Adam Equipment AE 403 Series User manual
Adam Equipment
AE 403
Indicator
Softwarerev:V1.00&above
Easy Reference:
Model name of the scale:
Serial number of the unit:
Software revision number
(Displayed when power is first turned
on):
Date of Purchase:
Name of the supplier and place:
©Adam Equipment Co. 2018
CONTENTS
P.N. 1.10.0.0.13103, Rev A, September 2018
1.0INTRODUCTION ................................................................................................................................... 1
2.0SPECIFICATIONS ................................................................................................................................. 2
3.0INSTALLATION ..................................................................................................................................... 3
3.1LOCATING THE INDICATOR ........................................................................................................... 3
3.2LIST OF ACCESSORIES .................................................................................................................. 3
3.3SETTING UP THE SCALES .............................................................................................................. 4
3.4CONNECTIONS ................................................................................................................................ 4
3.4.1 Connection of load cell to the connector .................................................................................... 4
3.4.2Connection of load cell to the board ..................................................................................... 5
3.4.3 Connection of RS-232 to the connector ...................................................................................... 5
3.4.3 Connection of RS-232 to the board .............................................................................................. 5
3.4.5 Connection of relay drivers .......................................................................................................... 6
4.0KEY DESCRIPTIONS ............................................................................................................................ 7
5.0DISPLAYS ............................................................................................................................................. 8
6.0OPERATION .......................................................................................................................................... 8
6.1ZEROING THE DISPLAY .................................................................................................................. 8
6.4CHANGING THE WEIGHING UNITS .............................................................................................. 10
6.5PRESET TARE ................................................................................................................................ 10
6.7CHECK-WEIGHING ........................................................................................................................ 11
6.8ACCUMULATED TOTAL ................................................................................................................. 13
6.10.1 Animal weighing procedure ...................................................................................................... 15
6.11HOLD/ PEAK FUNCTION ................................................................................................................ 16
7.0USER PARAMETERS ......................................................................................................................... 16
7.1SCALE PARAMETERS ................................................................................................................... 16
7.2RS-232 PARAMETERS ................................................................................................................... 18
7.2.1 Print settings ................................................................................................................................ 19
7.2.2 PC settings ................................................................................................................................... 20
7.2.3 Command settings ....................................................................................................................... 20
8.0BATTERY OPERATION ...................................................................................................................... 21
9.0RS-232 INTERFACE ........................................................................................................................... 21
DATA FORMAT - COMPLETE WEIGHT .................................................................................................... 22
DATA FORMAT – HOLD ............................................................................................................................. 23
DATA FORMAT – PEAK HOLD .................................................................................................................. 23
DATA FORMAT – PERCENT ..................................................................................................................... 24
DATA FORMAT – SIMPLE ......................................................................................................................... 24
DATA FORMAT- CONTINUOUS OUTPUT- NORMAL WEIGHING: .......................................................... 25
DATA FORMAT- CONTINUOUS OUTPUT- PARTS COUNTING: ............................................................. 25
9.1INPUT COMMANDS FORMAT ....................................................................................................... 26
10.0RELAY INTERFACE ............................................................................................................................ 27
11.0CALIBRATION ..................................................................................................................................... 28
13.0ERROR CODES .................................................................................................................................. 29
14.0REPLACEMENT PARTS AND ACCESSORIES ................................................................................. 30
15.0SERVICE INFORMATION ................................................................................................................... 30
WARRANTY STATEMENT ............................................................................................................................. 31
©Adam Equipment Co. 2018 1
1.0 INTRODUCTION
The AE 403 indicator provides the user with the electronics necessary to
build an accurate, fast, versatile weighing system.
Functions include, weighing, check weighing, parts counting, animal
weighing and percent weighing.
The system includes automatic zero tracking, audible alarm for check-
weighing, semi-automatic tare and an accumulation facility that allows
individual weights or counts to be stored and the total recalled.
The scales have a bi-directional RS-232 interface for communicating with
a PC or printer.
RS-232 outputs include Real time Clock, English, German, French or
Spanish language text and data required for GLP reports.
The indicator can be used with 1- to 4 load cell platforms.
Internal rechargeable battery and IP-67 rated enclosure allow for a fully
portable and rigged weighing system.
