Absolute Ozone ATLAS User manual

ABSOLUTE OZONE®
ATLAS®/TITAN®/MAGNUM®
OPERATOR’S MANUAL

ABSOLUTE OZONE®
OPERATOR’S MANUAL
Table of Contents
-1-
Section 1 - General Information 3
1A. Description!4
1B. Specifications!4
1C. Accessories!5
1C.i Ozone Generation!5
1C.ii Required Accessories!5
Section 2 - Installation 7
2A. Location!7
2B. Electrical!8
2C. Plumbing!8
2D. Gas Connections!8
2E. Remote Control!8
Section 3 - Operation
10
10
11
11
3A. LCD Control Panel Overview!
3B. System Start-Up!
3C. System Shutdown!
3D. Standard Operation Procedures!12
Section 4 - Maintenance and Service 13
4A. Preventative Maintenance!13
4B. Troubleshooting!14
Section 5 - Ozone Overview and Safety Procedures 17
5A.Ozone Use and Technology Overview!
17
5A. i Relative Strength of Ozone! !
17
5A. ii Micro-Flocculation and Oxidation!
17
5B. General Safety Information! !
17
5B. i Ozone Properties!!
17
5B. ii Ozone Uses!!
18

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ABSOLUTE OZONE®
MANUAL
Table of Contents
5C. Hazards!
18
5C. i Health Hazards - Detection!!
18
5C. ii Health Hazards- Effects On Humans! 19
5C. iii Electrical Hazards!
20
5C. iv Fire Hazards!
20
5C. v Chemical Action!
20
5D. Precautions for Safe Handling and Use 20!
5D. i Ozone Monitors!
20
5D. ii Ventilation!
20
5D. iii Emergency Procedure!
21
5D. iv Respiratory Protection!
21
5D. v Education and Training!
21
5E. System Operations and Maintenance!
22
5E. i Safety Precautions and Equipment!
22
5E. ii Maintenance Requirements!
22
5F. Monitoring!
22
5F. i Location of Monitors! !
22
5F. ii Monitoring Equipment!!
23
5G. First Aid Procedures! !
23
5G. i General Information! !
23
5G. ii Inhalation! !
23
5G. iii Eye Contact! !
23
5G. iv Precautions! !
24
5G. v Emergency Information Form!
!24
Absolute Ozone Limited Warranty 25
Ozone Generator Dimensions 27
Conceptual Ozone Injection Diagram 30

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For more information about this product visit our
website at, http://www.absoluteozone.com
IMPORTANT SAFETY INSTRUCTIONS. !
PLEASE READ AND FOLLOW ALL INSTRUCTIONS."
Read this manual completely before operation of
ATLAS/TITAN MAGNUM Ozone Generator Equipment.
Warning - High Voltage is present inside the enclosure
USE EXTREME CAUTION"
•Operate the ATLAS/TITAN/MAGNUM 30-200 with safe access to
electrical power.
•Connect to a GFCI type receptacle.
•Follow all applicable electrical codes.
•Do not bury cord.
WARNING: To reduce the risk of electrical shock, replace damaged cord
immediately.
ELECTRICAL SHOCK HAZARD: Turn OFF all power switches and
disconnect power cord from power source receptacle before performing
any service work. Failure to do so could result in serious injury or death.
ABSOLUTE OZONE®
General Information
OPERATOR’S MANUAL

