Abb Power express rrh User manual

Page 1

QUICK START GUIDE

Power Express RRH

•

• Lug - double-hole #10 on 5/8”centers (not provided).

• Secure lug with screws - 10-32 (provided)

Chassis Ground

150044533

J2015003L001

•1111111111111•

Jllllllllllllll'

-'---'

-

dllll

llllllllb

JIIIIII

IIIIIIII'

Read and

follow

all

safety

statements,

warnings, and precautions

in

this

guide.

Provide

unrestricted

front

to

rear

air

flow-minimum

3

inches

behind

the

shelf.

Capacitive

jumper

required

at

each load

Tools

required:

Jl

1111

11111,1,

,111

111111111111

JIIIIII

IIIIIIII'

• Cablacrimpers Sockets-

5/16,"

7

/16"

and

1/2!'

• Torquewrench

(0-240

in-lb/

28

Nm) •

Wire

cuttersandstrippers

• ScrewDrivers-

Flat

& 2Phtlllps

Step

1-

Mount

Shelf

Ensure

the

frame/rack

is

properly

bounded.

Attach

the

system

to

the

frame/rack

usinga minimum

of

4

(two

on

eachside)

12-24

screws(provided).Torque

to

35

in-lb-5/1&"socket.

Step

2 -

Connect

Chassis

Ground

wtra

• 6AWG minimum

Torque

to

10-32

screws

to

30

in-lb

(3.4Nm)

-5/16" socket.

Some

applications

may

rely

on

frame

mounting

screws

for

shelfground

omitting

the

shelf

ground

cable.

Page 2

QUICK START GUIDE

Secure lug with screws - 10-32 (provided)

Torque to 30 in-lb (3.4Nm) - 5/16” socket.

Note: In+ and Out + wires must be connected to DC Reference Ground (CO Ground).

• Verify that the DC Input voltage is -48VDC and matches the marked polarity using a meter on each In+ and In-.

Connections are on the rear behind a cover - 2

screws.

•

Connections are on the rear behind a cover - 2 screws.

•

Secure lug with screws - 10-32 (provided)

Torque to 30 in-lb (3.4Nm) - 5/16” socket.

Step

3 -

Connect

DC

Outputs

•

Wire-6AW

G

•

Recommen

decl

extemal

feed

protectors -50A

•

Lug•stngl

Connect

In

eachmodu

a-hole

110

(notprovided).

-

and

In+

wires

to

each

circuit

of

le.

Connect

In•wirebeforeIn+wire.

+

Connectfo111

-

Connections

____.--A

Module

A ModuleB

ModufeC

':' I

r:,

":'

l

r:1

'='

I

r.,

':' I

r:,

'='

I

r.,

OIi

r:,

':'

I

r:,

":'

I

r:,

.

~

II~I

~

II~I

~

II~I ~ II~I

~

11~1

...

~

I

~

II~I

~

II~I

.

Circuit1

CmiltZ

Cln::ult

3

Circuit

1 Circuitz Orailt:S Circuit1 OrailtZ

Step

4 -

Verify

DC

Input

Voltage

and

Polarity

Step

5 -

Connect

DC

Outputs

• Wlre-6AWGor8AWG

• Lug• single

Connect

out

eachmodu

•hole

#10

(not

provided).

-

and

out+

w1res

to

each

circuit

of

le.

Connect

out•

wtre

before

out+

wtre.

+

Connections

-

Connections

~'

Module

A ModuleB ModuleC

":'

lr.7

":'

lr:7

":'

lr.7

":'

lr:7

":'

lr.7

~

rn

":'

Im

":'

Im

".:"

II~I

".:"

11

~

I

".:"

11

~

I

".:"

II~I

".:"

11

~

I

".:"

I~I

".:"

11

~

I

".:"

11

~

I

Circuit1 Clrtultz

Cln::ult:S

0n:ult1

Cln::ult2

Clrtult3 Cln:,,,lt1 Clttult2

~

1/,

~

\:!

-!)

~

21

t

f--S

,_

...,---,_

A

If

~

,A

If

x-

¥

~

-!)