©Adam Equipment Co. 2018 2
2.0 SPECIFICATIONS
External resolution ratio 1/1000-1/30000
Non-linear error ±0.016% F.S
Range of signal input of
the transducer 0-20mV
Load cell drive capacity up to 4, 350Ω or 1000Ω load cells
Load cell excitation + 5V DC
Load Cell Connection 6 wire connection, 2 x excitation, 2 x sense, 2 x signal plus
shield.
Calibration Automatic External
Stabilisation Time 2 seconds typical
Power supply 6V 4.5Ah Rechargeable battery And
AC/DC 12V 800mA adapter power;
Power consumption 0.1VA
Overall dimension 287 x 240 x 149 mm (including bracket)
Balance Housing Indicator: IP 67 rated Stainless Steel
Net weight 2.8 kg
Operating temperature 0C-40C
Operating humidity ≤85% RH
Applications General Purpose Weighing Scales
Functions
Weighing, Check weighing, Parts counting, Memory
Accumulation, Animal weighing, Percent weighing, Peak hold
Display 6 digits, 40mm digit height LCD digital display with backlight
Weighing units Grams, Kilogram, pound, ounce, pound/ounce; Newton;
Symbol indication battery; stable; net weight; zero set; Animal Weighing; Hold
Interface RS-232 bi-directional Interface
©Adam Equipment Co. 2018 3
3.0 INSTALLATION
3.1 LOCATING THE INDICATOR
The indicator should not be placed in a location
that will reduce the accuracy.
Avoid extremes of temperature. Do not place in
direct sunlight or near air conditioning vents.
Avoid unsuitable tables or surfaces.
Avoid unstable power sources. Do not use near
large users of electricity such as welding
equipment or large motors.
Do not place near vibrating machinery.
Avoid air movement such as from fans or
opening doors. Do not place near open
windows or air-conditioning vents.
Keep the indicator clean. Do not stack material
on the indicator when not in use.
3.2 LIST OF ACCESSORIES
Your packet contains-
AC adapter
Indicator
Wall mount bracket and mounting hardware
Instruction manual
©Adam Equipment Co. 2018 4
3.3 SETTING UP THE SCALES
Attach the power supply module to the connector underneath the indicator. Press the
[On/Off] key. The software revision number will be displayed followed by a self-test
showing all digits before the zero is displayed along with the unit of weight that was
selected last.
3.4 CONNECTIONS
Depending on what model you have purchased, the connection of the load cell
couldbedifferent:
3.4.1 Connection of load cell to the connector
Please see figure 1
6: Pin +IN +Signal
7: Pin –IN -Signal
3: Pin AGND Shield
1: Pin +E, +Excitation
2: Pin +S +Sense
4: Pin –E -Excitation
5: Pin -S -Sense
As viewed from the back of the indicator
Note:
For 4 wire load cell, connect the load cell +Excitation and +Sense together at the
connector and -Excitation and -Sense together at the connector.
3
1
2
5
76
4
©Adam Equipment Co. 2018 5
3
12
4
3.4.2 Connection of load cell to the board
Pleaseseefigure2
If there is no connector outside case you will have to connect the load cell directly to the
board.
3.4.3 Connection of RS-232 to the connector
RS-232 serial interface is a plug as figure 3 shows:
1: Pin GND, Signal Ground
2: Pin RXD, Received Data
3: Pin TXD, Transmitted Data
As viewed from the back of the indicator
See section 9 for details of the RS-232 Interface.
3.4.3 Connection of RS-232 to the board
Pleaseseefigure4
If there is no connector outside case you will have to connect the RS 232 directly to the
board.
Board (terminal block)
6: Pin +IN +Signal S+
7: Pin –IN -Signal S-
3: Pin AGND Shield Sh
1: Pin +E, +Excitation E+
2: Pin +S +Sense Avcc
4: Pin –E -Excitation E-
5: Pin -S -Sense Avss
PIN TXD, Transmitted Data
PIN GND, Signal Ground
PIN RX, Received Data
©Adam Equipment Co. 2018 6
3.4.5 Connection of relay drivers
The output to drive external relays is on the circuit board inside the enclosure. To gain
access you must remove the 6 screws securing the front to the rear of the case. Pass the
wires for the relays through the grommet on the rear panel. The wires will connect to the
PCB using the terminal strip P1.
