Beckhoff Cp32 series User manual

Installation and Operating instructions for

CP32xx

Multi-touch Panel PC

Version: 1.9

Date: 2019-10-09

Table of contents

1Foreword 3

1.1 Notes on the Documentation 3

1.1.1 Liability Conditions 3

1.1.2 Trademarks 3

1.1.3 Patent Pending 3

1.1.4 Copyright 3

1.1.5 State at Delivery 3

1.1.6 Delivery conditions 3

1.2 Description of safety symbols 4

1.3 Basic safety measures 5

1.4 Operator’s obligation to exercise diligence 6

1.4.1 National regulations 6

1.4.2 Procedure in the event of a fault 6

1.4.3 Operator requirements 6

2Product Description 7

2.1 Product overview 7

2.2 Appropriate Use 9

2.3 Access to the connectors 9

2.4 Access to the memory device and the battery 10

2.4.1 Removing the Cover 10

2.4.2 Replacing the battery 11

2.5 Connections 12

2.5.1 Power Supply (X101) 12

2.5.2 Network Interface (X102) 13

2.5.3 Additional interfaces (optional) 13

2.5.4 Ground connection 13

2.6 Connection Cables 14

2.6.1 Connection Cables for the Power Supply, optional 14

2.6.2 Ethernet connection cables, optional 14

3Installation 15

3.1 Transport and Unpacking 15

3.1.1 Transport 15

3.1.2 Unpacking 15

4Mounting 16

4.1 Earthing measures 16

4.2 Mounting arm installation 17

CP32xx 1

Table of contents

4.2.1 Mounting the mounting arm tube 18

4.3 Power Supply of the Industrial PC 20

4.3.1 Beckhoff power supply technology 20

4.4 Connecting Power Supply 22

4.4.1 Cable Cross Sections 22

4.4.2 Check voltage rating and connect 22

4.4.3 Configuration for shutting down the PC 22

4.4.4 PC_ON and Power Status functions 22

4.4.5 Wiring diagram 23

4.5 Connecting the Panel PC 24

4.5.1 Connecting cables 24

4.5.2 Earthing measures 24

5Operating Instructions 25

5.1 Switching the Panel PC on and off 25

5.1.1 Switching on 25

5.1.2 Shutting down and switching off 25

5.1.3 First switching on and driver installation 25

5.2 Operation 25

5.3 Servicing and maintenance 26

5.3.1 Cleaning 26

5.3.2 Maintenance 26

5.3.3 Replacing the battery of the motherboard 26

5.4 Emergency procedures 26

5.5 Shutting down 26

5.5.1 Disposal 26

6UPS Software Components (optional) 27

6.1 Installation on the PC 27

6.2 Help files 27

7Troubleshooting 28

8Assembly dimensions 29

9Technical Data 30

10 Appendix 31

10.1 Beckhoff Support and Service 31

10.1.1 Beckhoff branches and partner companies 31

10.1.2 Beckhoff company headquarters 31

10.2 Approvals for USA and Canada 32

10.3 FCC Approvals for the United States of America 32

10.4 FCC Approval for Canada 32

2CP32xx

Foreword

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering

who are familiar with the applicable national standards. It is essential that the following notes and

explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the

requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under

development. For that reason the documentation is not in every case checked for consistency with

performance data, standards or other characteristics. In the event that it contains technical or editorial

errors, we retain the right to make alterations at any time and without warning. No claims for the

modification of products that have already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.

1.1.2 Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC®and XTS®are registered

trademarks of and licensed by Beckhoff Automation GmbH.

Other designations used in this publication may be trademarks whose use by third parties for their own

purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and

patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications

or registrations in various other countries.

The TwinCAT Technology is covered, including but not limited to the following patent applications and

patents: EP0851348, US6167425 with corresponding applications or registrations in various other

countries.

1.1.4 Copyright

©Beckhoff Automation GmbH & Co. KG.

The reproduction, distribution and utilization of this document as well as the communication of its contents

to others without express authorization are prohibited. Offenders will be held liable for the payment of

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the

application. Modifications to hardware or software configurations other than those described in the

documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

CP32xx 3

Foreword

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to

the associated safety instructions.

Acute risk of injury!

DANGER

If you do not adhere the safety advise adjoining this symbol, there is immediate

danger to life and health of individuals!

Risk of injury!

WARNING

If you do not adhere the safety advise adjoining this symbol, there is danger to life and

health of individuals!

Hazard to individuals!

CAUTION

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to

individuals!

Hazard to devices and environment

Attention

If you do not adhere the notice adjoining this symbol, there is obvious hazard to

materials and environment.