1A. Description
The ATLAS/TITAN/MAGNUM 30-200 are Ozone Generators that produce from 1 to 200
grams of ozone per hour respectively, with ozone concentration up to 22% by weight or
as specified in attached test report.
The ATLAS/TITAN/MAGNUM 30-200 are designed to produce ozone for variety of
applications.
1B. Specifications
-4-
For more information about this product visit our
website at, http://www.absoluteozone.com
ABSOLUTE OZONE®
Section 1
Model ATLAS® TITAN® MAGNUM®
Ozone Production
(g/h)
30 g/h - 100g/h 30g/h - 100 g/h 160 g/h - 200 g/h
Nominal Working Pressure
(psig)
20psig 20psig 40psig
Concentration
(% by weight O3)
5%-22% 5%-12% 6-12%
Power Requirements 120 V ~ ±3%, 50/60 Hz,
Single Phase, 5.0-9.0 A
220 V ~ ±3%, 50/60 Hz,
Single Phase, 3.5-7.0 A
Maximum Power
Consumption: 350-650W
120 V ~ ±3%, 50/60 Hz,
Single Phase, 5.0-9.0 A
220 V ~ ±3%, 50/60 Hz,
Single Phase, 3.5-7.0 A
Maximum Power
Consumption: 350-650W
208/210/220/230 VAC ~
±3%, 50/60 Hz, Three Phase,
8.0-10.0 A
Maximum Power
Consumption: 1600-1700 W
OPERATOR’S MANUAL

1C. Accessories
The ATLAS/TITAN/MAGNUM 30-200 could be used with several accessories and
safety devices to assure long service life of the Generator.
1C.i Ozone Generation
•Air Compressor: air compressor pumps ambient air into the oxygen concentrator
•Oxygen Concentrator separates oxygen from Nitrogen and supplies it to ozone
generating cell.
•Ozone Generating Cell design is based on proprietary Microfluidic Platform
Technology, constructed from ozone resistant materials and offers extremely high
performance and reliability. Ozone Cell is designed to be absolutely maintenance
and service free. Anticipated service life 15-20 years.1C.2 Required Equipment
& Accessories
1C.ii Required Equipment and Accessories
•Oxygen Concentrator: The oxygen concentrator uses a PSA (pressure swing
adsorption) molecular sieve to remove dirt, moisture, nitrogen and other trace
gases, producing oxygen at greater than 90% purity and less than –60°C dew-
point. The air compressor pumps ambient air into the oxygen concentrator.
Concentrated oxygen feed-gas enables ozone concentration up to 14% by
weight. In our experience, Oxygen Concentrators made by AirSep work well with
all Absolute Ozone generators.
•To protect Absolute Ozone Generator from sieve particles in case of oxygen
concentrator failure we recommend installing Oxygen Filter Upstream from the
generator.
•Ozone Flow Control Valve: Downstream from ozone generator to maintain
working pressure across ozone cell as specified 20-120 PSIG for the unit.
•Automatic Ozone Compatible ALD2000 Water Drain system to prevent Ozone
Generator flooding. Please note – Non return valves (check valves) do
not provide 100% protection to ozone generator!
•We do not recommend installing ozone generator, without this device.!
-5-
For more information about this product visit our
website at, http://www.absoluteozone.com
ABSOLUTE OZONE®
Section 1
OPERATOR’S MANUAL

•!
ABSOLUTE OZONE®
Section 1
Oxygen Concentrator/
Other Oxygen Source
Filter
Ozone Generator
Ozone Resistant Flow
Meter
Anti-Flood Device
With Check Valve
To Drain
1/4” Teflon Tubing
To
Application
•Ozone Injector for Water Treatment Applications: Inlet water flows through the pump
and through the ozone injector, creating vacuum that pulls ozone gasfrom the
ozone generation module and injects the ozone into the water flow. The injector
should be sized to dissolve a minimum of 90% of the ozone gas into the water flow
continuously.
•Ozone Degas Chamber: Ozone-enriched water from the ozone injector flows into the
degas chamber where the counter-current design forces any undissolved ozone
gas through the float valve-protected top vent to the Ozone Destructor.
•Ozone Destructor: Undissolved ozone gas passes through the heated catalytic
ozone destructor that is made of non-consumable manganese dioxide (heat
protected from moisture fouling). The manganese dioxide and heat offer
redundant ozone destruct capabilities.
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For more information about this product visit our
website at, http://www.absoluteozone.com
OPERATOR’S MANUAL

