Access 7000 User manual

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Vector
Installation Manual
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The information in this document is subject to alteration without prior notice and should not be re-
garded as an undertaking from Aritco Lift AB. is not responsible for damage incurred due to misuse of
this document. The document or parts thereof, may not be reproduced or copied without prior permis-
sion. It may not either be imparted to a third party or otherwise be used without authorisation. Infringe-
ment hereof will be subject to action in accordance with applicable laws.
©Aritco Lift AB
Document number: 7000 100 en-GB AD
Original Instructions
Date: 2015-01-15

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Contents
1 INTRODUCTION ...................................................................................................................1
1.1 CONFIGURATION.........................................................................................................1
1.2 STANDARDS................................................................................................................2
2 SAFETY AND HEALTH ............................................................................................................3
2.1 SAFETY, GENERAL........................................................................................................3
2.1.1 HAZARDS ..........................................................................................................3
2.2 WARNING TEXT...........................................................................................................3
3 RECEIPT OF MATERIAL ON SITE ..............................................................................................5
3.1 TOOL-AND FIXING REQUIREMENTS.................................................................................5
3.2 SITE SURVEY ...............................................................................................................6
3.3 LIFTING POINTS...........................................................................................................6
3.3.1 METHODS TO RAISE THE MAST.............................................................................7
3.4 WEIGHTS ................................................................................................................. 10
3.5 STORAGE BEFORE ASSEMBLY....................................................................................... 10
3.6 UNPACKING HAZARDS................................................................................................ 10
3.7 UNPACKING.............................................................................................................. 11
3.8 MATERIAL PREPARATIONS .......................................................................................... 11
3.8.1 PLATFORM PANEL ............................................................................................ 12
3.8.2 PLATFORM MACHINE COVER.............................................................................. 12
3.8.3 SIDE COVER PANELS.......................................................................................... 12
3.8.4 SAFETY FRAME ON THE PLATFORM FLOOR. .......................................................... 13
3.8.5 SAFETY EDGE ON PLATFORM WALL ..................................................................... 14
4 REACTION FORCES.............................................................................................................. 15
4.1 REACTION FORCES FROM THE LIFT ACTING ON BUILDING................................................. 15
4.1.1 MAXIMUM FORCE F AS A FUNCTION OF THE LIFT´S TRAVEL. .................................... 15
4.2 FORCE ON FIXING TO SUPPORT FRAME (MAST) TO WALL ................................................. 16
4.2.1 ADDITIONAL FORCES/ WIND FORCES ON FIXING TO SUPPORT FRAME (MAST) TO
WALL........................................................................................................ 18
5 ASSEMBLY......................................................................................................................... 19
5.1 FIXINGS ................................................................................................................... 19
5.2 ASSEMBLY THE MAST, PLATFORM AND DRIVING UNIT ..................................................... 20
5.2.1 GENERAL ........................................................................................................ 20
5.2.2 JOINING THE MAST SECTIONS.............................................................................20
5.2.3 FIXING-POINTS IN THE BUILDING......................................................................... 42
5.2.4 TRANSPORT THE MAST INTO POSITION ................................................................ 43
5.3 FITTING OF PLATFORM ............................................................................................... 43
5.4 CONNECTING CABLES................................................................................................. 46
5.4.1 STRAPPING THE FLAT CABLE............................................................................... 51
5.5 ADJUSTMENTS .......................................................................................................... 52
5.5.1 ADJUST THE GUIDE RAIL FRAMES ........................................................................ 52
5.5.2 ADJUST THE LIFTING YOKE ................................................................................. 54
5.5.3 ADJUST THE PLATFORM..................................................................................... 55
5.6 ASSEMBLY THE SAFETY FRAME ....................................................................................56
5.6.1 SAFETY EDGE................................................................................................... 56
5.6.2 SAFETY FRAME................................................................................................. 56
