ABB Relion SAM600-IO User manual

Relion® SAM600
Switchgear control unit SAM600-IO
Version 2.2
Operation manual

Document ID: 1MRK 500 131-UEN
Issued: June 2021
Revision: C
Product version: 2.2
© 2017 - 2021 Hitachi Power Grids. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written permission from
Hitachi Power Grids, and the contents thereof must not be imparted to a third party, nor used for any
unauthorized purpose.
The software and hardware described in this document is furnished under a license and may be used
or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit.
(https://www.openssl.org/) This product includes cryptographic software written/developed by: Eric
Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Power
Grids company. All other brand or product names mentioned in this document may be trademarks or
registered trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest Hitachi Power Grids representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that each
intended application is suitable and acceptable, including that any applicable safety or other
operational requirements are complied with. In particular, any risks in applications where a system
failure and/or product failure would create a risk for harm to property or persons (including but not
limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment, and those so responsible are hereby requested to ensure that all measures are taken
to exclude or mitigate such risks.
This document has been carefully checked by Hitachi Power Grids but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to notify the
manufacturer. Other than under explicit contractual commitments, in no event shall Hitachi Power
Grids be responsible or liable for any loss or damage resulting from the use of this manual or the
application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility (EMC
Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits
(Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by Hitachi Power
Grids in accordance with the product standard EN 60255-26 for the EMC directive, and with the
product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is
designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction....................................................................................................5
1.1 This manual...........................................................................................................................5
1.2 Intended audience.................................................................................................................5
1.3 Product documentation......................................................................................................... 6
1.3.1 Product documentation set..................................................................................................6
1.3.2 Document revision history...................................................................................................7
1.3.3 Related documents............................................................................................................. 7
1.4 Document symbols and conventions.....................................................................................8
1.4.1 Symbols...............................................................................................................................8
1.4.2 Document conventions........................................................................................................8
Section 2 Safety information......................................................................................... 9
2.1 Symbols on the product.........................................................................................................9
2.2 Warnings............................................................................................................................... 9
2.3 Caution signs.......................................................................................................................10
Section 3 Environmental aspects................................................................................11
3.1 Sustainable development.................................................................................................... 11
3.2 Disposing of the IED............................................................................................................11
Section 4 Overview ......................................................................................................13
4.1 User interface......................................................................................................................13
4.1.1 Introduction........................................................................................................................13
4.2 PCM600 tool........................................................................................................................13
4.2.1 Connectivity packages...................................................................................................... 13
4.3 SAM600-IO LHMI service kit...............................................................................................14
4.3.1 Display...............................................................................................................................14
4.3.2 Keypad.............................................................................................................................. 16
4.4 Local HMI functionality........................................................................................................ 18
4.4.1 LED indication................................................................................................................... 18
4.4.2 Front communication.........................................................................................................19
4.4.3 Parameter management ...................................................................................................20
4.5 Connecting the LHMI service kit to SAM600-IO..................................................................20
4.6 Removing the LHMI service kit from SAM600–IO...............................................................20
4.7 Authorization....................................................................................................................... 21
4.8 Communication................................................................................................................... 22
Section 5 Using the HMI...............................................................................................25
5.1 Using the local HMI............................................................................................................. 25
5.1.1 On-screen keyboard..........................................................................................................25
5.1.2 Logging on.........................................................................................................................26
5.1.3 Logging off.........................................................................................................................27
1MRK 500 131-UEN Rev. C Table of contents
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5.1.4 Turning the display backlight on........................................................................................28
5.1.5 Identifying the device.........................................................................................................28
5.1.6 Adjusting the display contrast............................................................................................29
5.1.7 Navigating in the menu......................................................................................................29
5.1.7.1 Menu structure............................................................................................................. 29
5.1.7.2 Scrolling the display..................................................................................................... 30
5.1.7.3 Changing the default view............................................................................................30
5.1.8 Browsing setting values.....................................................................................................31
5.1.9 Editing values....................................................................................................................31
5.1.9.1 Editing numerical values.............................................................................................. 32
5.1.9.2 Editing string values..................................................................................................... 33
5.1.9.3 Editing enumerated values...........................................................................................34
