Ace Sports ARROW 150CC 1502 User manual

150CC ARROW SCOOTER
MODEL #1502
PARTS MANUAL
A.C.E. SPORTS
1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081
P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM

Arrow 150 Parts Manual
PREFACE
Thank you for your purchase. We hope you enjoy your new scooter. Following are the part
descriptions for your scooter. As technology changes and advances, some parts may vary from
those written in this manual. We have the right to change any part without notice.
A.C.E. Sports

Arrow 150 Parts Manual
INDEX TO ENGINEER GROUP
E-01 Cylinder Head Cover
E-02 Cylinder Head
E-03 Cylinder
E-04 Carburetor
E-05 Crankshaft – Connecting Rod – Piston
E-06 Crankcase – L
E-07 Left Crankcase Cover
E-08 Crankcase – R
E-09 Right Crankcase Cover
E-10 Transmission
E-11 A.C. Generator
E-12 Starting Motor
E-13 Oil Pump
E-14 Fan Cover – Shroud
INDEX TO FRAME GROUP
F-01 Headlight
F-02 Meter
F-03 Switches
F-04 Front Brake Master Cylinder
F-05 Steering Handle
F-06 Front Cover
F-07 Front Luggage Compartment
F-08 Floor Panel
F-09 Luggage Case & Rear Cover
F-10 Front Fork
F-11 Front Brake Caliper
F-12 Front Wheel
F-13 Carrier Plate
F-14 Rear Wheel
F-15 Seat Cushion
F-16 Fuel Tank
F-17 Battery
F-18 Air Cleaner
F-19 Exhaust Muffler
F-20 Stand
F-21 Rear Cushion
F-22 Rear Fender
F-23 Turn Signals
F-24 Tail Light
F-25 Wire Harness
F-26 Frame Body
F-27 Tool Set
F-28 Scooter Labels
INDEX

Arrow 150 Parts Manual
*** INDEX TO ENGINEER ***
E-01 CYLINDER HEAD COVER
REF. Part No. Description Qty Remarks
1A Cylinder Head Assy. 1(1/2/3/4/5)
1513-1008 Cylinder Head Cover Comp. 1Sold as Assembly
27213-0002 Breather Pressure Plate 1Sold as Assembly
3513-1007 Breather Tube 1Sold as Assembly
47200-0001 Screw ST4.2 x 8-F-H 3Sold as Assembly
5513-1005 Head Cover Gasket. 1Sold as Assembly
67213-0005 Tube Clip (A) 1
77213-0006 Air Tube 1
87213-0007 Tube Clip (B) 1
9500-1063 Bolt M06 x 25 4
E01

Arrow 150 Parts Manual
E-02 CYLINDER HEAD
REF. Part No. Description Qty Remarks
1500-1002 Dowel Pin 4
2500-1303 Nut M06 2
3500-1081 Flange Bold M04 x 25 1
4513-1081 Tube Clip 1
5500-1001 Stud M06 x 60 2
6500-1304 Bolt M06x100 2
7513-1002 Carburetor Insulator Gasket 1
8513-1003 Carburetor Insulator 1
9513-1004 Intake Tube Assy. 1
10 513-1006 ORing27x2.0 1
11A 557-1001 Valve Spring Set Assembly 1(11/12)
11 657-0004 Outer Valve Spring 2Sold as Assembly
12 657-0005 Inner Valve Spring 2Sold as Assembly
13 513-1009 Valve Intake 1
14 500 -1006 Tappet Adjusting Nut 2
15 500 -1007 Tappet Adjusting Screw 2
16 557-1002 Valve Spring Retainer 2
E02

Arrow 150 Parts Manual
E-02 CYLINDER HEAD
REF. Part No. Description Qty Remarks
17 500-1073 Nut M08 4
18 500-1010 Washer 08 4
19 513-1072 IN. Valve Rocker Arm Shaft 1
20 513-1011 Valve Cotter 4
21 513-1027 EX. Valve Rocker Arm Shaft 1
22 7213-0008 Camshaft Group 1
23 513-2004 Rocker Arm 2
24 557-1002Valve Spring Retainer 2
25 513-1010 Valve Oil Seal Assy. 2
26 513-1012 Ex. Valve 1
27 500-1000 Double End Stud M8x32 2
28 513-1000 Cylinder Head Assy 1
29 513-1067 Holder Camshaft 1
30 7213-0010 Single Stopper Comp. 1
31 7213-0011 Spark Plug 1
32 513-1104 Cylinder Head Gasket 1
E02