5.7 SHAFT CONSTRUCTION............................................................................................... 57
5.7.1 SHAFT BEAM ................................................................................................... 57
5.7.2 ARCHITRAVES .................................................................................................. 58
5.7.3 DOORS ........................................................................................................... 59
5.7.4 SHAFT VIEW A AND C........................................................................................ 64
5.7.5 SHAFT VIEW B.................................................................................................. 71
5.8 DOOR CONNECTIONS ................................................................................................. 71
5.8.1 DOOR LOCKING WIRE CONNECTION .................................................................... 71
5.8.2 DOOR CABLE CONNECTION ................................................................................ 73
5.9 CLADDING PANELS FITTING ......................................................................................... 77
5.10 DOOR ADJUSTMENTS AND COVER PANELS FITTING ....................................................... 85
5.10.1 COVER PLATES ............................................................................................... 85
5.10.2 DOOR SILLS ................................................................................................... 86
5.10.3 DOOR HEIGHT................................................................................................ 86
5.10.4 DOOR CONTACT ............................................................................................. 87
5.10.5 DOOR PLAY.................................................................................................... 87
5.10.6 DOOR COVER PLATES ...................................................................................... 88

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Contents
5.10.7 CALL STATIONS............................................................................................... 89
5.10.8 CALL STATION WITH KEY-SWITCH ...................................................................... 89
5.10.9 DOOR HANDLES ............................................................................................. 89
5.11 DOOR CLOSER ......................................................................................................... 90
5.12 SAFETY CHECK......................................................................................................... 95
6 OPTIONS........................................................................................................................... 97
6.1 FULL HEIGHT CONSOLE............................................................................................... 97
6.1.1 Installation of full height console......................................................................... 97
6.1.2 Mount the extended yoke in place ...................................................................... 98
6.2 INSTALLING LIFT FOR EXTERNAL PURPOSE ................................................................... 103
6.2.1 General ........................................................................................................ 103
6.2.2 Mounting to the wall / Building ........................................................................ 103
6.2.3 L-Bracket for mounting to the wall .................................................................... 104
6.2.4 Installation of the shaft ................................................................................... 105
6.2.5 INSTALLING OF HEATER FAN ............................................................................ 106
6.2.6 Doors........................................................................................................... 106
6.2.7 INSTALLING OUTER ROOF. ............................................................................... 108
6.3 SPLIT MAST ............................................................................................................ 109
6.3.1 TOP FIXATION................................................................................................ 109
6.3.2 SCREW JOINT................................................................................................. 110
6.3.3 NUT PACKAGE ............................................................................................... 111
6.4 EXTERNAL DOOR OPENER ......................................................................................... 112
6.4.1 HALF SIZE DOOR............................................................................................. 112
6.4.2 FULL SIZE DOOR ............................................................................................. 115
6.5 INTERNAL DOOR CLOSER .......................................................................................... 117
6.5.1 HALF SIZE DOOR............................................................................................. 117
6.5.2 FULL SIZE DOOR ............................................................................................. 118
6.6 L-BRACKET ............................................................................................................. 119
6.6.1 GENERAL ...................................................................................................... 119
6.6.2 INSTALLATION ............................................................................................... 119
6.7 GLASS PANELS......................................................................................................... 121
6.8 AUTOMATIC LUBRICATION........................................................................................ 122
6.8.1 GENERAL ...................................................................................................... 122
