ACV PRESTIGE Solo 80 User manual

Prestige OLO 80-110 - ACVMax Boilers
Natural to Propane Instructions
1
Failure to follow instructions below can
result in substantial property damage, seri-
ous injury, or death.
• Instructions are for a qualified installer
or service technician.
• Read all instructions before proceeding.
• Follow instructions in proper order.
For your safety, turn off electrical power
supply at service panel before proceeding to
avoid possible electrical shock hazard.
Failure to do so can result in substantial
property damage, serious injury, or death.
Upon completion of the conversion from
Natural Gas (NG) to Propane (LP), affix the
new rating label included in the kit to the
unit adjacent to the existing rating label. DO
NOT affix the new label over the existing rat-
ing label. Add propane conversion labeling to
the gas valve.
These instructions cover NG to LP conversion
for ACVMax controlled Prestige olo 80 and
110 boilers only. Each kit is supplied with one
orifice suitable for use with that particular
boiler model.
NOTICE
NOTICE
WARNING
WARNING
Indicates a potentially hazardous situation
which, if ignored, can result in substantial
property damage, serious injury, or death.
Indicates special instructions on installa-
tion, operation or maintenance, which are
important to equipment but not related to
personal injury hazards.
NOTICE
WARNING
Applicable Kit Part Numbers:
- PARKIT62 (PA 80)
- PARKIT63 (PA 110)
Kit Includes:
- Rating Label
- Conversion Label
- (1) Propane Gas Orifice
Recommended Tools
- Adjustable Wrenches
- Phillips-Head Screwdriver
- 4mm Allen Wrench
- Flat-blade Screwdriver
- Calibrated Combustion Analyzer

Prestige OLO 80-110 - ACVMax Boilers
Natural to Propane Instructions
2
1.0 Installation of the Propane Orifice
1. Turn off the electrical power supply to the boiler.
2. Close the manual gas shut off valve to the unit.
3. Remove the front panel of the Prestige by
removing the screws along the bottom edge of
the unit. Pull the bottom of the panel forward
and then lift up to remove the front panel from
the unit.
4. Remove the air inlet elbow from the venturi
using a twist and pull motion. See Fig. 1.
5. Disconnect the gas supply piping inside the
Prestige enclosure at the nut located on the bot-
tom of the gas valve. See Fig. 1.
There is a gasket between the gas valve and the
gas piping. This gasket must be reinstalled when
the gas piping is reconnected onto the gas valve.
Use care not to damage the gasket.
6. Remove Molex plug from gas valve.
7. Remove the retaining clip from the venturi assem-
bly. See Fig. 2.
There is an o-ring between the venturi and the
gas valve. This o-ring must be reinstalled when
the gas valve is installed back into the venturi.
Use care not to damage the o-ring.
8. Remove the gas valve from the venturi assem-
bly by pulling down. See Fig. 2.
9. Remove the brass natural gas orifice from the
top of the gas valve and install the appropriate
brass propane orifice from Table 1. The black
rubber o-rings must remain attached to the
propane orifice and to the gas valve. See Fig. 2.
NOTICE
NOTICE
1
2
3
1. Air Inlet Elbow
2. Gas Piping Connection ut
3. Gas Valve
Fig. 1: Prestige Burner Assembly
1
3
4
2
Fig. 2: Venturi/Gas Valve Assembly
1. Venturi/Gas Valve Retaining Clip
2. Gas Valve/Venturi O-ring
3. Brass Orifice
4. Venturi

Prestige OLO 80-110 - ACVMax Boilers
Natural to Propane Instructions
3
Failure to retain the rubber o-ring on the gas
valve will cause an improper seal between the
gas valve and the venturi resulting in a potential
risk of a gas leak. Any potential gas leakage can
result in substantial property damage, serious
injury, or death.
Ensure the proper orifice for the model is installed
per Table 1. Failure to comply will affect input rate
and combustion of the boiler which can result in
substantial property damage, serious injury, or
death.
For the reassembly process do not use adhesive
on the venturi/gas valve o-ring, the orifice o-
ring, or the gas valve/piping gasket.
10. Reinstall the gas valve into the venturi assembly.
11. With the gas valve in place, reinstall the ven-
turi/gas valve retaining clip to hold the gas
valve in place. Ensure the retaining clip is prop-
erly installed by pulling down on the gas valve
and verifying the gas valve is secure.
12. Reconnect Molex plug to the gas valve electri-
cal connection.
13. Ensure the gas valve/piping gasket is in place,
reconnect the gas piping connection and open
the manual gas shut off valve. Before placing
the Prestige boiler back into operation check
and test all gas connections for leaks. Repair
leaks if found.
Do not check for gas leaks with an open flame.
Use a bubble test. Failure to check for gas leaks
can result in substantial property damage, seri-
ous injury, or death.
14. Reattach the air inlet elbow to the venturi.
15. Replace the front jacket panel and secure with
screws.
16. Turn on the electrical power supply to the
Prestige boiler and return the unit back to service.
NOTICE
WARNING
WARNING
WARNING
Table 1: Propane Gas Orifice
Model Orifice ize
Solo 80 0.142 inch (3.6 mm)
Solo 110 0.175 inch (4.45 mm)