~

£.

Mod

ul

eA

Out

In

Out

In

+

♦

+ +

Out

Ill

Out

In

- - - -

Circuit

1 Clrcult2

ModuleD

'='

I

r:,

c:-

Ir.,

'='

I

r.,

~

II~

~

II

~

I

".:"

II~I

Clrcult3

Circuit

1 Circuitz

~

A

If

~

A

If

~

¥

;s

~

¥

~

Module

A.

Out

In

Out

In

+ + + +

Out

In

Out

In

--=-

-

--=--

-

Circuit

1 Circuit 2

ModuleO

":'

I

r

♦

,

":'

Im

":'

Im

".:"

11

~

".:"

I ~I

".:"

11

~

I

Cln::ult

3

Ortultl

Cln:ult2

Jl

1111

11111,1,

~

~ '

~

t

A

If

~

¥

~

Out

In

♦

+

Out

..

- -

Clrcuft3

°!'

I

r.,

~ II~

Cmilt:S

~

/f

~

'

~

,,;.

~

¥

~

Out

..

+ +

Out

..

--=--

-

Clrcult3

":'

Im

".:"

II

~

Clrtult3

Page 3

QUICK START GUIDE

ID Switch is on the left side near the rear.

• Strip wire 3/16”

• Insert wire fully into wire entry

• Tighten screw

•

SW2

Alarm

•

Screw (1/16” flat screw

driver)

• Verify Module Type - use only 150045202 (PS1200DCxx) modules.

• Slide converter into its slot approximately 3/4 of the way.

•

• Slide the unit into the slot until it engages with the back of the shelf.

Swing the faceplate closed to fully seat the converter. Verify the faceplate

is latched.

•

• Turn on the DC input breakers.

• Wait until LEDs stop blinking - up to 5 minutes.

•

Step

6 -

Connect

Alarm

Cable

Remove

alarm

connectors

from

the

chassis.

Connect

alarm

cable.

Insert

alarm

connector

Into

the

chassis.

___

Open

On

Alarm•

00A

--

Common

•

COM

CloseOnAlarm-

COA

Wire

entry

28

•

16

gauge

MajorAlarm

Minor

Warning:

ShockHazard

and

Equipment

Damage-Equipment

and

subassembly

ports

are

suitable

for

connection

to

intra-building

or

unexposed

wiring

or

cabling;

canbe

connected

to

shielded

intra-building

cabling

grounded

at

both

ends.

Step

7 -

Verify

Shelf

ID

Setting

Down

is

0.

•

Shelf

ID

O•

operate

without

a

system

controller.

•

Otherwise,

Power

Shift

shelf

IDs

must

be

unique.

Step

8 -

Install

Modules

ShelflD

SWl

0

0-down

1

1-up

2

0-down

3

1-up

Open

the

faceplate

by

sHdlng

the

faceplate

latch

to

the

left

untll

the

faceplatereleasas

and

swings

outward.

Step

9 -

Initial

Start

Up

Verify

that

all

connections

are

complete

and

secure.

If

any

module

LEDs

are

not

green,

see

Information

Module

Status

LEDs

0-down

1-up

Jl

1111

11111,1,

Page 4

QUICK START GUIDE

Each Module has an LED for each circuit (1, 2, & 3), and one LED for the module itself.

• Intermittent or latent failures will be indicated by the X indicator.

• Some fault indications remain active after correction.

Reset the module by toggling the DC input circuit breaker for the unit.

• OK LED indicates the highest LED priority. Priority 1 is highest.

• Each Circuit LED indicates the Condition of its Circuit, independently of the other Circuits.

• Will not occur if shelf ID is 0.

X

Condition

Action

Priority1LED

Circuit External Fault See Circuit External Fault below.

Toggle DC Input breaker after action applied.

Circuit Shutdown Clear external fault. Toggle DC Input breaker.

Jl

1111

11111,1,

Information: ModuleStatus LEDs

Module

OK

LED

G

4 YBLINK

2 R

BLINK

1 R

y

3

y

3

1 R

Circuit

LEDr

1-

3

G

OFF

YBLINK

RBLINK

R

Module

Status

LEDs

CiraJit-

ON

-normal

Circuit

-

No

Input

Voltage

Apply

DC

Input

remains

replace

module.