5.1.9.4 Changing time settings in LHMI................................................................................... 34
5.1.10 Saving settings..................................................................................................................34
5.1.11 Clearing and acknowledging............................................................................................. 35
5.1.12 Using the local HMI help................................................................................................... 35
Section 6 IED operation .............................................................................................. 37
6.1 Normal operation.................................................................................................................37
6.2 Disturbance identification.................................................................................................... 37
6.2.1 Disturbance recording triggering ...................................................................................... 37
6.2.2 Disturbance record analysis .............................................................................................37
6.2.3 Disturbance reports ..........................................................................................................38
6.2.4 IED self-supervision.......................................................................................................... 38
6.2.5 Non-operative functions.................................................................................................... 38
6.3 IED parameterization ..........................................................................................................38
6.3.1 IED settings for IED functionality.......................................................................................39
6.3.2 IED settings for different operating conditions...................................................................39
Section 7 Operating procedures................................................................................. 41
7.1 Monitoring............................................................................................................................41
7.1.1 Indications......................................................................................................................... 41
7.1.1.1 Monitoring an internal IED fault ...................................................................................41
7.1.2 Recorded data...................................................................................................................42
7.1.2.1 Creating disturbance recordings.................................................................................. 42
7.1.2.2 Monitoring disturbance recorder data.......................................................................... 43
7.1.2.3 Controlling and reading disturbance recorder data ..................................................... 44
7.1.2.4 Monitoring events.........................................................................................................44
7.1.3 Remote monitoring............................................................................................................45
7.1.3.1 Monitoring the IED remotely.........................................................................................45
7.2 Resetting the IED................................................................................................................ 45
7.2.1 Clearing and acknowledging via the local HMI..................................................................45
7.3 Changing the IED functionality............................................................................................46
7.3.1 Defining the setting group................................................................................................. 46
7.3.1.1 Activating a setting group.............................................................................................46
7.3.1.2 Browsing and editing setting group values...................................................................47
Table of contents 1MRK 500 131-UEN Rev. C
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Section 8 Troubleshooting ..........................................................................................51
8.1 Fault tracing.........................................................................................................................51
8.1.1 Identifying hardware errors................................................................................................51
8.1.2 Identifying runtime errors...................................................................................................51
8.1.3 Identifying blocked functions............................................................................................. 51
8.1.4 Identifying communication errors...................................................................................... 51
8.1.4.1 Checking the communication link operation.................................................................52
8.1.4.2 Checking the time synchronization.............................................................................. 52
8.1.5 Diagnosing the IED status via the LHMI hint menu...........................................................52
8.2 Indication messages............................................................................................................53
8.2.1 Internal faults.....................................................................................................................53
8.2.2 Warnings........................................................................................................................... 54
8.2.3 Additional indications.........................................................................................................55
8.3 Correction procedures.........................................................................................................55
8.3.1 Creating user accounts and setting and changing passwords..........................................55
8.3.1.1 Changing the password from the LHMI........................................................................55
8.3.2 Identifying IED application problems.................................................................................55
8.3.2.1 Inspecting the wiring.................................................................................................... 56
Section 9 Glossary....................................................................................................... 59
1MRK 500 131-UEN Rev. C Table of contents
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4

Section 1 Introduction
1.1 This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v20
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of the
IED. The manual also describes how to identify disturbances and how to view calculated and
measured power grid data to determine the cause of a fault. The manual provides information related
to the need of LHMI service kit to monitor diagnostics and make configuration changes.
1.2 Intended audience GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11
This manual addresses the operator, who operates the IED on a daily basis.
The operator must be trained in and have a basic knowledge of how to operate protection equipment.
The manual contains terms and expressions commonly used to describe this kind of equipment.
1MRK 500 131-UEN Rev. C Section 1
Introduction
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1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v16
IEC07000220-4-en.vsd
Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal
Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the various tools
available within the PCM600 software. The manual provides instructions on how to set up a PCM600
project and insert IEDs to the project structure. The manual also recommends a sequence for the
engineering of protection and control functions, as well as communication engineering for IEC 61850.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the chronological
order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual can
also be used by system engineers and maintenance personnel for assistance during the testing
phase. The manual provides procedures for the checking of external circuitry and energizing the IED,
parameter setting and configuration as well as verifying settings by secondary injection. The manual
describes the process of testing an IED in a substation which is not in service. The chapters are
organized in the chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of the
IED. The manual also describes how to identify disturbances and how to view calculated and
measured power grid data to determine the cause of a fault. The manual provides information related
to the need of LHMI service kit to monitor diagnostics and make configuration changes.