Prestige OLO 80-110 - ACVMax Boilers
Natural to Propane Instructions
4
2.0 Combustion Test and Adjustments
1. The installer MUST perform a complete com-
bustion check to ensure the following combus-
tion levels in Table 2 are met at high and low
input firing rates and the burner is operating at
optimum conditions.
Table 2: Recommended Propane Combustion ettings
The combustion testing and adjustments
must be performed by a qualified installer,
service agency or the gas supplier. All com-
bustion measurements must be performed
with calibrated equipment to ensure proper
readings and accuracy.
Failure to perform a complete combustion
test at both high and low input rates may
result in incomplete combustion and the pro-
duction of carbon monoxide, which can
result in substantial property damage, seri-
ous injury, or death.
The combustion levels should be measured at
high firing rate. If the combustion levels are
not within the range given in Table 2 for Low
Fire after adjusting High Fire, shut the boiler
down and contact Triangle Tube Technical
upport Department. Failure to comply
with this requirement can result in substan-
tial property damage, serious injury, or
death.
The gas valve outlet pressure is factory set to the
correct value and does not require field adjust-
ment or measurement. Measurement or adjust-
ments could result in damage to the gas valve
and can result in substantial property damage,
serious injury, or death.
2. Press the round I STALLER button. See Fig.
3.
3. Enter the installer access code “054” by using
the LEFT and RIGHT buttons to select a digit
and the UP and DOWN buttons to change the
digit. Press the OK button to enter the access
code.
4. Press the RIGHT button to highlight the
Manual Operation icon then press the OK
button.
5. Press the OK button while the FA icon is
highlighted to manually fire the burner and
power the CH1 circulator (see Fig. 4).
WARNING
WARNING
WARNING
WARNING
DHW Demand
Target = 186°F
Installer Button
Fig. 3: ACVMax Navigation Buttons
Manual Operation
Released
O
O
O
CH1
FAN
DHW
CH2
Fig. 4: ACVMax Manual Operation
High Fire
CO2Range 10.7 to 12.0%
CO2Target 11.0%
O2Range 2.7 to 4.7%
O2Target 4.2%
Low Fire
CO2Range 0.5 to 0.6%
Lower than H.F. CO2
O2Range 0.8 to 0. %
Higher than H.F. O2
CO Max 150 ppm

An adequate CH load must be present to dis-
sipate the heat generated during the combus-
tion test. If an adequate CH load is not avail-
able an indirect water heater can be used to
dissipate the heat by creating a DHW call
which will enable the DHW circulator.
6. Press the RIGHT button to adjust the firing rate
to 100% (high fire). Hold down the RIGHT
button to rapidly increase the firing rate.
7. If the combustion levels during high fire are
outside the recommended combustion settings
adjust the THROTTLE SCREW (see Fig. 5 on
page 5) using a flat-blade screwdriver, or a
4mm allen key, as follows:
Counter-clockwise adjustment of the THROT-
TLE CREW at High Fire (100% firing rate):
O2increases and C02decreases
Clockwise adjustment of the THROTTLE
CREW at High Fire (100% firing rate):
O2decreases and CO2increases
8. Once the combustion level is set at high fire,
manually place the boiler into low fire mode by
pressing the LEFT button to adjust firing rate
down to 1% (low fire) to verify low fire com-
bustion settings.
9. If the combustion levels (O2& CO2) during
low fire are outside the recommended combus-
tion settings in Table 2, contact Triangle Tube
Technical Support Department for assistance.
10. Press the OK button while the fan icon is high-
lighted to shutdown the burner.
11. Press the LEFT or RIGHT button to highlight
the home screen icon to exit the service
mode.
NOTICE
Prestige OLO 80-110 - ACVMax Boilers
Natural to Propane Instructions
5
1
Fig. 5: Combustion Adjustment - Prestige Burner
1. Throttle Screw
2016-2 Prestige ACVMax 80-110 G to LP
Revised Date: 3/30/2016