Circuit-

Internal

Fault

Replace

module.

Y

Circuit

Standby

(remote)3

Turn

circuit

ON

via

controller.

lffault

GBLINK

Correct

high

ambient

temperature

and

airflowblockage

.

Toggle

Circuit

Thermal

Shutdown

DC

Input

breaker.

lffau

It

remains

or

reoccursreplace

module.

PerCircuitCondition Defective Fan

(not

immedi-

Replace

modules

ately

serviceeffecting

P Ci . C

d'

.

Module

Fail -

Any

Service Replace

module.

er

rcu,t

on

,non

effecting

Internal

Fault

5 RBLINK Per

Circuit

Condition

RS-485

Comm

Fault3

Connect

to

powered

controller.

Page 5

QUICK START GUIDE

Circuit External Fault - Circuit functioning properly, but not able to deliver power normally due to external cause

Possible Cause Action

•

• Specifications and ordering information are in the Power Express RRH Ordering Guide available at

abbpowerconversion.com

•

• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an

Integrated Ground Plane (Mesh Bonding Network or Common Bonding Network).

• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.

•

These documents are available at abbpowerconversion.com

Document Title

Power Express RRH Ordering Guide

Page 6

QUICK START GUIDE

Safety Statements

• Do not install this equipment over combustible surfaces.

• Rules and Regulations - Follow all national and local rules and regulations when making field connections.

• Compression Connectors

• U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified

field-wire conductors where required.

• All installations - apply the appropriate connector to the correct size conductor as specified by the connector

manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.

• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.

• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.

• Fuses and Circuit Breakers - Size as required by the National Electric Code (NEC) and/or local codes. Refer to the

equipment ratings to assure current does not exceed:

Continuous Load (List 1) - 60% of protector rating

Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.

• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations .

• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.

• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker

rating.

• Size DC field-wired conductors with 90°C ampacity (NEC) equal to or greater than circuit breaker/fuse rating.

• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.

• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.

• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet

ac service ground bus. In huts, vaults, and central offices connect to the system bonding network.

• Circuit Breakers and Fuses - Use only those specified in the equipment ordering guide.

• GMT Style Fuses - Use only fuses provided with safety caps.

Page 7

QUICK START GUIDE

Precautions

• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary

knowledge and practical experience with electrical equipment and who understand the hazards that can arise when

working on this type of equipment.

• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be

connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from

the bus.

• Do not disconnect permanent bonding connections unless all power inputs are disconnected.

• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be

possible.

• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and

voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped with

ringer modules, hazardous voltages will be present on the ringer output connectors.

• Use the following precautions in addition to proper job training and safety procedures:

• Use only properly insulated tools.

• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).

• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.

Disconnect all power input before servicing the equipment. Check for multiple power inputs.

• Wear safety glasses.

• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.

• Test circuits before touching.

• Be aware of potential hazards before servicing equipment.

• Identify exposed hazardous electrical potentials on connectors, wiring, etc.

• Avoid contacting circuits when removing or replacing covers;.

• Use a personal ESD strap when accessing or removing electronic components.

• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,

including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic

devices, such as pacemakers. Effects decrease with distance.

Page 8

QUICK START GUIDE

Notes

Page 9

QUICK START GUIDE

Notes

Page 10

QUICK START GUIDE

Notes

Page 11

ABB

601 Shiloh Rd.

Plano, TX USA

abbpowerconversion.com

We reserve the right to make technical changes or modify the

contents of this document without prior notice. With regard to

purchase orders, the agreed particulars shall prevail. ABB AG does

not accept any responsibility whatsoever for potential errors or

possible lack of information in this document.

We reserve all rights in this document and in the subject matter

and illustrations contained therein. Any reproduction, disclosure

to third parties or utilization of its contents–in whole or in

parts – is forbidden without prior written consent of ABB.

ABB Power Express RRH User manual

Popular Industrial Equipment manuals by other brands