BAnff eProdigy series User manual

ASSEMBLY MANUAL
Banff
eProdigy™

TABLE OF CONTENTS
Introduction 1
General Warnings 4
The Total Package 5
Owner’s Identication 6
Recommended Tools 7
Assembly 8
Handlebar + Stem Installation
Front Fender + Light Installation
Front Wheel Installation
Pedals Installation
Pump Tires
About the Battery 17
General Overview
Maintenance
Storage
Charging and Handling
Inserting and Removing Battery
Charging Procedure
Checking State-of-Charge

Thank you for choosing eProdigy Bikes. It is our mission to provide you with the latest in electric propulsion
technology, and inspire the joy of riding worldwide one cyclist at a time. Your Banis designed with some of the
most innovative industry thinking to provide you with the safest, most ecient and thrilling experience. Should
there be any time you are unsure about the maintenance or service process please contact your dealer for
immediate assistance. We hope you enjoy your new electrical assist bicycle, as much as we love to ride ours.
IMPORTANT: This document is meant to be used in conjunction with the eProdigy User Manual please read
this BanAssembly Manual together with the User Manual carefully to protect yourself, your bike and to
ensure you can safely enjoy the full performance of the product.
Note: It is strongly recommended to have your bicycle examined by a professional mechanic prior to riding.
eProdigy Technical Support can be reached by email at [e-mail] or by phone at 1-888-
928-9328 ext. 2
Hello

GENERAL WARNING
This manual contains numerous “cautions” and“warnings”, please pay attention to these as they directly impact
either the proper use of the bicycle, avoiding potentially hazardous situations, or general safety. The WARNING
labels must be paid special regard to, failure to do so may result in serious injury or death.
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situation which, if not avoided, could result in serious injury or death.
t5IFDPNCJOBUJPOPGUIFTBGFUZBMFSUTZNCPMBOEUIFXPSECAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury, or is an alert against unsafe practices.
t5IFXPSECAUTION used without the safety alert symbol indicates a situation which, if not avoided, could
result in serious damage to the bicycle or render your warranty void.
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04 GENERAL WARNING www.eProdigyBikes.com

Check that your eProdigy package is correct, complete,
and undamaged.
Your eProdigy package should contain the following:
THE TOTAL PACKAGE
05 THE TOTAL PACKAGE www.eProdigyBikes.com
Note
The Li-Ion battery & charger is shipped separately for safety
purposes.
If you ordered Baskets or other accessories, they will shipped
to you in a separate parcel as well.
eProdigy Bicycle frame
with a Coaxial Bottom Bracket Motor™ installed
Rear wheel
Rear-rack battery mount
with 2 keys installed
Handlebars with control panel display
throttle, shifter, and grips installed
Front wheel
with front Dynamo Hub installed
Seat post
with saddle installed
Headlight
Pedals
Front + Back fenders
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Each eProdigy bicycle frame, motor and battery has a
unique serial number. The Bike Frame Serial Number
Motor Serial Number and the Battery Serial
Number can be seen as shown here.
Write these numbers below to keep for future
reference. If the bicycle is stolen, these serial numbers
may help in retrieving the lost bike.
Frame Serial Number
Motor Serial Number
Battery Serial Number
Purchase Date
Model Name
Dealer
Note
This information is only available on your products.
It is not available from eProdigy
OWNER’S *%&/5*'*$"5*0/
06 08/&34*%&/5*'*$"5*0/ www.eProdigyBikes.com
xxx-xxx-xxx
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xxxxxxxxxxxxx
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1 2.5mm, 3mm, 4mm, 5mm and 6mm Allen keys
2Phillips screw driver
3 Crescent wrench and/or 10mm wrench
415mm Pedal wrench
5Bicycle grease
3&$0..&/%&% TOOLS
Note
Do not dispose the carton or packaging until the assembly of the
bicycle is complete. This can prevent accidentally discarding parts
of the bicycle.
07 3&$0..&/%&%500-4 www.eProdigyBikes.com
WARNING
Keep small parts away from children during
assembly
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Our very own eProdigy technical team recommends
the following tools to assemble the BaneBike

)"/%-&#"345&. INSTALLATION
Apply some bicycle grease on
the stem bottom where it inserts
into the fork
Adjust stem to the
desired height, then
tighten the stem bolt
with a 6mm Allen key
WARNING
the minimum insertion mark
on the stem must be below the
top of the locknut
1
a
b
b
a
2
08 )"/%-&#"345&.*/45"--"5*0/ www.eProdigyBikes.com
Use a 6mm Allen key and bicycle grease

Make sure to align the stem
with the front tire and ensure
the stem bolt is secure
09 )"/%-&#"345&.*/45"--"5*0/ www.eProdigyBikes.com
WARNING
Do not over tighten the stem bolt.
Over tightening the stem bolt can
damage the steering system and
cause loss of control
Note
If necessary, re-adjust handlebar
3
Top View

10 '30/5'&/%&3-*()5*/45"--"5*0/ www.eProdigyBikes.com
'30/5'&/%&3-*()5 INSTALLATION
Use a 3mm Allen key, 5mm Allen key, Crescent wrench, a Phillips screw driver
Front fender attaching hardware
has been pre-assembled onto the
fork
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Remove the nut
from the fork
crown
c
c
Place the fender in the fork.
Secure the fender mount
in the highest position on
the mounting tab
Back View
Loosely fasten the
bolt and nut with a
5mm Allen key and a
10mm wrench

11 '30/5'&/%&3-*()5*/45"--"5*0/ www.eProdigyBikes.com
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8
Fasten the head of your
light to the light bracket
Secure your light in between
the bolt and the fender mount