FIGURE 5 AE403 CIRCUIT BOARD
The circuit to control the relays requires an external voltage compatible with the relays
used. For more information see section 10.
Loadcellconnectionpins Connectiontorelaydrivers Connectiontoserialport
©Adam Equipment Co. 2018 7
4.0 KEY DESCRIPTIONS
[Tare/↵]
Sets the zero point for all subsequent weighing. The display shows zero.
Tares the scale. Stores the weight currently on the scale as tare value, subtracts
the tare value from the gross weight and shows the results.
A secondary function, is of “Enter” key used when setting up the value for the
Parameters.
[CHK/PRINT/⭡] CHK: Selects checkweighing. Used to set the Low/High weight limits while
checkweighing.
PRINT: Sends the results to a PC or a Printer using the RS-232 interface. It also
adds the value to the accumulation memory if the accumulation function is not
automatic.
⭡: Up directional button for scrolling. Also used for incrementing the active digit
when setting a value for Parameters.
[Disp/Mode/⭢]
Selects the weighing unit to be displayed from those which are enabled. See
parameter S1 in section 7.4.
A secondary function, ⭢ is to move the active/flashing digit to the right when
setting values for Parameters.
[Func/Set/⭣]
Selects the Functions of the scale. If the scale is weighing, it will select parts
counting. If it is not in weighing mode, it will return the user to weighing.
A secondary function (SET) will bring up the settings menu. Also used to set
values used for parameters
[0/Esc]
Used to zero the scale.
A secondary function (ESC) is to return to normal operation when the scale is in a
Parameter setting mode.
/ ST/ CE]
To switch on and switch off the indicator.
ST: Secondary function allows the user to store/ recall checkweighing limits.
©Adam Equipment Co. 2018 8
5.0 DISPLAYS
The LCD display will show a value and a unit to the right of the digits.
In addition the LED’s above the display will show when a weight is below or above check-
weighing limits.
Other symbols will show when a weight has been tared (NET) the scale is at zero and
stable, if a value has been stored in memory or when the animal weighing function has
been enabled. A battery symbols will show the state of charge of the internal battery.
6.0 OPERATION
6.1 ZEROING THE DISPLAY
You can press the [0/Esc] key at any time to set the zero point. This will
usually be necessary when the platform is empty. You can only zero off a
weight up to a maximum of 20% of the scale capacity. When the zero point is
obtained the display will show an indicator for zero.
The indicator has an automatic re-zeroing function to account for minor
drifting or accumulation of material on the platform. However you may need
to press the [0/Esc] key to re-zero the indicator if small amounts of
weight are shown when the platform is empty.
©Adam Equipment Co. 2018 9
6.2 TARING
Zero the indicator by pressing the [0/Esc] key if necessary. The “ZERO”
indicator will be ON. 0
Place a container onto a connected weighing scale platform, a value for its
weight will be displayed.
Press the [Tare/↵] key to tare the scale. The weight that was displayed is
stored as the tare value and that value is subtracted from the display, leaving
zero on the display. The “NET indicator will be ON. As a product is added
only the net weight of the product will be shown. The scale could be tared a
second time if another type of product was to be added to the first one. Again
only the weight that is added after taring will be displayed.
When the container is removed a negative value will be shown. If the scale
was tared just before removing the container this value is the gross weight of
the container plus all products that was removed. The “ZERO” indicator will
be on to indicate that the platform is back to the same condition as it was
when zero was last set.
To delete a Tare value, press [0/Esc] when the pan is empty.
©Adam Equipment Co. 2018 10
6.3 WEIGHING A SAMPLE
To determine the weight of a sample, first tare the empty container if it is to be used and
then place the sample in the container. The display will show the net weight of the sample
and the units of weight currently in use.
6.4 CHANGING THE WEIGHING UNITS
To change the weighing units, press the [Unit/Mode] key. Press the key again to move to
the next unit type in the queue.
6.5 PRESET TARE
To preset a tare weight value, press and hold the [Tare/↵] key. The display will now show
a flashing unit which can be increased or decreased using the ⭡ or ⭣ directional keys and
the ⭢ directional key to move to the next digit.
