Absco 45302WK User manual

PAGE 1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
[email protected]
CONCRETE SLAB
FRONT: 4.48m
SIDE: 3.0m
HEIGHT: 2.1m
4580mm
3100mm
Absco Workshop Shed
Model: 45302WK
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A REBATED
EDGE 25mm DEEP AROUND THE PERIMETER
CONCRETE
REBATED EDGE
CHANNEL
CONCRETE SLAB
75mm WIDE
REBATE
THIS WILL HELP
WATER EGRESS FROM
THE BASE OF THE SHED
100mm

PAGE 2
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·Local Authority approval must be obtained prior to construction of the shed. Once
you have selected your site you will need to lodge a site plan to your local council.
·The site for the shed must be level.
·It is recommended that the shed be set on a 100mm concrete slab and anchored
down appropriately (refer page 23 for details).
·Anchor sets are not supplied as standard items with this product.
·Before commencing any assembly, read through these instructions in detail to gain
a thorough understanding of assembly methods and associated details.
·Unpack the carton and carefully identify and check off all the parts against the
parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when handling these
items and safety glasses if drilling holes. Sensible shoes are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is securely anchored
to a solid foundation immediately after construction is completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
3mm
4mm OPTIONAL
SITE PREPARATION

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
PAGE 3
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
12
1
STEEL SHEET
1915mm X 773mm 36L
STEEL SHEET
2045mm X 773mm 38L
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
1785mm X 711mm 34A
1
1
1STEEL SHEET
1785mm X 711mm 35A
STEEL SHEET
1725mm X 773mm A
STEEL SHEET
1725mm X 773mm B
215A
PEAK BRACE
1FITTINGS & ACCESSORIES
PACKET (SEE PAGE 4)
197AL
RIDGE
BEAM
L = 1521mm
197C
RIDGE
BEAM
L = 1513mm
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
197AR
RIDGE
BEAM
L = 1521mm

PAGE 4
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
2RBP
RIDGE
PLATES
ASSEMBLY
INSTRUCTIONS
1
FITTINGS & ACCESSORIES PACKET CONTENTS
2
2
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
CSJ
10 CHANNEL JOINER
L= 200mm (7.9")
PSTKSGL
SINGLE DOOR FITTINGS PACK
1
1PSTKSGL
DOUBLE DOOR FITTINGS PACK
DOOR
PADBOLT
HASP
1
1
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
22A
3/16 COUNTERSUNK
SCREWS & NUTS
63.2 x 8mm
BLIND POP RIVETS
6
PSTKSGL - SINGLE DOOR FITTINGS PACK
PACK 6P - SCREW PACK 6
PACK 6P
SCREW PACK 6
1
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
22A
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
3mm (0.12") DRILL BIT DRILL
1
PHILLIPS
HEAD DRIVER FAST038
1
SELF DRILLING HEX
HEAD TEK SCREWS
(NO HOLE REQUIRED)
FAST035
8
HEX TEK SCREW
DRIVER BIT
1FAST023
198A
RIDGE CAP
JOINER

2STEEL SHEET
2045mm X 773mm 38R
PAGE 5
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
MAIN PACK CARTON (PACK 2 OF 2)
2
3
5
1
STEEL SHEET
1915mm X 773mm 36R STEEL SHEET
1785mm X 773mm 31A
PORTAL FRAME
FITTINGS PACK
(SEE BELOW)
COMPONENT
DESCRIPTION
PART
No. CHECK CHECK
QTY QTY
2
2
2
2
2
4
120
26
PORTAL FRAME ACCESSORIES
CHECK
C1482
COMPONENT
DESCRIPTION
PART
No.
C1704
CHANNEL L = 1482mm
40
80
CHANNEL L = 1704mm
40
80
KNEE PLATE
APEX PLATE
MULTI PURPOSE
BRACKET
DYNABOLT
16mm TEK
SCREWS
45mm TEK
SCREWS
1785mm X 773mm 30A
STEEL SHEET
1
45302WCP-(J)
CHANNELPACK
(SEE PGs 6 & 7)

PAGE 6
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
45302WCP CHANNEL PACK
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
55AL
CHANNEL
L = 1496.5mm
1
1
1
55CL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
1
4
81BL
CHANNEL
L = 1496.5mm
81AL
CHANNEL
L = 1496.5mm
260AL
2CHANNEL
L = 1496.5mm
55AR
CHANNEL
L = 1496.5mm
1
1
1
55CR
CHANNEL
L = 1496.5mm
55BR
CHANNEL
L = 1496.5mm
1
4
81BR
CHANNEL
L = 1496.5mm
81AR
CHANNEL
L = 1496.5mm
260AR
2CHANNEL
L = 1496.5mm

PAGE 7
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
2
1
4
1
4
89A
JAMB L= 1785mm
90A
JAMB L= 1568mm
91A
JAMB L= 1120mm
89C
JAMB L= 1725mm
87A
LIP TRIM L= 1546mm
2
2
53C
CHANNEL
L = 1513mm
81F
CHANNEL
L = 1513mm
2CHANNEL
L = 1518mm
84R
2
1
4
58B
CHANNEL
L = 1725mm
1
58A
CHANNEL WITH HINGES
L = 1725mm
2
60C
CHANNEL
L = 1513mm
79A
CHANNEL
L = 1568mm
58C
CHANNEL
L = 773mm
45302WCP CHANNEL PACK (CONT.)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2CHANNEL
L = 1518mm
84L
2CHANNEL
L = 1513mm
81E

PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
20mm
15mm
QTY = 10pcs.
CHANNEL
(0.79")
(0.59")
PUSH PUSH
CHANNEL
CSJ
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
=
=
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4mm (0.16") x 3mm (0.12")
(2 PER A SIDE) HOLES TO
SECURE SECTIONS TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)

PAGE 9
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
=
=
=
=
=
=
2 X 60AR
2993mm (117.8")
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
4 x 81A
2 x 60A
1 x 55A
1 x 55B
1 x 55C
1 x 81B
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
81BR
81BL
55CL
55CR
55BR
55BL
55AL
55AR
60AR
60AL
81CR
81CL
4 X 81AR
4 X 81AL
2 X 60AL
1 X 55AR
1 X 55AL
1 X 55BR
1 X 55BL
1 X 55CR
1 X 55CL
1 X 81BR
1 X 81BL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING

PAGE 10
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM

PAGE 11
TEK SCREW DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm (17.7") LONG
ZARSP
RIDGE BEAM 1521mm (59.9")
PARTS 97AL & 97AR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97AL
97AR
16mm
(0.63")
200mm
(7.9")
250mm
(9.8")
2993mm (117.8") OVERALL LENGTH
(PART 97A)
16mm
(0.63")
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm (2.0").
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK

VIEW OF ROOF COMPONENTS
PAGE 12
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model: 45302WK
87A
87A
81A
81E
60A
60A
60C
60C
97C
97A
87A
87A
14A
14A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
81A
98A
81E

VIEW OF WALL COMPONENTS
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed
Model: 45302WK
PAGE 13
22A
89A
91A
89A
91A
55C
81F
81B
84L
84R
15A
84R
55B
53C
53C 81A
84L
81F
81A
PF 90A
15A
36L
38L
38R
36R
36R
38R
38L 36L
30A 31A 31A
31A
31A
30A
30A
31A
35A
34A
A
B
79A
55A

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
PAGE 14
ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snap-tite assembly system locks all perimeter channels to all roof and wall
sheets without the need for tools and fasteners .
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush
with the edges of the sheets. the snap-tite
system allows adjustment for this
process by simply tapping the channel
along the sheets until each end is neatly
flush.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm NUT & BOLT SET
3mm POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
After joining sheets together,
position channel over one end of the
sheets, gently tapping it over the
snaptite lugs, working along the
sheets to the other end.
HIGH SIDE
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SELF DRILLING TEK SCREW
FOR JOINING PORTAL FRAME
COMPONENTS

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
DOOR PANEL ASSEMBLYDOOR PANEL ASSEMBLY
20mm
58C
58C
FOUR HOLE SET
FOR PADBOLT
CONNECTION
58C
12A
58C
58A
58A
15mm FLANGE
A
B
89C
58B
A
B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
ALL VERTICAL DOOR CHANNELS
ARE INSTALLED IN THE REVERSE
DIRECTION IN COMPARISON TO
HORIZONTAL DOOR CHANNELS
FLANGE
PAGE 15

REAR PANEL ASSEMBLY LARGE PANEL
(1 Required)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
SMALL PANEL
(1 Required)
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
55B
81B
30A
31A
31A
31A
53C
81F
31A
30A
PAGE 16

INSIDE
OF
SHED
84R
84L
15A15A
81A
PAGE 17
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
(2 Required)
SIDE PANEL ASSEMBLY
TRIM THE TIP OF EACH SHEET
OR BEND OUT OF THE WAY TO
ALLOW CHANNELS TO FIT HARD
UP TO THE EDGE OF THE
SHEET
36L
36R
38L
38R

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
45A
45A
45A
45A
SNAP
T TE
i
SNAP
T TE
i
60A
87A
81A
87A
NOTE: ONE ROOF
PANEL WILL HAVE
PART (87A) FITTED
TO THIS END ONLY.
NOTE: ONE ROOF
PANEL WILL HAVE
PART (87A) FITTED
TO THIS END ONLY.
2/PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
No. 81A FITTED
(2 Required)
LARGE ROOF PANEL ASSEMBLY
PAGE 18

87A
60C 87A
45A
45A
SNAP
T TE
i
SNAP
T TE
i
81E
NOTE: ONE ROOF
PANEL WILL HAVE
PART (87A) FITTED
TO THIS END ONLY.
NOTE: ONE ROOF
PANEL WILL HAVE
PART (87A) FITTED
TO THIS END ONLY.
2/PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
No. 81E FITTED
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
(2 Required)
SMALL ROOF PANEL ASSEMBLY
PAGE 19

FRONT DOOR PANEL ASSEMBLY
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 45302WK 24/02/17
Absco Workshop Shed Model:
45302WK
89A
89A
55A
90A
79A
55C
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
34A
35A
PAGE 20