C Cable glands
D Type plate
Part Function
Enclosure To reduce the accessibility of unqualified persons to
the inside of the EVSE
Door To prevent unauthorized access to the inside of the
box
Cable glands Openings for the cables
Type plate To show the identification data of the box.
Description
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2.3.4 Control box, outside
A
B
C
E
D
A Enclosure
B Door
C Beacon
D Type plate
E Cable glands
Part Function
Enclosure To reduce the accessibility of unqualified persons to
the inside of the EVSE
Door To prevent unauthorized access to the inside of the
EVSE
Beacon To indicate the state of the EVSE
Type plate To show the identification data of the box.
Cable glands Openings for the cables
Description
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2.4 Control elements
2.4.1 Beacon
A
A Beacon with integrated LED
indicator
The beacon shows the status of the EVSE.
Table 1: Indications of the lights
LED color LED status Status of the EVSE
Error
Idle
Preparation phase
Charging
Charge complete
Description
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2.4.2 Emergency stop button (EMO)
A
A Emergency stop button (EMO)
Emergency stop button (EMO) is used to cut off power in case of emergency
Note: The placement of this button is customized for every
configuration.
2.5 Options
2.5.1 Stop button
A
A Stop button
The stop button is used to stop the charge session
Note: The placement of this button is customized for every
configuration.
Description
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3 Safety
3.1 Liability
The manufacturer is not liable to the purchaser of the EVSE or to third parties for
damages, losses, costs or expenses incurred by the purchaser or third parties if any
target group mentioned in the related documents does not obey the rules below:
• Obey the instructions in the related documents. Refer to section 1.11 .
• Do not misuse or abuse the EVSE.
• Only make changes to the EVSE, if the manufacturer approves in writing of the
changes.
This EVSE is designed to be connected to and to communicate information and
data via a network interface. It is the sole responsibility of the owner to provide and
continuously ensure a secure connection between the EVSE and the network of the
owner or any other network.
The owner shall establish and maintain any appropriate measures (such as - but not
limited to - the installation of firewalls, application of authentication measures,
encryption of data and installation of anti-virus programs) to protect the EVSE, the
network, its system and the interface against any kind of security breaches,
unauthorized access, interference, intrusion, leakage and/or theft of data or
information.
The manufacturer is not liable for damages and/or losses related to such security
breaches, any unauthorized access, interference, intrusion, leakage and/or theft of
data or information.
3.2 General safety instructions
• This document, the related documents and the warnings included do not
replace your responsibility to use your common sense when you do work on the
EVSE.
• Only do the procedures that the related documents show and that you are
qualified for.
• Obey the local rules and the instructions in this manual. If the local rules
contradict the instructions in this manual, the local rules will apply.
If and to the extent permitted by law, in case of inconsistency or contradiction,
between any requirements or procedure contained in this document and any
such local rules, obey the stricter between the requirements and procedures
specified in this document and the local rules.
3.3 Responsibilities for the owner
Preliminary requirements
1.
The owner is the person who runs the EVSE for commercial or business purposes
for itself or leaves it to a third party for use. During operation he bears legal
Safety
6AGA000007-0604-EN | 001 17

responsibility for the protection of the user, other employees or third parties. The
owner must obey these instructions:
• Know and implement the local rules.
• Identify the hazards (in terms of a risk assessment), resulting from the working
conditions on the site.
• Operate the EVSE with the protective devices installed.
• Make sure that all protective devices are installed after installation or
maintenance work.
• Make an emergency plan that instructs people what to do in case of an
emergency.
• Make sure that all employees and third parties are qualified to work on high-
voltage and high-current electrical installations.
• Make sure that there is sufficient space around the EVSE to safely do
maintenance and installation work.
• Identify a site operator who is responsible for the safe operation of the EVSE
and for the coordination of all work, if the owner does not do these tasks.
3.4 Personal protective equipment
Symbol Description
Protective clothing
Safety gloves
Safety shoes
Safety glasses
3.5 Safety instructions for use
• In the situations that follow, do not use the EVSE and immediately contact the
manufacturer:
• An enclosure has damage.
• An EV charge cable or connector has damage.
• Lightning struck the EVSE.
• There was an accident or a fire at or near the EVSE.
• Water has entered the EVSE.
Safety
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3.6 Safety instructions during cleaning or maintenance
Preliminary requirements
•
• Keep unauthorized personnel at a safe distance during cleaning or maintenance.
• If for cleaning or maintenance it is necessary to remove safety devices,
immediately install the safety devices after the work.
• Put on the correct personal protective equipment. Refer to section 3.4 .
3.7 Safety instructions for earthing
Preliminary requirements
•
• Make sure that the EVSE is connected to an earthed, metal, permanent electrical
system. Alternatively, install an equipment-earthing conductor with circuit
conductors. Connect this earthing conductor to an equipment-earthing terminal
or lead on battery charger.
• Make sure that the connections to the EVSE comply with all applicable local
rules.
3.8 Signs on the EVSE
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts cat can cause a risk of entrapment
Safety
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Symbol Risk type
PE
Sign that means that you must read the manual before
you install the EVSE
Waste from electrical and electronic equipment
Note: It is possible that not all symbols are present on the EVSE.
3.9 Discard parts or the EVSE
• Obey the local rules to discard parts, packaging material or the EVSE.
• Discard electrical and electronic equipment separately in compliance with the
WEEE - 2012/19/EU Directive on waste of electrical and electronic equipment.
3.10 Cyber security
• This product is designed to be connected to and to communicate information
and data via a network interface. It is the Owner's sole responsibility to provide
and continuously ensure a secure connection between the product and Owner's
network or any other network (as the case may be). The Owner shall establish
and maintain any appropriate measures (such as but not limited to the
installation of firewalls, application of authentication measures, encryption of
data, installation of anti-virus programs, etc) to protect the product, the
network, its system and the interface against any kind of security breaches,
unauthorized access, interference, intrusion, leakage and/or theft of data or
information. ABB Ltd and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access, interference,
intrusion, leakage and/or theft of data or information.
Safety
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