Note or pointer

Note

This symbol indicates information that contributes to better understanding.

4CP32xx

Foreword

1.3 Basic safety measures

Before the Panel PC is switched off, software that is running must be properly closed.

Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Panel PC on and off.

Switch off all parts of the equipment, then uncouple the Panel PC

Warning

Before opening the housing, and whenever the Panel PC is not being used for control

purposes (such as during functional checks after a repair), all parts of the equipment

must first be switched off, after which the Panel PC is to be disconnected from the

equipment.

Disconnect the device by unplugging the connectors on the rear side of the Panel PC.

Items of equipment that have been switched off must be secured against being switched on again.

Do not exchange any parts when under power

Warning

When components are being fitted or removed, the supply voltage must be switched

off.

Fitting work on the Panel PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards

• if connecting cables internal to the Panel PC are removed or inserted during

operation.

CP32xx 5

Foreword

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description)

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized

personnel

• the personnel is instructed regularly about relevant occupational safety and environmental

protection aspects, and is familiar with the operating manual and in particular the safety notes

contained herein

• the operation manual is in good condition and complete, and always available for reference at the

location of the product.

Do not open the housing of the Panel PC!

Note

For technical support contact Beckhoff Service.

1.4.1 National regulations

Depending on the type of machine and plant in which the Industrial PC is used, national regulations

governing the controllers of such machines will apply, and must be observed by the operator. These

regulations cover, amongst other things, the intervals between inspections of the controller. The operator

must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine

the measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with

all the functions of the software installed on the Industrial PC to which he has access.

6CP32xx

Product Description

2 Product Description

2.1 Product overview

The high-performance multi-touch Panel PC

With the CP32xx series, a high-end Panel PC with multi-touch can be used directly in the field. The

devices in a slender aluminium housing feature complete IP 65 protection and are designed for mounting

arm installation. The Panel PCs offer maximum computing power with processors of the latest generation,

such as Intel® Celeron® or Core™ i3, i5, or i7.

A choice of seven different multi-touch TFT displays in sizes between 12-inch and 24-inch and 4:3,

widescreen, landscape or portrait formats are available. Cooling is achieved by means of cooling fins on

the outer wall as well as fans inside the closed housing. The operating temperature range is 0 to 45 °C.

The Panel PC features an integrated rotatable and tiltable mounting arm adapter for a 48 mm diameter

mounting arm tube. There is a choice of attaching the mounting arm from above or below. The connecting

cables are laid through the mounting arm. The Industrial PC connections (up to six) with IP 65 connectors

are positioned in the large wiring space and are easily accessible. The wiring area can be opened easily

without dismounting the device from the mounting arm, offering fast access to the IP 65 connectors for

power supply, Ethernet and optional fieldbus, USB or RS232. Prefabricated cables in various lengths are

available for all connections. The C32xx series Panel PCs are supplied with a 24 V power supply unit,

optionally with integrated uninterruptible power supply (UPS). A battery pack can be connected externally

and installed on a DIN rail in the control cabinet.

The CP32xx Panel PCs are equipped with one or two hard disks, SSDs or CFast cards or combinations

thereof. With the on-board RAID controller, two same hard disks, SSDs or CFast cards can be mirrored.

The data media and the lithium battery of the system clock are accessible from the rear under the cover.

There is a Mini PCI slot in the CP32xx. The Beckhoff Mini PCI Ethernet or fieldbus cards can be factory-

fitted. NOVRAM up to 512 kB is also available in the form of an optional Mini PCI plug-in card for fail-safe

data storage.

CP32xx 7

Product Description

The multi-touch Panel PCs offer the following benefits:

• Industrial PC with Control Panel for mounting arm installation

• Multi-finger touch screen

• Rotatable and tiltable mounting arm adapter for Rittal and Rolec mounting arm systems with

48 mm tube

• Passive cooling through heat sink; internal fan for equal heat distribution to all the walls of the

housing

• Wiring area for up to 6 IP65 connectors

• 1 slot for one 2½-inch hard disk or SSD and 1 slot for one CFast card

• Lithium battery of the system clock, changeable from outside

• Protection class IP65.

8CP32xx

Product Description

2.2 Appropriate Use

The CP32xx Panel PC is designed for industrial application in machine and plant engineering. In addition

to the integrated PC, a TFT display with touch screen is accommodated in a slender aluminium housing.

The Panel PC is designed for mounting arm installation.

Risk of explosion!

Danger

The Control Panel must not be used where there is a risk of explosion.