Section 1 1MRK 500 131-UEN Rev. C
Introduction
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The application manual contains application descriptions and setting guidelines sorted per function.
The manual can be used to find out when and for what purpose a typical protection function can be
used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per function. The
manual can be used as a technical reference during the engineering phase, installation and
commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported by the IED.
The manual concentrates on the vendor-specific implementations.
The cyber security deployment guideline describes the process for handling cyber security when
communicating with the IED. Certification, Authorization with role based access control, and product
engineering for cyber security related events are described and sorted by function. The guideline can
be used as a technical reference during the engineering phase, installation and commissioning
phase, and during normal service.
1.3.2 Document revision history GUID-7099E1DB-1CD6-4037-A418-92AB57FA9462 v5
Document
revision
Date Product revision History
A 2017-12 2.2.1 First release for product version 2.2
B 2019-05 2.2.1 PTP enhancements and corrections
2.2.2 Document not released
2.2.3 Document not released
2.2.4 Document not released
C 2021-06 2.2.5 Minor document enhancements and corrections.
1.3.3 Related documents GUID-67D1F667-746E-4B71-875A-4CBEAB6EC5E1 v1
Documents related to SAM600–IO Document numbers
Application manual 1MRK 511 445-UEN
Commissioning manual 1MRK 511 447-UEN
Product guide 1MRK 511 448-BEN
Technical manual 1MRK 511 446-UEN
Type test certificate 1MRK 511 448-TEN
Operation manual 1MRK 500 131-UEN
Engineering manual 1MRK 511 442-UEN
Installation manual 1MRK 514 030-UEN
Communication protocol manual, IEC 61850 Edition 1 1MRK 511 440-UEN
Communication protocol manual, IEC 61850 Edition 2 1MRK 511 441-UEN
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 443-UEN
1MRK 500 131-UEN Rev. C Section 1
Introduction
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1.4 Document symbols and conventions
1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v13
The electrical warning icon indicates the presence of a hazard which could result in
electrical shock.
The warning icon indicates the presence of a hazard which could result in personal
injury.
Class 1 Laser product. Take adequate measures to protect the eyes and do not view
directly with optical instruments.
The caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard which could result in
corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or how to
use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that under
certain operational conditions, operation of damaged equipment may result in degraded process
performance leading to personal injury or death. It is important that the user fully complies with all
warning and cautionary notices.
1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v9
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the signal name may
be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be connected to
another function block in the application configuration to achieve a valid application
configuration.
• Dimensions are provided both in inches and millimeters. If it is not specifically mentioned then
the dimension is in millimeters.
Section 1 1MRK 500 131-UEN Rev. C
Introduction
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Section 2 Safety information
2.1 Symbols on the product GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v4
All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on the
product.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
2.2 Warnings IP1504-1 v2
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of any
safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
National and local electrical safety regulations must always be followed. Working in a
high voltage environment requires serious approach to avoid human injuries and
damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
M2370-2 v1
Never connect or disconnect a wire and/or a connector to or from a IED during
normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and IED and measuring circuitry may be damaged.
GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary voltage
has been disconnected.
1MRK 500 131-UEN Rev. C Section 2
Safety information
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M2369-2 v3
Always connect the IED to protective earth, regardless of the operating conditions.
This also applies to special occasions such as bench testing, demonstrations and
off-site configuration. This is class 1 equipment that shall be earthed.
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to powered
circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2
The IED with accessories should be mounted in a cubicle in a restricted access area
within a power station, substation or industrial or retail environment.
2.3 Caution signs IP1503-1 v1
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v3
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
The IED contains components which are sensitive to electrostatic discharge. ESD
precautions shall always be observed prior to touching components.
M2695-2 v2
Always transport PCBs (modules) using certified conductive bags.
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
Always use a conductive wrist strap connected to protective earth when replacing
modules. Electrostatic discharge (ESD) may damage the module and IED circuitry.
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
M2693-2 v2
Changing the active setting group will inevitably change the IED's operation. Be
careful and check regulations before making the change.
Section 2 1MRK 500 131-UEN Rev. C
Safety information
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Section 3 Environmental aspects
3.1 Sustainable development GUID-573C2931-CBB2-4E7D-A067-D8246CC7A52F v7
Sustainability has been taken into account from the beginning of the product design including the
pro-environmental manufacturing process, long life time, operation reliability and disposing of the
IED.
