Ace Sports ARROW 150CC 1502 User manual

150CC ARROW SCOOTER
MODEL #1502
PARTS MANUAL
A.C.E. SPORTS
1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081
P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM

Arrow 150 Parts Manual
PREFACE
Thank you for your purchase. We hope you enjoy your new scooter. Following are the part
descriptions for your scooter. As technology changes and advances, some parts may vary from
those written in this manual. We have the right to change any part without notice.
A.C.E. Sports

Arrow 150 Parts Manual
INDEX TO ENGINEER GROUP
E-01 Cylinder Head Cover
E-02 Cylinder Head
E-03 Cylinder
E-04 Carburetor
E-05 Crankshaft – Connecting Rod – Piston
E-06 Crankcase – L
E-07 Left Crankcase Cover
E-08 Crankcase – R
E-09 Right Crankcase Cover
E-10 Transmission
E-11 A.C. Generator
E-12 Starting Motor
E-13 Oil Pump
E-14 Fan Cover – Shroud
INDEX TO FRAME GROUP
F-01 Headlight
F-02 Meter
F-03 Switches
F-04 Front Brake Master Cylinder
F-05 Steering Handle
F-06 Front Cover
F-07 Front Luggage Compartment
F-08 Floor Panel
F-09 Luggage Case & Rear Cover
F-10 Front Fork
F-11 Front Brake Caliper
F-12 Front Wheel
F-13 Carrier Plate
F-14 Rear Wheel
F-15 Seat Cushion
F-16 Fuel Tank
F-17 Battery
F-18 Air Cleaner
F-19 Exhaust Muffler
F-20 Stand
F-21 Rear Cushion
F-22 Rear Fender
F-23 Turn Signals
F-24 Tail Light
F-25 Wire Harness
F-26 Frame Body
F-27 Tool Set
F-28 Scooter Labels
INDEX

Arrow 150 Parts Manual
*** INDEX TO ENGINEER ***
E-01 CYLINDER HEAD COVER
REF. Part No. Description Qty Remarks
1A Cylinder Head Assy. 1(1/2/3/4/5)
1513-1008 Cylinder Head Cover Comp. 1Sold as Assembly
27213-0002 Breather Pressure Plate 1Sold as Assembly
3513-1007 Breather Tube 1Sold as Assembly
47200-0001 Screw ST4.2 x 8-F-H 3Sold as Assembly
5513-1005 Head Cover Gasket. 1Sold as Assembly
67213-0005 Tube Clip (A) 1
77213-0006 Air Tube 1
87213-0007 Tube Clip (B) 1
9500-1063 Bolt M06 x 25 4
E01

Arrow 150 Parts Manual
E-02 CYLINDER HEAD
REF. Part No. Description Qty Remarks
1500-1002 Dowel Pin 4
2500-1303 Nut M06 2
3500-1081 Flange Bold M04 x 25 1
4513-1081 Tube Clip 1
5500-1001 Stud M06 x 60 2
6500-1304 Bolt M06x100 2
7513-1002 Carburetor Insulator Gasket 1
8513-1003 Carburetor Insulator 1
9513-1004 Intake Tube Assy. 1
10 513-1006 ORing27x2.0 1
11A 557-1001 Valve Spring Set Assembly 1(11/12)
11 657-0004 Outer Valve Spring 2Sold as Assembly
12 657-0005 Inner Valve Spring 2Sold as Assembly
13 513-1009 Valve Intake 1
14 500 -1006 Tappet Adjusting Nut 2
15 500 -1007 Tappet Adjusting Screw 2
16 557-1002 Valve Spring Retainer 2
E02

Arrow 150 Parts Manual
E-02 CYLINDER HEAD
REF. Part No. Description Qty Remarks
17 500-1073 Nut M08 4
18 500-1010 Washer 08 4
19 513-1072 IN. Valve Rocker Arm Shaft 1
20 513-1011 Valve Cotter 4
21 513-1027 EX. Valve Rocker Arm Shaft 1
22 7213-0008 Camshaft Group 1
23 513-2004 Rocker Arm 2
24 557-1002Valve Spring Retainer 2
25 513-1010 Valve Oil Seal Assy. 2
26 513-1012 Ex. Valve 1
27 500-1000 Double End Stud M8x32 2
28 513-1000 Cylinder Head Assy 1
29 513-1067 Holder Camshaft 1
30 7213-0010 Single Stopper Comp. 1
31 7213-0011 Spark Plug 1
32 513-1104 Cylinder Head Gasket 1
E02

Arrow 150 Parts Manual
E-03 CYLINDER
REF. Part No. Description Qty Remarks
1513-1013 Cylinder Head Assy 1
2500-1307 Bolt M06 x 20 2
3513-1016 Chain Adjuster Assy 2
4513-1015 Chain Adjuster Gasket 1
57200-0006 Cam Chain Screw 1
67200-0007 O-Ring 15.5 x 1.5 1
7513-1032 Cam Chain Tensioner 1
8513-1039 Cam Chain 1
9513-1017 GuideComp.CamChain 1
10 500-1002 Dowel Pin 10 x 16 2
11 500-1084 Bolt M06 x 12 1
12 500-1305 Washer 6 1
13 513-1014 Cylinder Gasket 1
E03

Arrow 150 Parts Manual
E-04 CARBURETOR
REF. Part No. Description Qty Remarks
1513-3003 Carburetor Assy 1
2A Tube Assy 1(2/3/4)
27213-0013 3WayJoint 1Sold as Assembly
37213-0014 Tube Clip 3Sold as Assembly
47213-0015 Tube 1Sold as Assembly
E04

Arrow 150 Parts Manual
E-05 CRANKSHAFT CONNECTING ROD - PISTON
REF. Part No. Description Qty Remarks
1513-1037 Piston 1
2A 500-1038 Piston Ring Set 1(2/3/4)
2First Piston Ring 1Sold as Assembly
37213-0018 Second Piston Ring 1Sold as Assembly
47213-0019 Piston Oil Ring (Set) 1Sold as Assembly
5513-1035 Piston Pin Clip 2
6513-1036 Piston Pin 1
7513-1034 Crank Shaft Comp 1
8513-1068 Woodruff Key 2
E05

Arrow 150 Parts Manual
E-06 CRANKCASE – L
REF. Part No. Description Qty Remarks
17213-0024 LCrankcaseComp 1
27213-0025 Oil Seal 27 x 42 x 7 1
37222-0001 Radial Ball Bearing 46104 1
47213-0026 Shock Absorber Tube 1
57222-0002 Radial Ball Bearing 46102 1
67213-0027 Breather Tube Assy 1
77222-0003 Radial Ball Bearing 46031 1
87213-0028 Kick Return Stopper Plate 1
9500-1175 Bolt M06 x 14 1
10 7213-0029 Pin Brake Shoe Anchor 1
11 7213-0030 Kick Start Spring 1Sold as Assembly
12 7213-0031 Special Pin 1Sold as Assembly
13 513-1030 ORing7.5x1.5 1
14 7200-0009 Kick Start Bush 1Sold as Assembly
15A 513-1042 Kick Starter Spindle Assy. 1(11/12/14/15)
15 7213-0033 Kick Start Spindle 1Sold as Assembly
E06