Once you have set the desired sample size, press the [Tare/↵] key.
6.6 PARTS COUNTING
If parts counting is enabled, it is possible to count parts using a sample of the parts to
determine average piece weight.
Before starting, tare the weight of any container that may be used, leaving
the empty container on the scale. Place a known number of samples in the
container, if used. The number should match the options for parts counting,
i.e., 10, 20, 50, 100 or 200 pieces.
Press the [Func/Set] key to select the weighing mode.
Using the directional buttons ⭡ or ⭣, scroll through to the parts counting
mode, “Count” will be shown on the display. Press [Tare/↵] to confirm.
Once in parts counting mode the “Pcs” indicator will appear on the right-hand
side of the display. Place the sample onto the scale and press the
[Disp/Mode] key.
The display will now show a flashing unit which can be increased or
decreased using the ⭡ or ⭣ directional keys. Once you have set the desired
sample size, press the [Tare/↵] key.
©Adam Equipment Co. 2018 11
Fromhereyouwillreturntothemainpiececountingdisplaywhichwill
showthenumberofpiecesassignedtotheweightonthescale.Adding
or removing weight will cause the number of pieces to change in
relationtotheweightperpiece.
Press the [Func/Set] key to change the mode.
6.7 CHECK-WEIGHING
Check-weighing is a procedure to cause lamps to come on (and if enabled, an alarm to
sound) when the weight on the scale meets or exceeds values stored in memory. The
memory holds the last values for a high and a low limit when the power is turned off. The
user can set either one limit or both as described below.
The limits can be set when the scale is in weighing or parts counting modes. After limits
have been set the Check-weighing function is enabled.
When a weight is placed on the scale the LED’s above the display will show if the weight is
above or below the limits and the beeper will sound, if the beeper is enabled.
Press the [Func/Set] key to select the weighing mode.
Using the directional buttons ⭡ or ⭣, scroll through to the normal weighing
mode, “Weight” will be shown on the display. Press [Tare/↵] to confirm.
Once in normal weighing mode, hold the [CHK/PRINT] button for 2-3
seconds. “Hi” will appear on the display followed by a value on the display
with a flashing digit.
To set the high limit, use the directional keys ⭡ or ⭣ to scroll between
numbers 1-9 and the ⭢ directional key to move to the next digit. Press
[Tare/↵] to confirm.
Once confirmed, “Lo” will appear on the display followed by a value on the
display with a flashing digit.
To set the low limit, follow the same process as before using the directional
keys to scroll and [Tare/↵] to confirm.
Once confirmed you will return to the normal weighing screen. Placing an
object onto the scale will now turn the indicator display red, yellow or green
depending on whether the value is within, under or over the set weight limits.
©Adam Equipment Co. 2018 12
For checkweighing in parts counting mode, use the directional buttons ⭡ or ⭣, scroll
through to the parts counting mode, “Count” will be shown on the display. Press [Tare/↵]
to confirm and follow the same process as outlined above.
Relay outputs and checkweighing
The relay outputs are open collector drivers to control an external relay. The relays will be
active when the corresponding LED is on during check-weighing. The ZERO relay output
will be on when the scale is showing the display is at Zero.
BOTH LIMITS SET The display backlight will be green
when the weight is between the
limits
CHK bP = In / out / off
The beeper will sound when the weight
is between the limits, i.e. OK
F3 bEP = bP OtL
Beeper will sound if weight is outside
the limits.
LOW LIMIT SET
HIGH LIMIT is set to
zero
The display will be amber when the
weight is less than the Low Limit.
Above the Low Limit the display
backlight will be green,
CHK bP = In
The beeper will be off when the weight
is less than the Low Limit.
Above the Low Limit the beeper will be
on
CHK bP = Out
The beeper will be on sound when the
weight is below the Low Limit
HIGH LIMIT SET
LOW LIMIT is set to
zero
The display will show a red
backlight until High limit is reached,
then green backlight above the
High limit. Beeper will turn on after
High limit.
CHK bP = In
The beeper will be on when the weight
is less than the High Limit. Above the
High Limit the beeper will be off.