6.8.2 INSTALLATION ............................................................................................... 122
6.8.3 SETTING LUBRICATION TIME ............................................................................ 123
6.8.4 OIL PROTECTION COVER.................................................................................. 123
6.9 DOOR TYPE HG, HALF SIZE DOOR ............................................................................... 124
6.9.1 GENERAL ...................................................................................................... 125
6.9.2 INSTALLATION OF HALF SIZE DOOR ON VIEW A AND C.......................................... 125
6.9.3 INSTALLATION OF HALF SIZE DOOR ON VIEW B.................................................... 127
6.10 DOOR TYPE DOUBLE HINGED GLASS DOORS ............................................................... 129
6.10.1 GENERAL..................................................................................................... 129
6.10.2 INSTALLATION.............................................................................................. 130
6.11 REMOTE CONTROL................................................................................................. 132
6.11.1 GENERAL..................................................................................................... 133
6.11.2 INSTALLATION.............................................................................................. 133
6.11.3 PROGRAMMING DIFFERENT USER TYPES .......................................................... 134
6.12 EXTERNAL CALL BUTTON......................................................................................... 134
6.12.1 GENERAL..................................................................................................... 134
6.12.2 INSTALLATION.............................................................................................. 134
6.12.3 PROGRAMMING DIFFERENT USER TYPES .......................................................... 135
6.12.4 EXCHANGING BATTERIES................................................................................ 135
7 Instruction, how to use the lift ........................................................................................... 137
7.1 USING THE LIFT ....................................................................................................... 137
7.2 LABELS .................................................................................................................. 137
7.3 SAFETY & EMERGENCY ............................................................................................. 137
7.4 CARE & MAINTENANCE ............................................................................................ 137
8 DISPOSAL AND RECYCLING ................................................................................................ 139

INTRODUCTION
1 INTRODUCTION
This platform lift is named Aritco 7000; however the name A1 or 7000-series might be used in some
quality related documents but is the same product. This manual contains instructions and information
for the installation of a platform lift Aritco 7000.
The document number is built-up as follows:
Document number 7000 100 en AD
Product type 7000 100 en AD
Document type 7000 100 en AD
Language key 7000 100 en AD
Revision 7000 100 en AD
The document types available are:
• 100 - Installation Instructions
• 200 - Users Manual
• 300 - Maintenance Manual
• 400 - Control System Document
• 500 - Safety Check List
• 600 - Spare Parts List
This Installation Manual is intended for the use and reference by installers of this product who have re-
ceived appropriate product training approved by Aritco Lift AB. Installers will be named competent
person.
The extent of the information is govern by the assumption that the personnel involved have received
appropriate training.
It also contains generic Health & Safety information and a method statement, however in most cases
site specific documents will be required reflecting the particular circumstances pervading at a site. The
extent of the information is govern by the assumption that the personnel involved have received appro-
priate training.
1.1 CONFIGURATION
The Aritco 7000 platform lift has the following basic configuration:
• Platforms in 8 different sizes.
• Doors with passage on view A, B and C, max 2 doors / floor
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INTRODUCTION
Fig. 1 Doors on platform
• Max load from 250 kg to 500 kg.
• Electrical cabinet is placed at top level.
• Mast in one piece
• Travel height 250 - 13 000 mm.
• Pit 50 mm, with ramp no pit is required.
1.2 STANDARDS
The Aritco 7000 platform lift comply with the requirements according to the Machinery Directive 2006/
42/EC. For more specific details see declaration of conformity and certificates.
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SAFETY AND HEALTH
2 SAFETY AND HEALTH
2.1 SAFETY, GENERAL
Since this product may be installed in variety environments, only generic hazards are highlighted, sup-
plementary improvement measures determined by Risk assessment(s), (RA) will be required. Therefore,
before starting a new installation appraise the validity and completeness of the RA(s) provided. The line
manager must be consulted over any shortcomings and, if necessary, agreement reached over the need
for supplementary RA (s). National Statutory Regulations must be complied with and advisory codes ob-
served. This includes the provision of a method statement.
Generic Hazards associated with this type of task, the circumstances during which they are present and
improvement actions may be as follows:
2.1.1 HAZARDS
Falling from height: There is a risk of falling from the platform and unprotected upper door edges.
Risk reduction: Provide temporary barriers at entrances. Provide specific RA for use of the platform dur-
ing erection.
Trapping: During construction of the shaft, there is a risk of trapping between the platform and door
frame edges.