¥
2A. Location
The ATLAS/TITAN/MAGNUM 30-200 Ozone Generators are designed to be installed
on the wall, on the rack or stack up system in convenient location mobile cart or skied.
Allow for access to protected electrical power and required gas connections and cooling
air to the Ozone Generator. Do not obstruct cooling air vents of the Generator!
Unit could be installed indoors & outdoors if protected from weather element. Ambient
working temperature from –10°C to +30°C.
Reversible Universal Control Panel
We had to strive for efficiency in every detail, right down to how it connects and
mounts. So we contributed to a new reversible universal control panel. Designed to
efficiently accommodate installing the ATLAS in an upright or downright position
Stackable Without a Rack
Every Absolute Ozone® ozone generator comes equipped with attachment tabs that
can be reversed to provide you with the liberty to install the ATLAS one on top of
another in a rack mount formation but without requiring a rack.
ABSOLUTE OZONE®
Installation
Control Panel In Upright
Position
Tighten Screws
Now the ATLAS/Magnum
can be installed in this
position
Remove 4 screws and
reverse the control panel in
the downright position
Reversible tabs in original
position
Tighten Screws
Now the ATLAS/Magnum
can installed in this
position
Loosen screws and swing
the tab into the upright
position
-7-
For more information about this product visit our
website at, http://www.absoluteozone.com
OPERATOR’S MANUAL

2B. Electrical
Main Power Supply Circuit: The ATLAS/TITAN/MAGNUM 30-200 are supplied with
3-5 feet power cord. Connect the power cord to a standard grounded 15 Amp (10 Amp
International) power source, according to a local electrical code only.
2C. Plumbing
When injecting Ozone in to water all measures should be taking to protect the Generator
Cell from water exposure, which may cause internal cell damage. A small tank with/or an
automatic water drain system is recommended.
2D. Gas Connections
The Ozone Generator should be connected by tubing made from material appropriate for
ozone and oxygen applications. Connect the Ozone Generator according to indications on
input and output bulkheads. All efforts should be made to protect the generator from
exposure to excessive pressure fluctuations, which may lead to the damage of electronic
circuitry and Ozone Cell. For applications where pressure fluctuations are possible we
strongly recommend installation of a buffer tank with an appropriate hi-low pressure
switch. It is VERY IMPORTANT to protect the Generator from any possible contamination
from the Oxygen Concentrator or from water injection device, by installing oxygen monitor
and filter upstream from the Generator and automatic water drain device in combination
with check valve. Concentration of feed oxygen should not be below 90%.
2E. Remote Control
All Absolute Ozone Generators are equipped with standard “On/Off” remote control
terminals to enabling operator, ambient ozone monitor or PLC to remotely switch the
Ozone Generator On or Off.
This contacts have to be connected to dry contact only (not connected to the ground
on any kind or to any voltage source AC or DC)
ABSOLUTE OZONE®
Section 2
-8-
For more information about this product visit our
website at, http://www.absoluteozone.com
OPERATOR’S MANUAL

2E. 4-20mA On/Off Power Remote Control
Description and Schematic of remote control features:
• Remote control of ozone production level by 4-20mA at 10 V signal, no special switching for
both of these signals required
• Remote On/Off. Remote Switch must be normally open for the generator to be “On” and
closed to stop the Ozone production.
• That switch has to be connected to dry contacts only (not connected to the ground on any
kind or to any voltage source AC or DC)
• Remote Ozone Generator status indicator.
a. During Normal Ozone generator operation pin 5 –normally open, pin 6– common, pin 7
–normally closed.
b. If Remote Control Switch is offor safety shutoffis activated the circuit will be closed
between pins 5 & 6.
ABSOLUTE OZONE®
Section 2
1
2
3
1
2
3
Standard Remote Control Schematic
4
5
4
5
6
6
7
7
RED
BLACK
WHITE
GREEN
ORANGE
BLUE
BROWN
Remote
On/Off
Switch
COM
4-20mA at10V
Input Connection
Remote Status
Indicator Dry
Relay Contact
For more information about this product visit our
website at, http://www.absoluteozone.com
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Status
Indicator Relay
1A,
120-240VAC/
24VDC
Remote Control Cables of
required length are available as
a special order option
Use Shielded
Cable Only!
Ground Shield
Only on One Side!
OPERATOR’S MANUAL
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