Terex Genie GS -1530/32 User manual

Operator's Manual
GS™
-
1530/32 CE
GS™
-
1930/32
GS™
-
2
032
GS™
-
2
632
GS™
-
3232
with
Maintenance
Information
GS™
-
2
04
6
GS™
-
2
64
6
GS™
-
324
6
GS™
-
4047
Original Instructions
Tenth Edition
Second Printing
Part No. 1278042GT

Operator's Manual Tenth Edition • Second Printing
GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Front Matter
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions............. 4
General Safety ...................................................... 6
Personal Safety................................................... 11
Work Area Safety................................................ 12
Legend ................................................................ 20
Controls............................................................... 23
Inspections.......................................................... 27
Operating Instructions......................................... 44
Transport and Lifting Instructions ....................... 54
Maintenance ....................................................... 59
Specifications...................................................... 61
Copyright © 1997 Terex Corporation
Tenth Edition: Second Printing, December 2017
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
“GS” is a trademark of Terex South Dakota, Inc.
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

Tenth Edition • Second Printing Operator's Manual
Introduction
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 1
Introducti on
About this manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Genie.
Product Identification
The machine serial number is located on the serial
label.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools, and materials to
an aerial work site.
Bulletin Distribution and
Compliance
Safety of product users is of paramount importance
to Genie. Various bulletins are used by Genie to
communicate important safety and product
information to dealers and machine owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their associated
dealer, so it is important to register your machine
and keep your contact information up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.

Operator's Manual Tenth Edition • Second Printing
Introduction
2 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model
number and serial number of your machine, along
with your name and contact information. At
minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules–safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Tenth Edition • Second Printing Operator's Manual
Introduction
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 3
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
Hazard Classification
Decals on this machine use symbols, color coding,
and signal words to identify the following:
Safety alert symbol–used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
DANGER
WARNING
CAUTION
NOTICE

Operator's Manual Tenth Edition • Second Printing
Symbol and Hazard Pictorials Definitions
4 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Symbol and Hazard P ictorials Definiti ons
Read the operator’s
manual
Read the service
manual
Crush hazard Crush hazard Collision hazard
Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard
Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard
Engage safety arm Keep away from
moving parts
Keep clear of
outriggers and tires
Move machine to
level ground
Close chassis tray
Lower the platform. Do not set up where it
cannot be leveled
with outriggers
Maintain required
clearance
Access by trained
and authorized
personnel only
Use a piece of
cardboard or paper to
search for leaks

Tenth Edition • Second Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 5
Batteries used as
counterweights
Chock the wheels Release brakes Grounded AC
3-wire only
Replace damaged
wires and cords
Wheel load Transport diagram Tiedown Lanyard anchorage
points
No smoking
Voltage rating for
power to platform
Pressure rating for air
line to platform
Manual force Wind speed
Maximum capacity Outdoor Indoor

Operator's Manual Tenth Edition • Second Printing
General Safety
6 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
General Safety

Tenth Edition • Second Printing Operator's Manual
General Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 7

Operator's Manual Tenth Edition • Second Printing
General Safety
8 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT

Tenth Edition • Second Printing Operator's Manual
General Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 9

Operator's Manual Tenth Edition • Second Printing
General Safety
10 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT

Tenth Edition • Second Printing Operator's Manual
Personal Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 11
Personal Safety
Personal Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.

Operator's Manual Tenth Edition • Second Printing
Work Area Safety
12 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
WorkArea Safety
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Obey all local and
governmental
regulations regarding
required clearance from
electrical power lines. At
a minimum, the required
clearance contained in
the chart below must be
followed.
Line Voltage Required Clearance
0 to 50KV 3.05 m
50 to 200KV 4.60 m
200 to 350KV 6.10 m
350 to 500KV 7.62 m
500 to 750KV 10.67 m
750 to 1000KV 13.72 m
Allow for platform movement, electrical line sway or
sag, and beware of strong or gusty winds.
Keep away from the
machine if it contacts
energized power lines.
Personnel on the ground
or in the platform must not
touch or operate the
machine until energized
power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity or the
maximum platform capacity of the platform
extension.
Maximum capacity
Platform extended
Model Platform
retracted Platform only Extension only Maximum occupants
GS-1530 272 kg 159 kg 113 kg Indoor only — 2
GS-1532 272 kg 159 kg 113 kg Indoor — 2
Outdoor — 1
GS-1930 227 kg 114 kg 113 kg Indoor only — 2
GS-1932 227 kg 114 kg 113 kg Indoor — 2
Outdoor — 1
GS-2032 363 kg 250 kg 113 kg Indoor — 2
Outdoor — 1
GS-2632 227 kg 114 kg 113 kg Indoor only — 2
GS-3232 227 kg 114 kg 113 kg Indoor only — 2
GS-2046 544 kg 431 kg 113 kg Indoor/Outdoor — 2
GS-2646 454 kg 341 kg 113 kg Indoor/Outdoor — 2
GS-3246 318 kg 205 kg 113 kg Indoor — 2
Outdoor — 1
GS-4047 350 kg 237 kg 113 kg Indoor only — 3
Platform retracted Platform extended
Extension only Platform only
The weight of options and accessories, such as
panel carriers, will reduce the rated platform
capacity and must be subtracted from the platform
capacity. See the decals with the options and
accessories.
If using accessories, read, understand and obey
the decals, instructions and manuals with the
accessory.

