Abtus ABT-7000 User manual

ABT-7000 Abtus Cyclic Top Measurement
Device (CTMD)
Instruction Manual

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1.0 Index
1.0 Index ................................................................................................................................. 2
2.0 Item List............................................................................................................................. 3
3.0 Specification ...................................................................................................................... 4
4.0 Getting Started................................................................................................................... 5
4.1 Overview ....................................................................................................................... 5
4.2 Assembly....................................................................................................................... 6
5.0 Maintenance .................................................................................................................... 12
5.1 Every 3 Months............................................................................................................ 12
5.2 Annual......................................................................................................................... 12
6.0 Measurement Characteristics ........................................................................................... 12
6.1 Cyclic Top Faults ......................................................................................................... 12
6.2 Gauge ......................................................................................................................... 13
6.3 Super-Elevation........................................................................................................... 13
6.4 Twist ........................................................................................................................... 13
6.5 Distance...................................................................................................................... 14
6.6 GPS ............................................................................................................................ 14
7.0 Transportation and Storage .............................................................................................. 14
8.0 Software Introduction........................................................................................................ 14
8.1 Cyclic Top Measurement Device Software.................................................................... 14
8.2 Initial Setup ................................................................................................................. 14
9.0 Before going on track ....................................................................................................... 15
9.1 Check Battery Levels................................................................................................... 15
9.2 Check Wireless Connection ......................................................................................... 15
9.3 Before Each Use.......................................................................................................... 15
9.4 Training and responsibilities......................................................................................... 16
9.5 Cyclic Top Fault Report from Measurement Train ......................................................... 17
9.6 Tools........................................................................................................................... 17
10.0 Step by Step Guide to Recording Cyclic Top Measurements on Track ............................... 18
11.0 Viewing a Recording......................................................................................................... 24
Step 1: View Cyclic Top Faults for a specific wavelength......................................................... 24
Step 2: Comparing results before and after maintenance......................................................... 25
11.1 PDF Recording Report................................................................................................. 29
12.0 Track Repairs................................................................................................................... 31
12.1 ‘Repair Track’ Screen................................................................................................... 31
12.2 Repair Report PDF ...................................................................................................... 32
13.0 Step by Step Guide to Recording Geometry Measurements on Track ............................ 34
14.0 Troubleshooting ............................................................................................................... 41
15.0 Using the Geode GPS as a stand-alone product................................................................ 42
15.1 When used as part of the CTMD .................................................................................. 42
15.2 To use the Geode GPS as a stand-alone product ......................................................... 42
16.0 Directive and standards.................................................................................................... 43

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2.0 Item List
1. CTMD = 1 (Right Side) + 2 (Left Side) + 3 (Handle)
(See assembly section of this manual)
(1) (Left Side) contains: GPS (A), Red LED Lights (B), Gauge Retraction Lever (C)
(2) (Right Side) contains: 2x Removable 12V Lithium Ion Batteries (D), On/Off Power
Button (E) & Locking Lever (F)
2. FZ-G1 Panasonic Tablet + User Manual & Charger
3. FZ-G1 Panasonic Tablet Holder
4. Battery Charger + Accessories
5. CTMD Instruction Manual
6. Transit Cases
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C
A
1
2
D&E
W
F
B

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3.0 Specification
Weight
- CTMD on Track
- Bag 1 & Bag 2
- Panasonic Fz-G1 Tablet
- Chargers & Other
- CTMD in Bags
25.9 kg
3 kg ea. (Total 6 kg)
1.1 kg
1 kg & 1 kg
35 kg
Physical Dimensions
- CTMD on Track
- Bag 1
- Bag 2
Length: 1610 mm to 1700 mm
Height: 1000 mm
Width: 720 mm
Length: 870 mm
Height: 300 mm
Width: 790 mm
Length: 1010 mm
Height: 300 mm
Width: 790 mm
Operating Temperature
-
-10°C to + 50°C (-4°F to 122°F)
Environmental Rating
-
IP65 Assembled
Battery Life
- CTMD 2x Lithium Ion
- Panasonic FZ-G1 Tablet
Up to 6 hours per battery
Up to 6 hours
Operating System
-
Windows 64 bit
Trolley Connectivity
-
Wi-Fi

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4.0 Getting Started
4.1 Overview
The Abtus ABT7000 is a measuring device which records cyclic top geometry while being pushed by
an operator at walking speed.
The device can be assembled by one operator. Since the weight of the trolley weighs 28 kg the trolley
should only be lifted in its entirety if the user feels as though they feel fit to do so, otherwise the trolley
should be disassembled and carried by two operators. The device can be dismantled to fit into two
protective transportation bags.
Cyclic top track geometry data is transmitted from the measuring device via Wi-Fi to a Panasonic FZ-
G1 running a Windows 64 bit operating system supplied with the Cyclic Top Software. The software
displays track geometry data including Distance, Cant/ SE, Twist and Gauge in real time. The Cyclic
Top analysis can be viewed only at the end of a measurement. The data is saved as a .csv file
containing distance, Cant/SE, Twist and Gauge data and as a PDF contains the cyclic top analysis
report. PDF reports can be transferred to other devices via a USB flash drive.
The trolley is intended to be used for the measurement of cyclic top faults and track geometry
measurements.
The CTMD is designed with the following characteristics:
This product is used to accurately record Distance, Cant/SE, Twist, Gauge, Cyclic Top
depth and cycles for railway maintenance.
Non-conducting: The trolley is insulated and therefore does not create electrical contact
between the two running rails. This is achieved by using plastic wheels and also
accommodates a non-conductive insulation block between the wheel arm and contact
bearings.
Lights: The trolley is fitted with red LED lights on the front and back to enable other track
users and train drivers of the operator’s presence on track.
Compact: The CTMD breaks down into 3 separate parts to allow it to fit into most vehicle.
Portability: The CTMD is designed to be easily lifted onto and off the track. This is done
using the plastic lifting handles provided.
The unit has been designed to be user-friendly with only limited training required.

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4.2 Assembly
Firstly position the locking lever towards the left as shown in Figure 1.
Push the two halves together as shown in Figure 2 & Figure 3.
Figure 1 - Initial Locking Position
Figure 2 - Joining of the Fixed & Rotating Halves
Figure 3 - Two Halves Together

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Lock the two halves together by pushing the locking lever towards the right until it firmly
snaps into position.
Before attaching the handle, ensure that the locking levers are positioned towards the
plunger on the back of the handle block as shown in Figure 5.
Figure 4 - Locked Position
Figure 5 - Handle Locking Lever
Position
Handle
Rotation
Plunger
Orientation
Indication
Mark

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Attach the handle to the CTMD ensuring that the indication marks are aligned as shown in
Figure 6 & Figure 7.
Figure 6 - Attaching the Handle
Figure 7 - Handle Before Locked

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To lock the handle into position, rotate the locking levers towards the indication mark.
The CTMD comes with a RAM Mount holder for the Panasonic FZ-G1 as shown in Figure 9,
which is spring loaded for ease of insertion and removal.
Figure 8 - Handle in its Locked Position
Figure 9 - Panasonic FZ-G1 Holder

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To attach the holder to the CTMD handle, simply insert the two 1” diameter rubber balls into
the short double socket arm cups as shown in Figure 10.
The CTMD has been designed with the user in mind. The trolley has a rotating handle to
prevent the user having to lift and rotate the trolley on track. The handle has three locking
positions and a position has been added to allow the user to push the trolley in the cess or
in areas of limited access. To rotate the handle please see Figure 11.
Figure 10 - Short Double
Socket Arm
Figure 11 - Handle Rotation