Absolute Ozone NANO 15 User manual

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NANONANO®®ATLASATLAS®®TITANTITAN®®MAGNUMMAGNUM®®
OZONE GENERATOROZONE GENERATOR
Operator’s Manual
CONTACT
Address
10712-181 ST NW
Edmonton, Alberta,
Canada T5S1K8
Phone & Email
Ph: ([phone]
Toll Free: 1-800-488-8565
E: of[email protected]

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TABLE OF CONTENTS
Section 1 General Information
1A. Description
 1B.Specications
1C. Accessories
  1C.iOzoneGeneration
1C.ii Required Accessories
Section 2 Installation
 2A.Location
 2B.Electrical
2C. Plumbing
 2D.GasConnections    
2E. Remote Control
Section 3 Operation
 3A.LCDControlPanelOverview
 3B.SystemStartup
 3C.SystemShutdown
 3D.StandardOperatingProcedures
Section 4 Maintenance and Service
 4A.PreventativeMaintenance
4B. Troubleshooting
Section 5 Ozone Overview and Safety Procedures
 5A.InformacionGeneral
  5A.iFuerzarelativadelozono
  5A.iiMicro-oculaciónyoxidación
 5B.Informacióngeneraldeseguridad
  5B.iPropiedadesdelozono
5B.ii Usos del ozono
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TABLE OF CONTENTS
5C.Hazards
  5C.iHealthHazardsDetection
  5C.iiHealthHazardsEffectsonHumans
  5C.iiiElectricalHazards
  5C.ivFireHazards
  5C.vChemicalAction
 5D.PrecautionsforSafeHandlingandUse
  5D.iOzoneMonitors
  5D.iiVentilation
5D.iii Emergency Procedure
  5D.ivRespirationProtection
  5D.vEducationandTraining
 5E.SystemOperationsandMaintenance
  5E.iSafetyPrecautionsandEquipment
  5E.iiMaintenanceRequirements
 5F.MonitoringEquipmentandlocation
5G. First Aid Procedures
  5G.iGeneralInformation
  5G.iiInhalation
  5G.iiiEyeContact
  5G.ivPrecautions
  5G.vEmergencyInformationForm
Section 6 Ozone Limited Warranty
Section 7 Dimensions
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SECTION 1 GENERAL INFORMATION
IMPORTANT SAFETY INSTRUCTIONS - PLEASE READ
CAREFULLY BELOW AND FOLLOW ALL INSTRUCTIONS
Read this manual completely before the operation
WARNING: High voltage is present inside the enclosure
USE EXTREME CAUTION
• Operatethegeneratorwithsafeaccesstoelectricalpower
• ConnecttoaGFCItypereceptacle
• Followallapplicableelectricalcodes
• Do not bury chord
WARNING: To reduce the risk of electrical shock, please
ensure to replace the damaged electrical chord immediately
ELECTRICAL SHOCK HAZARD: Turn OFF all the power
switches and disconnect the power chord from the power
source receptacle before performing any service work.
Failure to do so could result in serious injury or death
AbsoluteOzone®ozonegeneratorcelldesignisbasedon
proprietary Microfluidic Platform technology, constructed
from ozone-resistant materials, and offers extremely high
performanceandreliability.Theozonecellisdesignedto
beabsolutelymaintenanceandservice-free,theanticipated
servicelifeis15-20years.