Tenth Edition • Second Printing Operator's Manual
Work Area Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 13
Do not raise the platform
unless the machine is on a
firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a severe slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
Do not drive over 0.8 km/h with the platform raised.
Outdoor Use: Do not raise the platform when wind
speeds may exceed 12.5 m/s. If wind speeds
exceed 12.5 m/s when the platform is raised, lower
the platform and do not continue to operate the
machine.
Indoor Use: When raising the platform, follow
ratings for allowable side force and number of
occupants on the next page.
Do not operate the
machine in strong or gusty
winds. Do not increase the
surface area of the
platform or the load.
Increasing the area
exposed to the wind will
decrease machine
stability.
Use extreme care and
slow speeds while driving
the machine in the stowed
position across uneven
terrain, debris, unstable or
slippery surfaces and near
holes and drop-offs.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays
open.

Operator's Manual Tenth Edition • Second Printing
Work Area Safety
14 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Do not push off or pull
toward any object outside
of the platform.
Maximum allowable manual force – CE
Model Manual Force Maximum occupants
GS-1530 400 N Indoor use only —2
GS-1532 400 N
200 N
Indoor —2
Outdoor —1
GS-1930 400 N Indoor use only —2
GS-1932 400 N
200 N
Indoor —2
Outdoor —1
GS-2032 400 N
200 N
Indoor —2
Outdoor —1
GS-2632 400 N Indoor use only —2
GS-3232 400 N Indoor use only —2
GS-2046 400 N Indoor / Outdoor —2
GS-2646 400 N Indoor / Outdoor —2
GS-3246 400 N
200 N
Indoor —2
Outdoor —1
GS-4047 400 N Indoor use only —3
Do not alter or disable the limit switches.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 29.5 kg. Battery tray
including batteries must weigh a minimum of
152 kg.
For GS-4047 machines, each battery must weigh
37 kg. Battery tray including batteries must weigh a
minimum of 181 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards, or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.

Tenth Edition • Second Printing Operator's Manual
Work Area Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 15
Do not place or attach
fixed or overhanging loads
to any part of this machine.
Do not place ladders or
scaffolds in the platform or
against any part of this
machine.
Do not transport tools and materials unless they
are evenly distributed and can be safely handled by
person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.
If equipped with outriggers
Do not set the machine up where it cannot be
leveled using only the outriggers.
Do not adjust the outriggers while the platform is
raised.
Do not drive while the outriggers are lowered.
Crushing Hazard
Keep hands and limbs out of scissors.
Do not work under the platform or in the scissor
links without the safety arm in place.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.

Operator's Manual Tenth Edition • Second Printing
Work Area Safety
16 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Operation on Slopes Hazards
Do not drive the machine on a slope that exceeds
the slope and side slope rating of the machine.
Slope rating applies to machines in the stowed
position.
Model Maximum slope
rating, stowed
position
Maximum side slope
rating, stowed
position
GS-1530 30% (17°) 30% (17°)
GS-1532 30% (17°) 30% (17°)
GS-1930 25% (14°) 25% (14°)
GS-1932 25% (14°) 25% (14°)
GS-2032 30% (17°) 30% (17°)
GS-2632 25% (14°) 25% (14°)
GS-3232 25% (14°) 25% (14°)
GS-2046 30% (17°) 30% (17°)
GS-2646 30% (17°) 30% (17°)
GS-3246 25% (14°) 25% (14°)
GS-4047 25% (14°) 25% (14°)
Note: Slope rating is subject to ground conditions
with one person in the platform and adequate
traction. Additional platform weight may reduce
slope rating.
Fall Hazards
The guard rail system provides fall protection. If
occupant(s) of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE and its use shall
be in accordance with the PFPE manufacturer’s
instructions and applicable governmental
requirements. Attach the lanyard to the anchor
provided in the platform.
Do not sit, stand, or climb
on the platform guard
rails. Maintain a firm
footing on the platform
floor at all times.
Do not climb down from
the platform when raised.
Keep the platform floor clear of debris.
Do not enter or exit the platform unless the
machine is in the stowed position.
Attach the platform entry chain or close the entry
gate before operating.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.

Tenth Edition • Second Printing Operator's Manual
Work Area Safety
Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47 17
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
Operators must comply with employer, job site, and
governmental rules regarding use of personal
protective equipment.
Check the work area for
overhead obstructions or
other possible hazards.
Be aware of crushing
hazards when grasping the
platform guard rail.
Observe and use color-coded direction arrows on
the platform controls and the platform decal plate
for drive and steer functions.
Do not lower the platform
unless the area below is
clear of personnel and
obstructions.
Limit travel speed
according to the condition
of the ground surface,
congestion, slope,
location of personnel, and
any other factors which
may cause collision.
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.
No stunt driving or horseplay while operating a
machine.

Operator's Manual Tenth Edition • Second Printing
Work Area Safety
18 GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.
Explosion and Fire Hazards
Do not operate the machine or charge the battery
in hazardous locations or locations where
potentially flammable or explosive gases or
particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie
service manual.
Be sure all decals are in place and legible.
Be sure the operator's, safety, and responsibilities
manuals are complete, legible, and in the storage
container located on the machine.
Component Damage Hazards
Do not use any battery charger greater than 24V to
charge the batteries.
Do not use the machine as a ground for welding.