Arrow 150 Parts Manual
E-03 CYLINDER
REF. Part No. Description Qty Remarks
1513-1013 Cylinder Head Assy 1
2500-1307 Bolt M06 x 20 2
3513-1016 Chain Adjuster Assy 2
4513-1015 Chain Adjuster Gasket 1
57200-0006 Cam Chain Screw 1
67200-0007 O-Ring 15.5 x 1.5 1
7513-1032 Cam Chain Tensioner 1
8513-1039 Cam Chain 1
9513-1017 GuideComp.CamChain 1
10 500-1002 Dowel Pin 10 x 16 2
11 500-1084 Bolt M06 x 12 1
12 500-1305 Washer 6 1
13 513-1014 Cylinder Gasket 1
E03

Arrow 150 Parts Manual
E-04 CARBURETOR
REF. Part No. Description Qty Remarks
1513-3003 Carburetor Assy 1
2A Tube Assy 1(2/3/4)
27213-0013 3WayJoint 1Sold as Assembly
37213-0014 Tube Clip 3Sold as Assembly
47213-0015 Tube 1Sold as Assembly
E04

Arrow 150 Parts Manual
E-05 CRANKSHAFT CONNECTING ROD - PISTON
REF. Part No. Description Qty Remarks
1513-1037 Piston 1
2A 500-1038 Piston Ring Set 1(2/3/4)
2First Piston Ring 1Sold as Assembly
37213-0018 Second Piston Ring 1Sold as Assembly
47213-0019 Piston Oil Ring (Set) 1Sold as Assembly
5513-1035 Piston Pin Clip 2
6513-1036 Piston Pin 1
7513-1034 Crank Shaft Comp 1
8513-1068 Woodruff Key 2
E05

Arrow 150 Parts Manual
E-06 CRANKCASE – L
REF. Part No. Description Qty Remarks
17213-0024 LCrankcaseComp 1
27213-0025 Oil Seal 27 x 42 x 7 1
37222-0001 Radial Ball Bearing 46104 1
47213-0026 Shock Absorber Tube 1
57222-0002 Radial Ball Bearing 46102 1
67213-0027 Breather Tube Assy 1
77222-0003 Radial Ball Bearing 46031 1
87213-0028 Kick Return Stopper Plate 1
9500-1175 Bolt M06 x 14 1
10 7213-0029 Pin Brake Shoe Anchor 1
11 7213-0030 Kick Start Spring 1Sold as Assembly
12 7213-0031 Special Pin 1Sold as Assembly
13 513-1030 ORing7.5x1.5 1
14 7200-0009 Kick Start Bush 1Sold as Assembly
15A 513-1042 Kick Starter Spindle Assy. 1(11/12/14/15)
15 7213-0033 Kick Start Spindle 1Sold as Assembly
E06

Arrow 150 Parts Manual
E-05 CRANKSHAFT CONNECTING ROD - PISTON
REF. Part No. Description Qty Remarks
1513-1037 Piston 1
2A 500-1038 Piston Ring Set 1(2/3/4)
27213-0017 First Piston Ring 1Sold as Assembly
37213-0018 Second Piston Ring 1Sold as Assembly
47213-0019 Piston Oil Ring (Set) 1Sold as Assembly
5513-1035 Piston Pin Clip 2
6513-1036 Piston Pin 1
7513-1034 Crank Shaft Comp 1
8513-1068 Woodruff Key 2
E05

Arrow 150 Parts Manual
E-07 LEFT CRANKCASE COVER
REF. Part No. Description Qty Remarks
17213-0043 L Side Cover 1
27213-0044 Breather Drain Tube Clamp 1
37213-0045 Throttle Cable Clamp 1
47213-0046 Dowel Pin 2
57213-0047 Brake Cable Clamp 1
67200-0014 Screw ST4.2 x 8-C-H 4
77213-0048 LCoverPlate 1
87213-0049 Fixing Stand 1
9olt M06 x 40 6
10 500-1061 Bolt M06 x 65 2
11 7213-0050 Crankcase Bush 1
12A 7213-0051 Kick Starter Arm Assy. 1
13 7200-0017 Washer 1
14 7213-0052 L Cover Gasket 1
E07
500-3032

Arrow 150 Parts Manual
E-08 CRANKCASE – R
REF. Part No. Description Qty Remarks
17213-0053 Engine Hanger Rubber Bushing 1
27213-0054 Dowel Pin 8 x 14 2
37213-0055 RCrankcaseAssy 1
4500-1054 Bolt M06 x 50 2
57213-0056 Double End Studs 2
6513-1025 R Crankcase Gasket 1
E08

Arrow 150 Parts Manual
E-09 RIGHT CRANKCASE COVER
REF. Part No. Description Qty Remarks
17213-0058 R Crankcase Cover Comp 1
27213-0059 Dowel Pin 2
3500-1013 Bolt M06x95 4
4 77
213-0060 Magneto Clamp 1
5500-3032 Bolt M06 x 40 1
6500-1311 Bolt M06 x 110 2
7500-1304 Bolt M06 x 100 1
8513-1021 Oil Level Stick 1
97213-0062 O Ring 30.8 1
10 7200-0023 Bolt M06 x 32 1
E09