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SECTION 1 GENERAL INFORMATION
1A. Description
AbsoluteOzone®aremodulargeneratorsthatcanbeas-
sembled into systems from 15 g/h to up to 5 kg/h ozone
production.Atlas30UHCproduces23g/hofozoneata
concentrationofupto23%byweightorasspeciedinthe
performancetestreportsuppliedwitheveryunit.Absolute
Ozone®Ozonegeneratorsaredesignedtoproduceozone
foravarietyofapplicationssuchas,butnotlimitedto:
• WaterDisinfectionforBottledWaterPlants,Medical&
PharmaceuticalFacilities,SwimmingPools,etc.
• IndustrialProcesses,Chemicalproduction,Laboratories,
ElectronicProduction,Mining,etc.
• AquaticLifeSupportSystemsforMarineMammals,Fish
Hatcheries,andLargeAquarium.
• FoodProcessing,FoodProcessingFacilitiesDisinfection,
FoodPreservation.
• SoilRemediation,GroundWaterRemediation.
• WineriesFacilitiesDisinfection,BarrelDisinfection.
• CoolingTowersWaterTreatment,TechnologicalProcess-
esWaterTreatment.
• PotableWaterDisinfectionforSmallCommunities.
• WasteWaterTreatmentforIndustrialPlants,Technolog-
icalProductionProcesses,CommercialFacilitiesWaste
WaterTreatment,DangerouschemicalandBacteria
Treatment,etc.

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1B. Specications
SECTION 1 GENERAL INFORMATION
MODEL OZONE
PROD.
(G/H)
WORKING
PRESS.
(PSIG)
OZONE
CONC.
(% W/W)
POWER
OPTIONS
NANO 15 15 20 5-10
120V~3%,50/60Hz,5.0A
220V~3%,50/60Hz,3.5A
Max.PowerCons:200W
ATLAS30/
TITAN30 30
20
9-12
120V~3%,50/60Hz,5.0A
220V~3%,50/60Hz,3.5A
Max.PowerCons:220W
ATLAS30C/
TITAN30C 30 9-16
ATLAS30UHC/
TITAN30UHC 23 9-22
ATLAS60
TITAN60 60 25-40 6-12
120V~3%,50/60Hz,8.0A
220V~3%,50/60Hz,6.0A
Max.PowerCons:550W
ATLAS80
TITAN80 80 25-40 5-12 120V~3%,50/60Hz,9.0A
220V~3%,50/60Hz,7.0A
Max.PowerCons:650W
ATLAS100
TITAN100 100 30-50 5-12
208V~3%,50/60Hz,
ThreePhase,5.0A
Max.PowerCons:950W
MAGNUM160 160 30-50 6-12
208/210/220/230V~3%,
50/60Hz,ThreePhase,
10.0A
Max.PowerCons:1600W
MAGNUM200 200 30-50 6-12
208/210/220/230V~3%,
50/60Hz,ThreePhase,
10.0A
Max.PowerCons:1700W
1C. Accessories
AbsoluteOzone®ozonegeneratorscouldbeusedwithsever-
alaccessoriesandsafetydevicestoensurealongservicelife
oftheozonegenerator.

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SECTION 1 GENERAL INFORMATION
1C.i Ozone Generation
• Air Compressor:Theaircompressorpumpsambientpres-
surizedairintotheoxygengenerator/concentrator
• Oxygen Generator/Concentrator:separatesOxygenfrom
Nitrogenandsuppliesitdirectlyintotheozonegenerating
cellinsidetheozonegenerator
1C.ii Required Equipment and Accessories
• Oxygen Generator/Concentrator: The oxygen generator
usesaPSA(pressureswingabsorption)molecularsievebed
toremovedirt,moisture,nitrogen,andothertracegases,
producingoxygenatgreaterthan90%purityandlessthan
-60˚Cdewpoint.Theaircompressorpumpsambientairinto
the oxygen generator input. Then, the oxygen generator
outputsoxygen(O2)feedgasintotheozonegeneratorcell
andenablestheozonegeneratortoproduceozoneeffec-
tively at 6 to 23%wt. ozone concentration, depending on
oxygenow,andgeneratortype.Inourexperience,oxygen
generatorsmanufacturedbyAirSepworkverywellwithAb-
soluteOzone®ozonegenerators.
• Oxygen Filter: To protect the Absolute Ozone®generator
fromsieveparticlesincaseofoxygengeneratorfailureor
malfunction,werecommendinstallinganoxygenlterafter
theoxygengeneratorandbeforetheozonegenerator