Risk reduction: Conduct supplementary RA.
Falling objects: It is possible that objects may fall from the platform and door openings.
Risk reduction: Provide kick boards at edges. Use appropriate PPE (Personal Protective Equipment).
High voltage: Electrocution.
Risk reduction: Turn off the mains isolator as detailed in these instructions when this hazard is present.
Manual handling: Trapping, crushes and strains. Cuts from sharp edges.
Risk reduction: Additional assistance and training. Use of handling aids - trolleys, chain block, PPE. Using
correct PPE
General hazard: During installation, there is a risk of that the lift may fall down which can cause severe
damage to the persons involved, the surroundings and the lift itself.
Risk reduction: During installation, do not load or stand on the platform before the lift is properly fixed
to the building according to chapter 4 REACTION FORCES.
2.2 WARNING TEXT
Warning text occurs where required and indicates that the text in question should be observed extra
carefully. The warning texts are marked as set out below:
DANGER
Indicates an immediate hazardous situation that, if not avoided, will result in death or
serious personal injury.
WARNING
Indicates an immediate hazardous situation that, if not avoided, can result in death or
serious personal injury.
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SAFETY AND HEALTH
CAUTION
Indicates an immediate hazardous situation that can result in minor or moderate
injury.
Note:
is used for hazards that may only result in damage to the installation.
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RECEIPT OF MATERIAL ON SITE
3 RECEIPT OF MATERIAL ON SITE
Check that the delivered parts conforms to the packing list and corresponds to approved drawing. To
identify parts, see spare parts list for nomenclature. If there are missing parts, immediately contact Arit-
co Lift AB.
Check that delivered material is not damaged from the transport. If there are damages, immediately
contact the transport company and Aritco Lift AB. Store the material in its packing material until
installation.
3.1 TOOL-AND FIXING REQUIREMENTS
Before starting the assembly, make certain that all requisite tools and documents are at hand. Such as:
• Hoist (500 kg)
• Lifting device and lifting slings
• Torque wrenches
• Drilling machine / screw - Driving machine with moment clutch
• Drill set (1 – 13 mm)
• Pop rivet drill (3.2 mm)
• Compass saw
• Compass saw blade for metal
• Hammer drill
• Concrete drill (8 – 12 mm)
• Crow bar
• Hammer
• Plumb with line (15 m)
• Spirit level
• Measure tape
• Pop rivet tool
• Plate shearing tool (Right & Left)
• Mandrel (8 mm)
• Screw driver (2.5 – 5.5 mm)
• Screw driver cross (PH 1 + 2)
• Screw driver, Torx T30
• Magnetic screw bit holder
• Magnetic screw bit holder(300 mm)
• Bit PH2
• Magnetic case (10 mm)
• File
• Clamp
• Complete set of sockets and spanners (10 – 19 mm)
• Insulation tester
• Frame and door carriage
• Ladder
• Fixings material for guide rail, frame and doors. For instance expander bolts, chemical bolts etc.
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• Tensiometer for belt tension
• Applicable drawing and circuit diagrams for the order.
For more detailed information regarding installation tool recommendations, see separate document.
3.2 SITE SURVEY
Confirm:
• that the installation site corresponds to approved drawing
• that the length of the mast is correct, depends on door configuration. - Full size door - Length from
top level floor to top of the mast, min 1055 mm - Half size door - Length from top level floor to top
of the mast, 1070±15 mm
• that the travel and top height corresponds to approved drawing
• that the pit corresponds with approved drawing
• that the hole through floor/pit plumb for lift corresponds to approved drawing
• that it is possible to fix door and structure
• that all floor levels are finished before installation
• that a bar in ceiling is in place. SWL 500 kg
• that there is lighting that provides 50 lux a the floor level in the shaft, in front of every door and out-
side the electrical cabinet
• that the supporting walls in the shaft are dust sealed
• that the shaft is cleaned out
• that the pit is painted with oil resistant paint
• that main electrical supply is provided at the electrical cabinet
• that there is a two way communication line provided
• that the power outlet is available near the lift
• that national rules and regulations for such an installation are not being contravened
For outdoor lifts, confirm:
• that the pit has an abundant floor drain (for rain water)
• that there is external 230 V supply (for ventilation /heating fan)
3.3 LIFTING POINTS
A lifting point/hook must be provided centrally to the shaft with a certified load of 500 kg SWL. The lift-
ing point (see pos 1) is illustrated in Fig. 2 Lifting point.