CHK bP = Out
When set to bP OtL the indicator alarm
will turn on below the high limit with red
backlight.
The beeper will be off when the weight
is below the High Limit, on when it is
above the High limit.
BOTH LIMITS SET.
LOW IS SET
GREATER THAN
HIGH
This condition is not allowed.
NOTE:
Weight must be more than 20 scale divisions for check weighing to operate. Below 20
scale divisions the LED’s will not light and the beeper will not be on.
©Adam Equipment Co. 2018 13
The Check-weighing function can be set up during Weighing or Parts Counting by entering
values as Low or/and High Limits keyed in by the user. The limits are displayed in kg (or
Lb) or pcs respectively.
Checkweighing during Parts Counting
To disable the Check-Weighing function enter zero into both limits by pressing the
[Func/Set] key when the current limits values are displayed during the setting procedure,
then pressing [Tare/↵] to store the zero values.
The values set for the check-weighing will remain in memory when the weighing units or
the function changes to parts counting but will not be active. The will become active again
when the weighing unit or parts counting that was active at the time the limits were set is
reactivated.
6.8 ACCUMULATED TOTAL
The scale can be set to accumulate manually by pressing the [CHK/ Print]
key or automatically when a weight is removed from the scale. The
accumulation function is available when weighing or when counting parts.
However the memory is cleared if the weighing units or functions are
changed.
When the weight (or count) displayed is stored in memory the display will
show “ACC 1” and then the total in memory for 2 seconds before returning to
weighing. The RS-232 interface will output to a printer or PC.
Remove the weight, allowing the scale to return to zero and put a second
weight on. When this value is stored, the display will show “ACC 2”, then
the new total and finally the value of the second weight. Repeat as necessary
to add all the values needed to the memory.
To view the total in memory press the [CHK/Print] key when there is no
weight on the scale. The display will show the number of entries and the
total.
To clear the memory (set the value to zero) press the [Power/ST] key during
the time the totals are being displayed, “Clear” will flash on the display for 2-3
seconds and then return to the usual weighing display.
©Adam Equipment Co. 2018 14
6.9 PERCENT WEIGHING
The scale can be set to perform percent weighing.
The scale will use a mass on the platform as the 100% reference weight.
Press the [Func/Set] key to select the weighing mode.
Using the directional buttons ⭡ or ⭣, scroll through to the parts counting
mode, “Percent” will be shown on the display. Press [Tare/↵] to confirm.
Once in percent weighing mode the “%” indicator will appear on the right-
hand side of the display.
Remove the sample weight. Then any other weight placed on the scale will
be displayed as a percentage of the original sample. For example, if 3500g
is placed on the scale and percent weighing is selected, the display will show
100.0%. Remove the 3500g weight and place a 3000g weight. The display
will show 85.7% as 3000g is 85.7% of 3500g.
The number of decimal points will depend on the weight used in comparison
to the capacity of the system. A smaller weight will show only “100%” while a
larger weight might show “100.00%”.
If the scale was showing zero weight when entering this function, then the
user must manually enter the weight to be set as 100% as described below.
Make reference weight of 100% on platform.
Press the [Disp/Mode] key. Display will show 100%.
The weight entered must be greater than 50 scale divisions.
Press the [Func/Set] key to select a new weighing mode.
NOTE:
The display may jump by large numbers unexpectedly if small weights are used to set as
100% reference. The scale checks if the weight is too small and will show Error 7.
©Adam Equipment Co. 2018 15
6.10 ANIMAL (Dynamic) WEIGHING
The scale can be set to animal (dynamic) weighing for weighing any items that are
unstable or may move.
The scale will use a special filter to minimise the effects of any movement while the
moving animal or unstable samples are on the scale.
Press [Func/Set] and scroll through the list of functions using the ⭡ and ⭣
directional keys
Press [Tare/↵] to enter animal weighing. The display will flash “Ani “2 times then
show the current weight, 0.00. The scale is now ready to weigh an unstable animal
or sample on a weighing scale platform.
To use the Animal Weighing function it is necessary to set the amount of filtering
required for the item to be weighed. More active animals will require a higher level
of filtering to give a stable result. Press the [Disp/Mode]. The display will show “Flt
x” where x is a value from 1 to 5. The higher the value the greater the amount of
filter will be. To increment the value shown press the [⭡] key then press the
[Tare/↵] key to accept it.