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1C.ii Required Equipment and Accessories
• Ozone Flow Control Valve (Flow Meter): This should be
installed downstream from (after) the ozone generator to
maintainworkingpressureacrosstheozonecellasspecied
fortheoptimalperformance.
• ALD 2000 Flood Prevention Device:Werecommendinstall-
inganALD2000witheveryozonesystemtreatingwaterto
prevent water from backing up into the ozone generator
anddamagingit.Non-return(checkvalves)donotprovide
100% water ooding protection to the ozone generator -
WE RECOMMEND installing the ozone generator WITH
theALD2000orsimilardevicewhentreatingliquids.
SECTION 1 GENERAL INFORMATION

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SECTION 1 GENERAL INFORMATION
1C.ii Required Equipment and Accessories
Ozone Injector for Water Treatment Applications (Venturi):
Inletwaterowsthroughthepumpandtheozoneinjector,cre-
atinga vacuumthat pullsozonegas fromthe ozonegenera-
torandinjectstheozonegasintothewaterow.Theinjector
shouldbesizedtodissolveaminimumof90%oftheozonegas
intothewaterowcontinuously.
Ozone De-gas Tank:Ozoneenrichedwaterfromtheozonein-
jectorowsintothedegaschamber/tankwhereaslowdownof
waterowby2minallowsanyundissolvedozoneandoxygen
gastorisetothetopandbeventedthroughableed-offvalve
ALD2000Rtooutsideorthroughanozonedestructor.
Ozone Destructor:Undissolvedozonegaspassesthroughthe
regular or heated catalytic ozone destructor that is made up
of non-consumable manganese dioxide (heat-protected from
moisture fouling in heated destructor). The manganese diox-
ideoffersredundantozonedestructcapabilitiesifselectedand
sized correctly.

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SECTION 2 INSTALLATION
2A. Location
OzoneGeneratorinstallationshouldallowforgoodaccessto
properelectricalpowerandrequiredgasconnectionsandallow
goodcoolingaircirculationfortheOzoneGenerator(s).
DO NOT OBSTRUCT COOLING AIR VENTS ON THE OZONE
GENERATOR.
The Absolute Ozone® generators must be installed in a
drycoolspaceprotectedfromweatherelements.Ambient
workingtemperaturefrom-10Cto+30C.
TheATLAS/MAGNUM® OzoneGeneratorshaveauniversal
mountingdesigntobeinstalledonaverticalwall,onahor-
izontalortiltedbench,mobilecartorskied.TITAN®enclo-
sureisdesignedfora19”electronicmountrack.
Reversible Universal Control Panel
ControlPanel
InUpright(For
BenchmountInstal-
lations)Position
Remove4Screws
andReversethe
ControlPanel180
DegreestoDown-
right(ForWall
MountInstallations)
Position*
TightenScrews NowtheATLAS/
MagnumcanbeIn-
stalledinWallMount
Position
*PleasebecarefultonotdisconnectLCDwireswhenreversingcontrolpanel

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SECTION 2 INSTALLATION
2B. Electrical
MainPower SupplyCircuit:Generatorsaresuppliedwitha
3-5feetpowercord.Connectthepowercordtoastandard
groundedpowersource,accordingtoalocalelectricalcode
only.
2C. Plumbing
When injecting Ozone into water, all measures should be
taken to protect the Generator Cell from water exposure/
ooding,whichmaycauseinternalcelldamage.AnALD2000
orsimilarautomaticliquiddrainsystemisrecommendedto
beinstalledontheozonelineto Venturi,topreventwater
ooding.
Stackable Without a Rack
ATLAS/MAGNUM® ozone generator comes equipped with
attachment tabs that can be reversed to provide you with
thelibertytoinstallthegeneratoroneontopofanotherin
arackmountformationbutwithoutrequiringarack.When
ozonegeneratorsareinstalledinastackaprovisionshould
bemadeforthedisassemblyofoneoftheunitsintheunlike-
lyeventthatrepairsarerequired.
ReversibleTabs
inOriginal
Position
LoosenScrewsand
SwingtheTabinto
the Upright Position
TightenScrews Nowitcanbe
InstalledinRack
MountFormation