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RECEIPT OF MATERIAL ON SITE
Fig. 2 Lifting point
3.3.1 METHODS TO RAISE THE MAST
Lifting and raising the mast in position can be done in several ways and is much depending on local cir-
cumstances. The space can be limited, the mast can be split in sections and the height of the mast is dif-
ferent from one site to another.
However, one of the most common ways to raise the mast is to use a chain block hoist, attached to a
hook in the ceiling and slings around the mast-screw. If the mast is divided in several sections –start with
the lowest section.
If there is no possibility to use a hook in the ceiling alternative methods could be to use:
• Lifting Gantry, to attach the chain block hoist.
• Trailer lift. Elevating Work Platform.
• Scaffolding.
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RECEIPT OF MATERIAL ON SITE
The lifting points for the mast is illustrated in the illustration below. A possible alternative of this lifting
point is around the top beam
Fig. 3 Lifting point of the mast (cladding panels normally not monted)
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RECEIPT OF MATERIAL ON SITE
Fig. 4 Example of lifting the mast with sling and chain hoist
Fig. 5 Lifting point platform
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RECEIPT OF MATERIAL ON SITE
3.4 WEIGHTS
In the diagram below the weights of the platform and mast are specified
Fig. 6 Weights
3.5 STORAGE BEFORE ASSEMBLY
The material must be kept dry and protected from damage. Use handling aids when moving heavy
objects.
Place material such as doors, shaft panels etc. on the correct floor levels.
3.6 UNPACKING HAZARDS
It is important to be careful and to handle the parts of the platform with care. The unpacking hazards
that might occur are according to the following.
Crushing hazard resulting from
falls of heavy objects
Falls from ladders, platforms etc.
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RECEIPT OF MATERIAL ON SITE
Tripping hazard over cables etc.
Hazard of bulky parts tipping over
3.7 UNPACKING
The platform lift is normally delivered in two pallets with several parts.
The two pallets consist of:
Pallet one
• Mast
• Shaft parts
• Box with installation material and packing check list for pallet one
Pallet two
• Platform
• Doors**
• Wall panel
• Box with installation material and packing check list for pallet two
* If the lift has more than 3 stops and a long travel, the doors will be packed on a third pallet.
Pallet three*
• Doors
3.8 MATERIAL PREPARATIONS
• Remove the cover panels, safety edge and safety frame from the platform before moving it into the
building to avoid damage to the platform.
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Fig. 7 Material preparations, positioning
3.8.1 PLATFORM PANEL
• Dismount the platform panel (pos 1, Fig. 7 Material preparations, positioning) by folding out the pan-
el on the lower edge and unhook the panel by lifting it up.
3.8.2 PLATFORM MACHINE COVER
• Dismount the platform machine cover (pos 2, Fig. 7 Material preparations, positioning) by opening it
with the triangle key and removing it.
3.8.3 SIDE COVER PANELS
Fig. 8 Dismounting side cover panels
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RECEIPT OF MATERIAL ON SITE
• Loosen the side cover (pos 3 Fig. 7 Material preparations, positioning) from velcro closing (pos A, Fig.
9Dismounting side cover panels, details) at the bottom of the platform by pulling it outwards from
the platform (pos A, Fig. 9 Dismounting side cover panels, details)
Fig. 9 Dismounting side cover panels, details
• Unhook the side cover from the screw (pos B, ,Fig. 8 Dismounting side cover panels) at the bottom of
the platform by sliding it towards the platform centre (pos B, Fig. 9 Dismounting side cover panels,
details).