2.3 Access to the connectors

The connectors of the Panel PC are located at the rear side of the device behind a cover (1). To get

access to the connectors, the cover has to be removed:

First loosen the fixing screw (2) with a star screwdriver Torx size 20. The cover now can be drawn off in

direction of the arrow (see next picture).

CP32xx 9

Product Description

After opening the connection area you have access to the connectors of the Panel PC. The cables with

the connectors have to be pulled through the mounting arm tube before connecting them in the

connection area.

The installation of the cover takes place in reverse order.

2.4 Access to the memory device and the battery

The slots for the hard disk and the battery are located behind the cover at the side of the Panel PC.

2.4.1 Removing the Cover

Cover

Screwdriver

Torx size 10

10 CP32xx

Product Description

After unscrewing the four screws (see arrows) with a star screwdriver Torx size 10 the drive cover can be

taken off.

2 ½“ hard disk (1)

battery (2)

Removing the cover allows access to the hard-disk (1) and the lithium battery of the system clock (2).

The hard-disk drive can now be pulled out. Here, changing the lithium battery is also possible.

The installation takes place in reverse order.

2.4.2 Replacing the battery

Danger of Explosion!

WARNING

Replace battery only with the identical type or an alternative type recommended by the

manufacturer. Notice correct polarity!

Polarity of the battery:

Handling of Lithium Batteries

WARNING

Lithium Batteries should not be recharged, exposed to fire, opened and they should be

protected against sunlight and moisture.

CP32xx 11

Product Description

2.5 Connections

X102

Ethernet

X101

Power Supply

Ground

Connection

2.5.1 Power Supply (X101)

X101

Connector 12-pole Coninvers RC-12P1N1126000

View connector-sided

The power supply connection of the Panel PC and the connection with the UPS (optional) is established

via the 12-pole power supply socket (X101). The protection class of the circular plug-in connector accords

to the IP65-standard.

Wiring when using 8-core cables:

Pin Wire Function Pin Wire Function

1 1 - 7 6 PC_ON

2 2 +

Battery Pack

(with UPS) 8 7 Power-Status

3 3 NC 9 - NC

4 ge/gn 10 - NC

5 4 - 11 - NC

6 5 +

24 V DC Power Supply

12 - NC

Wiring when using 12-core cables:

To connect the power supply and the battery pack, 2 wires per pin are used when using 12-core cables to

halve the voltage drop across the cable.

Pin Wire Function Pin Wire Function

1 1, 8 - 7 6 PC_ON

2 2, 9 +

Battery Pack

(with UPS) 8 7 Power-Status

3 3 NC 9 - NC

4 ge/gn 10 - NC

5 4, 10 - 11 - NC

6 5, 11 +

24 V DC Power Supply

12 - NC

12 CP32xx

Product Description

2.5.2 Network Interface (X102)

X102

RJ-45-Connector (Ethernet 10/100/1000 Mbit)

The RJ-45 socket (X 102) enables connection of the Panel PC to a 10/100/1000 Mbit Ethernet network.

The protection class accords to the IP65 standard.

Pin Signal

Housing Screen

1 TD +

2 TD -

3 RD +

4 NC

5 NC

6 RD -

7 NC

8 NC

For network connection following Harting Push Pull connector RJ45, 8-pole can be used (Connector RJ45

8-pole Harting Push Pull connector-set according to IEC24702, white No. 09 45 145 1500). The

connector and special tools for the assembly are available via the company Harting http://www.harting.de/

as well as different distributors.

2.5.3 Additional interfaces (optional)

There are notes at the Panel PC and in the connection area which provide information about the

hardware configuration of the Panel PC at the time it was supplied.

2.5.4 Ground connection

The Panel PC is grounded via the screw connection.

Malfunction possible with missing ground connection

Note

A proper ground connection of the device is absolutely necessary for the correct

function of the touchscreen.

CP32xx 13

Product Description

2.6 Connection Cables

Optionally prefabricated connection cables for connecting the power supply as well as prefabricated

Ethernet connection cables are available.

2.6.1 Connection Cables for the Power Supply, optional

The following connection cables for the power supply are available:

Connection Cables Power supply cable with IP65 connector

C9900-K271 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 5 m,

assembled, M23 connector, screw type, 8 wires, second end open

C9900-K272 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 10 m,

assembled, M23 connector, screw type, 8 wires, second end open

C9900-K277 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 20 m,

assembled, M23 connector, screw type, 12 wires, second end open

2.6.2 Ethernet connection cables, optional

The following Ethernet connection cables are available:

Patch cabel Network cable with IP65 connector

C9900-K281 Network cable for CP32xx or CP72xx, length 3 m, assembled, Harting push-pull