Operational reliability and long life time have been assured with extensive testing during the design
and manufacturing processes. Moreover, long life time is supported by maintenance and repair
services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system. The
effectiveness of the environmental system is constantly evaluated by an external auditing body. We
follow environmental rules and regulations systematically to evaluate their effect on our products and
processes.
3.2 Disposing of the IED AMU0600460 v6
Definitions and regulations of hazardous materials are country-specific and change when the
knowledge of materials increases. The materials used in this product are typical for electric and
electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts contact a local
waste handler who is authorized and specialized in disposing electronic waste. These handlers can
sort the material by using dedicated sorting processes and dispose of the product according to the
local requirements.
GUID-09CAB180-6D53-45E3-99EF-1AF5E357F41E v3
Table 1: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel and aluminum
Plastic parts PC1), LCP2)
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
1MRK 500 131-UEN Rev. C Section 3
Environmental aspects
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12

Section 4 Overview
GUID-0AFD09C7-371E-4895-8125-38DD18A7A0F2 v7
4.1 User interface
4.1.1 Introduction GUID-B5F4628D-9A5F-4B5B-9B93-89554BA2337D v2
Local human-machine interface LHMI is not supported in SAM600-IO. However, the user interface
functionality can be achieved using:
• Protection and Control IED Manager PCM600
• SAM600-IO LHMI service kit
There is no LHMI in SAM600-IO. The SAM600-IO LHMI service kit can be used to
support commissioning, maintenance, testing and troubleshooting. References to
LHMI in SAM600-IO user documentation should be read as SAM600-IO LHMI
service kit.
4.2 PCM600 tool AMU0600443 v13
Protection and Control IED Manager PCM600 offers all the necessary functionality to work
throughout all stages of the IED life cycle.
• Planning
• Engineering
• Commissioning
• Operation and disturbance handling
• Functional analysis
With the individual tool components, you can perform different tasks and functions and control the
whole substation. PCM600 can operate with many different topologies, depending on the customer
needs.
For more information, see PCM600 documentation.
4.2.1 Connectivity packages GUID-D480127C-3F19-44A3-9A6F-A8549C02CDCD v2
A connectivity package is a software component that consists of executable code and data which
enables system tools to communicate with an IED. Connectivity packages are used to create
configuration structures in PCM600. The latest PCM600 and connectivity packages are backward
compatible with older IED versions.
A connectivity package includes all of the data which is used to describe the IED, for example, it
contains a list of the existing parameters, data format used, units, setting range, access rights and
visibility of the parameter. In addition, it contains code which allows software packages that consume
the connectivity package to properly communicate with the IED. It also allows for localization of text
even when its read from the IED in a standard format such as COMTRADE.
Update Manager is a tool that helps in defining the right connectivity package versions for different
system products and tools. Update Manager is included with products that use connectivity
packages. Update Manager is a part of PCM600 and is delivered with it.
1MRK 500 131-UEN Rev. C Section 4
Overview
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4.3 SAM600-IO LHMI service kit GUID-E29D6926-539D-4BB2-BEBE-C1FF7E919BDC v2
The SAM600-IO LHMI service kit should only be used as a temporary local human-machine interface
(LHMI) to help the user to trouble shoot a device in field when status information in PCM600 is
limited. It can also be used as a support tool during commissioning, maintenance or testing activities.
IEC17000196-1-en.vsdx
IEC17000196 V1 EN-US
Figure 2: SAM600-IO LHMI service kit
The SAM600-IO LHMI service kit contains the same physical LHMI panel as used in 670/650 series
which includes the following elements:
• Display (LCD)
• Keypad
• LED indicators
• Communication port for PCM600
• Serial cable for connection between the SAM600-IO LHMI service kit and the service port on the
device.
4.3.1 Display GUID-55739D4F-1DA5-4112-B5C7-217AAF360EA5 v13
The LHMI includes a graphical monochrome liquid crystal display (LCD) with a resolution of 320 x
240 pixels. The character size can vary. The amount of characters and rows fitting the view depends
on the character size and the view that is shown.
The display view is divided into four basic areas.
Section 4 1MRK 500 131-UEN Rev. C
Overview
14 Switchgear control unit SAM600-IO
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