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2D. Gas Connections
TheOzoneGeneratorshouldbeconnectedbytubingmade
frommaterialappropriateforozoneandoxygenapplications.
ConnecttheOzoneGeneratoraccordingtoindicationson
inputandoutputbulkheads.Alleffortsshouldbemadetopro-
tectthegeneratorfromexposuretoincorrectoperatinggas
pressureorexcessivepressureuctuations,whichmayleadto
damagetoelectroniccircuitryandtheozonecell.Forappli-
cationswherepressureuctuationsarepossible,westrongly
recommendtheinstallationofabuffertankwithanappropri-
atehi-lowpressureswitch.ItisVERY IMPORTANT to protect
theOzoneGeneratorfromanypossiblecontaminationfrom
theoxygenconcentratororozoneinjectionsidebyinstalling
appropriatelters,anti-ood,andothercontamination-re-
strictingdevicesupstream/downstreamfromthegenerator.
Compressedairsuppliedtotheoxygenconcentratorshould
befreeofoilvapors.
2E. Remote Control
Absolute Ozone®ozonegeneratorsareequippedwithstandard
“On/Off”remotecontrolterminals thatcan be controlledre-
motelybytheoperator,ambientozonemonitor,orPLC.
SECTION 2 INSTALLATION

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SECTION 2 INSTALLATION
2E. Remote Control
4-20mAOn/OffPowerRemoteControl
• Remote control of ozone production level can be
achievedby4-20mAat10Vsignal.Thefunctionofthis
powercontrolisnotlinear.
• RemoteOn/Off.RemoteSwitchmustbenormallyopen
for the generator to be “On” and closed to stop the
Ozone production.
• That switch has to be connected to dry contacts only
(notconnectedtogroundorconnectedtoanyvoltage
sourceACorDC)
• RemoteOzoneGeneratorstatusindicator.
a)DuringNormalOzonegeneratoroperation.Pins5and
6arenormallyopen,pins6and7arenormallyclosed.
b)IfRemoteControlSwitchisOfforsafetyshutoffisac-
tivatedthecircuitbetweenpins5&6willbeclosedand6
&7open.

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SECTION 3 OPERATION
3A. LCD Control Panel Overview
Hereisageneraldescriptionofthecontrollerandthefea-
turesitoffers:
AllAbsoluteOzone®generatorscomewith4-20mA10V
remotepowerlevelcontrolasastandardfeaturethatal-
lowsadjustingpowergoingtotheozonecellremotelyto
a required level that is later automatically maintained by
acontrolsystem,regardlessofminorvoltageorpressure
deviations.
Internal iOzone intelligent diagnostic/controller system
protectsAbsoluteOzone®generatorsfromthefollowing
potentialproblems:
• Incorrectwiringorvoltageappliedtotheremotecontrol
terminals.
• Incorrectpower applied inthe specied range(too low,
toohigh)
• Incorrectoperatingpressure.
• Ozonecellcontaminationbywaterorsimilar.
• Bad feed gas quality (too much humidity, or contamina-
tion)
• Overheatingorfailureofthecoolingsystem,etc.
Power saving Mode:Afterafewminutesofinactivity,the
LCDscreenswitchestoapower-savingmodeandshutsoff
toconserveenergy.(Thisdoesnotaffectthegenerator’sper-
formance).Ifyouwanttoleavethepower-savingmode,you
cantouchthescreenatanypointtoturnONtheLCD.