• Unhook the side cover at the top of the platform (pos C, ,Fig. 8 Dismounting side cover panels) by
moving it outwards from the platform and downwards (pos C, Fig. 9 Dismounting side cover panels,
details).
• Follow the same procedure with the side cover on the other side (pos 4, Fig. 7 Material preparations,
positioning) of the platform (mirror-inverted).
3.8.4 SAFETY FRAME ON THE PLATFORM FLOOR.
• Push over the platform
Fig. 10 Safety frame and safety edge dismounting
• Loosen the screws on the safety edge’s ends (left and right sides, pos 1, Fig. 10 Safety frame and
safety edge dismounting). Slide the wires outwards.
• Remove the two pairs of screws under the platform’s outer corners (pos 2, Fig. 10 Safety frame and
safety edge dismounting).
• Lift off the safety frame (pos 5, Fig. 7 Material preparations, positioning) and the wires in one piece.
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3.8.5 SAFETY EDGE ON PLATFORM WALL
• Unhook the spring (pos 1,Fig. 11 Removal of safety edge) and remove the nut and washer (pos 2, Fig.
11 Removal of safety edge)
Fig. 11 Removal of safety edge
• Lift the safety edge (pos 6, Fig. 7 Material preparations, positioning) upwards through the top (Fig.
12 Lift the safety edge)
Fig. 12 Lift the safety edge
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REACTION FORCES
4 REACTION FORCES
4.1 REACTION FORCES FROM THE LIFT ACTING ON BUILDING
4.1.1 MAXIMUM FORCE F AS A FUNCTION OF THE LIFT´S TRAVEL.
The table is valid for both 410 kg and 500 kg load.
During installation, before the supporting structure is completed, maximum load on the platform is 410
kg.
The force is distributed to the floor through the mast bottom with the area “A” and to the shaft bottom
with the area “B”, see Fig. 13 Area “A” and “B”.
Fig. 13 Area “A” and “B”
Force F as a function of the lift´s travel
Travel (m) Area ”A”
Indoor lifts & Outdoor
lifts F (kN)
Area ”A”
Outdoor lifts
Snow F (kN)
Area”B”
Isolamin
Shaft F (kN)
Area”B”
Glas
Shaft F (kN)
1 7,8 4,8 2,55 3,30
2 8,5 4,8 3,40 4,40
3 9,2 4,8 4,25 5,50
4 9,9 4,8 5,10 6,60
510,7 4,8 5,95 7,70
6 11,5 4,8 6,80 8,80
712,0 4,8 7,65 9,90
8 12,8 4,8 8,50 11
9 13,4 4,8 9,35 12,10
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REACTION FORCES
Travel (m) Area ”A”
Indoor lifts & Outdoor
lifts F (kN)
Area ”A”
Outdoor lifts
Snow F (kN)
Area”B”
Isolamin
Shaft F (kN)
Area”B”
Glas
Shaft F (kN)
10 14,2 4,8 10,20 13,20
11 14,9 4,8 11,05 14,30
12 15,6 4,8 11,90 15,40
Allowed snow load is 2 kN/m². Verify which snow-load zone the lift is installed in. (EN1991-1-3).
4.2 FORCE ON FIXING TO SUPPORT FRAME (MAST) TO WALL
• c-c = distance (height) from the floor to the highest fixing into the wall. See Fig. 14 Force on fixing to
support frame (mast) to wall
• The maximum distance between two fixings or lower floor and the lowest fixing is 4.0 m.
• The minimum distance between lower floor and the highest fixing is 2.0 m.
• c-t = distance from the top of the mast to highest fixing into the wall. See Fig. 14 Force on fixing to
support frame (mast) to wall
• The maximum distance between the top of the mast and highest fixing is 1.2 m.
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