Remove the pre-assembled
bolt
12 '30/5'&/%&3-*()5*/45"--"5*0/ www.eProdigyBikes.com
Note
The length of the fender stays can
be adjusted here with a 2.5mm
Allen key
Align the fender stays to
the bolt mounts on the fork
d
d
Re-insert each bolt into the
fork mounting holes and
tighten securely using a
4mm Allen key
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e
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10
e
d
Note
It’s always a good idea to check
over all nuts and bolts on the bike
to ensure they are secure
f
f

13 FRONT WHEEL INSTALLATION www.eProdigyBikes.com
FRONT WHEEL INSTALLATION
Use a 14mm wrench
Place the wheel
between the front fork
and secure a nut to
both sides of the
thread with a 14mm
wrench
Make sure the wheel is centered
to the V-brake pads
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g
h
Note
consult your dealer for replacement
brake pads as needed
g
h
Front View
h

14 FRONT WHEEL INSTALLATION www.eProdigyBikes.com
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i
i
Use washers on the inside
of the fork to ensure it is centered
Note
Feel free to add more
washers if needed
i

15 1&%"-4*/45"--"5*0/ www.eProdigyBikes.com
1&%"-4 INSTALLATION
Apply grease onto the
pedal threads
Use 15mm pedal wrench, bicycle grease
On the drive side
tighten pedal clockwise
On the left side,
tighten pedal
counter-clockwise
* Each pedal is marked with a R or L to help make sure you are
installing the correct side
R
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R
15

16 PUMP UP TIRES www.eProdigyBikes.com
PUMP UP TIRES
Use a tire pump or a regulated air hose
Apply grease evenly on
the seat post before the
bike’s rst ride
Maintenance:
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pressure because all tires lose air
slowly over time. For extended
storage, keep the weight of the
bicycle othe tires.
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An unregulated hose can suddenly
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them to burst.
Pump your tires to the optimal tire
pressure; up to 50 PSI
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ABOUT THE BATTERY
General Overview
The eProdigy Banis proudly powered by Lithium Ion
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innovative, sustainable power technologies. Li-Ion
batteries do not have a memory eect, which means
the battery’s maximum energy capacity is not aected
if it is repeatedly recharged after only being partially
discharged. Complete drainage is not required before
charging. This characteristics and their ability to hold a
charge for long periods while maintaining a high
energy density making them ideal for driving portable
equipment. Through it’s life cycle, as with all batteries,
the Li-Ion cell will deteriorate from 100% capacity at
full charge to approximately 80% over 800 cycles.
Battery Maintenance
Very little maintenance is required, however there are
some key steps to ensure the optimal performance of
your battery and the longest life span possible (approx.
2 years or 800 charge cycles).
WARNING
eProdigy will not be held liable for battery
breakdown caused by improper care or misuse
including, but not limited to opening the battery case.
Battery damage due to user mishandling or neglect
voids all warranty and product liability claims.
Storage
The battery should be stored in temperatures between
10˚C (50˚F)~ 25˚C (77˚F) and never colder than -10˚C
(14˚F) or over 45˚C (113˚C). Exposing your battery to
extreme temperature uctuations or humidity will
severely reduce battery life and potentially cause
corrosion.
Charging and Handling Your Battery
We recommend charging your battery with an eProdigy
charger at room temperature after every ride, ideally
when the battery is at less then 50% charge. If it has
been exposed to cold temperatures, wait until it warms
to about 20˚C before charging.
17 ABOUT THE BATTERY www.eProdigyBikes.com

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WARNING
eProdigy batteries should only be recharged with
eProdigy chargers or power supplies. The use of
other power supplies/ chargers may damage the
battery and void warranty.
Use eProdigy chargers exclusively for eProdigy
rechargeable batteries of the specied type. Keep the
power supply or charger away from water or any
moisture while connected to prevent electrical shock
or short-circuits.
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damage to the cable, housing or the connector.
Never discard batteries in household trash!
Be aware that used batteries must be
disposed of properly!
eProdigy Batteries are recyclable
When parked, remember to take the battery with you
to protect against theft. Our warranty does not cover
lost or stolen batteries.
Inserting Jasper’s Rear-Rack battery
place the battery onto the battery docking station
gently glide the battery forward towards the battery
dock
make sure the battery is connected completely,
sitting ush with the battery dock
gently tug on the battery handle to ensure it is locked
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CAUTION
Do not force the battery into the battery dock.
This can damage the battery connector or the rear
rack
18 ABOUT THE BATTERY www.eProdigyBikes.com

connect the charger to the battery,
ensure connections are secure
insert the charger cable into an AC outlet
if the power plug is inserted without the battery
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Charging Procedure
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up green
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display (no image shown)
turn the key clockwise in the lock
pull the battery backwards by the handle at the end
of the battery pack along the battery rail
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3
Removing Jasper’s Rear-Rack battery
19 ABOUT THE BATTERY www.eProdigyBikes.com
CAUTION
The battery pack can be quite heavy.
Guard against dropping or other impacts.

There are two components for the charging system;
the charger and the cable connecting the charger to
an AC socket.
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connection port between battery and battery
power port connecting charger to cable
cable connecting battery to AC outlet
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WARNING
Do not leave a charging battery overnight or
unattended, to avoid overheating. It generally
takes 4-6 hours to fully charge a completely drained
battery.
Checking the Battery State-of-Charge
2
1press down on till you hear a “click”
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1
Located on the body of the battery is State-of-Charge
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100-75% charge
75-50% charge
50-25% charge
<25% charge
Note
Before connecting charger to AC outlet, it is advised you connect
the charger to the battery prior
Note
when the battery is fully charged, the voltage reading should be
approximately 40 volts
20 ABOUT THE BATTERY www.eProdigyBikes.com