6.10.1 Animal weighing procedure
With the weighing scale platform empty the indicator display will show zero
weight. Place containers or blankets onto the platform and press the
[0/Esc] key to zero the display. The scale may go into the animal
(dynamic) weighing procedure when the items are placed on the scale but
will return to showing zero when the [0/Esc] key is pressed.
Place the animal or sample to be weighed on the platform.
The display will show the Animal/Dynamic weighing symbol until a
stable weight is determined. The time it takes for the stable value will
depend upon the setting of the filter parameter in the first step.
When a stable reading is found, the display will show this value, and the
display will be locked until the [0/Esc] key is pressed. The display will
show the “Hold” symbol while the display is locked.
©Adam Equipment Co. 2018 16
To weigh a second subject press the [0/Esc] key if necessary to zero
the display, and place the next animal on the scale. The scale will detect the
new weight and hold it as before.
The scale will remain in the animal weighing mode until a new mode is
selected using the [Func/ Set] key and [Tare/↵] key to enter.
6.11 HOLD/ PEAK FUNCTION
Press [Func/Set] and scroll through the list of functions using the ⭡ and ⭣
directional keys
Press [Tare/↵] to enter ‘Hold’ or ‘Peak’ mode. Hold will allow the user to
weigh an object and hold the value, whilst the Peak function will allow you to
complete multiple weighings and record the peak value.
Place the object to be weighed onto the weighing platform, “hold” will
appear in the top-right corner of the display.
Once the weight has stabilised, the weight value will remain on the display
until either more weight is added onto the weighing pan or the weighing
mode is changed.
If using the “Peak” mode, the recorded interval between weighings can be
set by pressing the [Unit/ Mode] key and using the directional keys⭡ and ⭣ to
set the interval or to turn this off.
7.0 USER PARAMETERS
Pressing the [Func/Set] key and holding for 2 seconds during normal operation allows the
user to access the parameters for customising the scale. The parameters are split into 2
groups:
1. Scale parameters (pressing the [Func/Set] key will access this
automatically).
2. RS-232 parameters (can be accessed by selecting the ‘rs 1’ and ‘rs 2’ menu
options in the scale parameters menu).
7.1 SCALE PARAMETERS
Pressing the [Func/C] key and holding for 2 seconds during normal
operation allows the user to access the parameters.
Scroll through the list of functions using the ⭡ and ⭣ directional keys. Press
[Tare/↵] to enter a parameter.
Press [0/Esc] to exit the scale parameter section and return to normal
weighing.
This group of parameters is used to control the operation of the scale.
©Adam Equipment Co. 2018 17
Parameter Description Options Default
setting
Time Set Time. Enter the time manually. 00:00:00
Date Set date format and settings.
Format for date can be
changed when the display
shows mmddyy, ddmmyy or
yymmdd by pressing the
[Pcs/] key, then enter the
date.
Enter the date format and
then the numeric value
manually.
mm:dd:yy
bL Backlight set to always on,
always off or automatic on
whenever a weight is placed or
a key is pressed
oFF
on
AUTO
AUTO
Power Disable or set time increment
to turn off scale
0
1
2
5
10
15
Off
2
Key bp Key beeper settings On
Off
On
Chk bp Checkweighing beeper
settings
In
Out
Off
In
Unit Enable or disable weighing
units, will not allow to disable
all units, at least one has to be
enabled. Parts counting can be
enabled/disabled
Kg
Grams
lb
oz
lb:oz
N (Newtons)
PCS
Kg
Auto-Z Auto zero settings 0.5
1
1.5
2
2.5
3
0.5
Filter Filter setting to slow, normal or
fast
Slower
Slowest
Faster
Fastest
Then: 1-6
Faster
Rs 1 Brings up the 1st RS232 menu.
Includes PC, command and
print settings
PC
Cmd
Print
Rs 2 Brings up RS232 menu 2 PC
Cmd
S-id Set Scale ID To be entered manually 000000
U-id Set User ID To be entered manually 000000
rechar Indicates time to recharge - -
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