15
SECTION 3 OPERATION
PhotosoftypicalLCDcontroltouchscreen.
TheLCDscreenshowsthefollowingparameters:
• SelectedorExpectedpowersetting%,soyouwillbe
abletoseeonthescreenpowerselectedbytheremote
control or slider.
• Actualpower%&Wattgoingtoanozonecell.
• ThecellvoltageV.
• Current Amp going to the ozone cell
• Gaspressureinsidetheozonecell.
• Temperatureinsidetheozonecell.
• TheLCDscreenwillallowbytouchtoswitchthegen-
eratoron and offand toadjust the desiredpower by
movingtheslideronthescreenwithyournger.
• Indication of power setting signal (LCD/RC - remote
control).

16
SECTION 3 OPERATION
• In the event that incorrect operating parameters are
appliedtotheozonegeneratortheunitisswitchedoff
bytheOzoneintelligentdiagnosticcontrolsystem,and
the LCD screen will indicate which of the parameters
causedthegeneratorshutdown.
• Inasafetyshutdownmodethegeneratorwillbecon-
stantly monitoring operating parameters and the mo-
menttheyarecorrectedthegeneratorwillrestartauto-
matically,withoutanyassistance.
• I.e.ifthereisapowerspikeorifthereisapressuredrop
causedbytemporarypowerfailureandinterruptionof
oxygen supply, the moment the pressure or supplied
voltageisrestoredtonormal,thegeneratorwillrestart
andwillproduceozoneagain.
3B. System Startup
1. MakesuretheOzoneGeneratorenclosureissecurelyat-
tachedtoanappropriateframeorwallOzoneGenerators
Stack.
2. Make sure all connections to the generator, power, and
gasaremadeaccordingtolocalcodesandregulations.
3. Purgethegeneratorwith90%orhigherconcentrationox-
ygenandassureafreeowofoxygenthroughthesystem
and removal of contaminants. Conduct system leak test
applyingworkingpressure+/-10%usingoxygenonly.Ad-
justgaspressureacrossthecellaccordingtospecications
usingadownstreamControlValve(ontheowmeter)and
pressuregauge(suppliedbytheinstaller).
4. Plugthesystemintoaspeciedreceptacle.
5. FlipthePowerSwitchintothe“ON”position.
6. Slidethereddotonthepowercontrolsliderupwardsto
adjust to desired power from 0-100% according to sup-
plied “Ozone Generator Performance Test” chart. Now
thegeneratorisatoptimumproductionmodeandozone
shouldbeowingthroughthesystem.

17
SECTION 3 OPERATION
3C. System Shutdown
1. Slidethereddotonthepowercontrolsliderdownwardsto
adjustpowerfrom0%.(Noozoneisproducedatthistime.)
2. SwitchthepowerswitchtotheOFFposition.
3. Unplugthesystemfromthepowersourceifrequired.
4. ClosedownthedownstreamControlValve(locatedonthe
owmeter -supplied by installer) toprotecttheunit from
accidentalooding.
5. Turntheoxygensourceoff.
3D. Standard Operating Procedures
NOTE:Toassurealongtrouble-freeservicelifefortheozone
Generator,providethefollowingoperatingconditions:
• Makesurethattheoxygenconcentratorismaintainedprop-
erlyandisproducingoxygenatgreaterthan90%purityand
less than -60°Cdew point. Check sieve conditions and re-
placeitasoftenasrecommendedbythemanufacturer
• Installanoxygenlterandoxygendryerbetweentheoxy-
genconcentratorandtheOzoneGenerator,checkthecon-
ditionandreplacethecartridgetoprotectOzoneGenerator
fromsieveparticlesincaseofoxygengeneratorfailureand
moisture.
• Makesuretomaintainworkingpressureacrossozonecells
asspeciedforthegeneratorprotectionandmostefcient
production.
• Wheninjectingozoneintowatermakesuretoprotectthe
generator from ooding by installing a device capable of
preventingwaterbackup.Checkvalvesusuallystartleaking
after a few days of operation in ozone and cause serious
damage to the ozone cell. We recommend using devices,
whichcouldautomaticallydrainwateroutoftheozoneline
andstopitfromenteringtheozonecell.