Arrow 150 Parts Manual
E-09 RIGHT CRANKCASE COVER
REF. Part No. Description Qty Remarks
11 557-1003 Oil Filler Screen Spring 1
12 7213-0064 ORing18x3 1
13 500-1015 Oil Filler Cap 1
14 513-1020 Oil Filler Screen 1
15 7213-0067 Oil Seal 19.8 x 30 x 5 1
16 7213-0068 R Crankcase Cover Gasket 1
E09

Arrow 150 Parts Manual
E-10 TRANSMISSION
REF. Part No. Description Qty Remarks
1A 513-1060 Moveable Drive Pulley Assy (1/2/3/4/5/6)
17213-0069 Ramp Plate 1Sold as Assembly
27213-0070 Clip 2Sold as Assembly
37213-0071 Weight Roller Comp 6Sold as Assembly
47213-0072 Slide Piece 3Sold as Assembly
57213-0073 Drive Face Collar 1Sold as Assembly
67213-0074 Movable Drive Face Comp 1Sold as Assembly
77238-0001 Drive Belt 1
8513-1060 Drive Face 1
97213-0075 Drive Face Boss 1
10 7200-0024 Nut M12 x 1.25 2
11 500-3011 Washer 2
12 539-1004 Outer Clutch1
13 513-1047 Driver Pulley Assy. 1
14 513-1048 Transmission Cover 1
E10

Arrow 150 Parts Manual
E-10 TRANSMISSION
REF. Part No. Description Qty Remarks
14-1 7213-0078 OSeal20x32x6 1
14-2 500-1309 Bolt M 6 x 28 4
14-3 7222-0004 Radial Ball Bearing 36204 1
14-4 7222-0005 Radial Ball Bearing 36202 1
14-5 7200-0004 Washer 8 Special 1
14-6 7200-0021 Bolt M8 x 12 1
14-7 7222-0006 Radial Ball Bearing 36203 1
14-8 Special Bolt M8 x 12 1
14-9 500-1057 Bolt M06 x 35 2
14-10 Dowel Pin 8 x 14 2
14-11 7213-0080 Gear Box Case 1
15 513-1052 Drive Shaft 1
16 513-3023 Counter-Shaft Comp 1
17 513-1087 Final Gear – 40 Teeth 1
18 500-1011 Circlip 1
19 513-1051 Final Shaft 1
20 7213-0086 Gear Box Cover Gasket 1
E10
7200-0029
7213-0054

REF. Part No. Description Qty Remarks
1513-1055 Cooling Fan Comp 1
2500-1065 Bolt M06 x 18 4
3500-3012 Nut M12 1
4500-3011 Washer M12 1
5500-2510 Bolt M5 x 12 2
67213-0087 Magneto Assy. 1
7500-1084 Bolt M06 x 12 2
E-11 GENERATOR
Arrow 150 Parts Manual E11

Arrow 150 Parts Manual
E-12 STARTING MOTOR
REF. Part No. Description Qty Remarks
1513-1059 Starting Motor Assy 1
1-1 7213-0088 Starting Motor Cable 1
1-2 7213-0089 O-Ring 1
2500-1306 Bolt M06 x 16 1
3513-1058 Reduction Starter Gear 1
4513-1090 Reduction Starter Gear Shaft 1
5513-1056 Flange Start Clutch Assy. 1
5-1 7213-0093 Clutch Gear 1
5-2 7213-0094 Out Clutch Comp Assy 1
5-3 500-1009 Screw M06 x 12 3
5-4 7222-0007 Needle Bearing 1
5-5 7213-0095 Flange Clutch Assy 1
5-6 7213-0096 Roller Set 3
5-7 7213-0097 Starting Clutch Spring Cap 3
5-8 7257-0005 Clutch Roller Spring 3
5-9 7200-0008 Dowel Pin 1
67200-0038 Washer 1
7500-0111 Lock Nut 1E12

Arrow 150 Parts Manual
E-13 OIL PUMP
REF. Part No. Description Qty Remarks
17223-0001 Driven Sprocket 1
2513-1084 Oil Separator 1
3513-1045 Oil Pump Assy. 1
3-1 7213-0100 Oil Pump Shaft 1
3-2 7213-0101 Oil Pump Body 1
3-3 7213-0102 Oil Pump Plate 1
3-4 500-0111 Tapping Screw M3 x 10 1
3-5 7213-0103 Inner Oil Pump Rotor 1
3-6 7213-0104 Outer Oil Pump Rotor 1
3-7 7200-0041 Pin B4 x 8 1
4500-1303 Nut M06 2
5500-1063 Bolt M06 x 25 2
6513-1044 Oil Pump Chain 1
7500-1084 Bolt M06 x 12 2
E13