18
SECTION 4 MAINTENANCE AND SERVICE
4A Preventative Maintenance
Generally,AbsoluteOzone®ismaintenance-freealthoughitis
usefultochecktheOzoneGeneratorforproperoperation:
1. MakesuretherearenowarningsontheLCDscreen.
2. Inspectvisuallyallgas,powerandsignalcables,andcon-
nectors
3. Makesurethatallairventsarenotobstructed.
4B. Troubleshooting
Knowledge of electrical applications is required for trouble-
shooting. Contact a certied electrician if you are unsure of
yourabilitytoservicetheequipment.Ifanyproblempersists,
pleasecall([phone].Wewillhaveoneofoursystem
engineersdiscussyoursituationwithyouoverthephone.
Monthly:
1. Makesurethatallsystemequipment(oxygenconcentra-
tor,aircompressor,etc.)ismaintainedaccordingtothe
manufacturer
2. Removeandreplaceorcleanltercartridgesandother
devicesifinstalledandrequired.
3. Perform general cleaning of cabinet exterior after dis-
connectingtheequipmentfromtheelectricalsource.
4. Using clean/dry compressed air, or a vacuum cleaner
blowouttheinteriororvacuumthecabinet,takingspe-
cialcarearoundelectroniccomponentsandwiring.

19
SECTION 4 MAINTENANCE AND SERVICE
Symptom (Warning Message):
• INCORRECT REMOTE CONTROL VOLTAGE
Pleasemakesurethevoltageyouhavesuppliedtothere-
motecontrol(4-20MAsignal)isnothigherthan10V.
• OZONE CELL CONTAMINATION.
Theozonesensordetectedozonecellcontaminationbywa-
terorpossiblysomeotherconductiveliquids.Pleaseswitch
the ozone generator off, locate and eliminate the source
of the contamination. While having power off run oxygen
throughtheozonecellforseveraldaystodrytheliquidand/
orothercontaminantsoutandthentrytorestarttheozone
generator.
• SYSTEM COMMUNICATION PROBLEMIfafterseveralat-
temptsdoesnotrestart,pleasecontactustechnicalsupport
• OZONE SENSOR PROBLEM
Ifafterseveralattemptsdoesnotrestart,pleasecontactus
fortechnicalsupport

20
SECTION 4 MAINTENANCE AND SERVICE
• OZONE CELL PRESSURE TOO LOW
Please make sure there are no restrictions on the oxygen
linecomingtotheozonegeneratorandthattheowisonly
adjusted on the ozone line after the ozone generator to
maintaincorrectworkingpressure,ifthepressureistoolow
duetoanincorrectlysetpressureregulatororfailureofox-
ygengenerators,pleaserectifytheproblemandtheozone
generatorwillcontinueoperation.
• OZONE CELL PRESSURE TOO HIGH
Pleaseadjusttheoxygenpressureregulatortothespecied
pressureandthatwillrectifythisproblemandwarningmes-
sage.
• OZONE CELL TEMPERATURE TO HIGH
Makesurethattheambienttemperatureintheinstallation
roomisbelow25c,andcheckthatthereisgoodunrestricted
coolingairowthroughtheozonegenerator(notobstruct-
edoneithersideofcoolinggrills).pleasemakesurethatthe
coolingfanisworkingproperly.incaseofthecoolingfanfail-
ure,pleasecontacttechnicalsupportforfurtherinstructions
• SUPPLY VOLTAGE TOO HIGH OR TOO LOW
Please make sure that the voltage supplied to the ozone
generatorisasspecied+/-5%inordertocorrecttheprob-
lem.ifthevoltagesuppliedisasspeciedandtheproblem
persists,pleasecontactourservicedepartment