ADC PG-Flex Plus Instructions for use

Section SCP-PCS822-021-03H
PG-FlexPlus
Field Shelf
Technical Practice
Model List CLEI Code
PCS-822 2A S9MSGMGB~~

January 6, 2003 SCP-PCS822-021-03H
ADC Telecommunications, Inc. i
REVISION HISTORY
Copyright © 2003ADC DSL Systems, Inc. All RightsReserved.
ADC is a registered trademark of ADC Telecommunications, Inc. PG-Plus is a registered trademark and PG-FlexPlus
is a trademark of ADC DSL Systems, Inc. No right, license, or interest to such trademarks is granted hereunder, and
you agree that you shall assert no such right, license, or interest with respect to such trademarks.
Other product names mentioned in this document are used for identification purposes only and may be trademarks
or registered trademarks of their respective companies.
Information contained in this document is company private to ADC DSL Systems, Inc., and shall not be modified,
used, copied, reproduced or disclosed in whole or in part without the written consent of ADC.
Contents herein are current as of the date of publication. ADC reserves the right to change specifications at any time
without notice. Information furnished by ADC is believed to be accurate and reliable. In no event shall ADC be liable
for any damages resulting from the loss of data, loss of use, or loss of profits and ADC further disclaims any and all
liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to
all products, publications and services during and after the warranty period.
Revision Release Date Revisions Made
01 August 12, 2002 Initial Release
02 September 19, 2002 Added cabling wire gauges and lengths, updated protection block
illustrations, etc.
03 January 6, 2003 Updated Product Support Information

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ii ADC Telecommunications, Inc.
USING THIS TECHNICAL PRACTICE
The following style conventions and terminology are used throughout this guide.
INSPECTING YOUR SHIPMENT
Upon receipt of the equipment:
• Unpack each container and visually inspect the contents for signs of damage. If the equipment has been dam-
aged in transit, immediately report the extent of damage to the transportation company and to ADC. Order
replacement equipment, if necessary.
• Check the packing list to ensure complete and accurate shipment of each listed item. If the shipment is short or
irregular, contact ADC as described in Product Support on page 33. If you must store the equipment for a pro-
longed period, store the equipment in its original container.
Reader Alert Meaning
Alerts you to supplementary information
!
IMPORTANT Alerts you to supplementary information that is essential to the completion of a task
ATTENTION
Alerts you to possible equipment damage from electrostatic discharge
CAUTION Alerts you to possible data loss, service-affecting procedures, or other similar type problems
WARNING Alerts you that failure to take or avoid a specific action might result in hardware damage or
loss of service
DANGER Alerts you that failure to take or avoid a specific action might result in personal harm

Table of Contents
January 6, 2003 SCP-PCS822-021-03H
ADC Telecommunications, Inc. iii
Revision History ...................................................................................................................... i
Using this Technical Practice ..................................................................................................ii
Inspecting Your Shipment .......................................................................................................ii
Overview ................................................................................................................................. 1
Features ............................................................................................................................ 2
PCS-822 Field Shelf Application Configurations ............................................................... 3
Alarms ............................................................................................................................... 11
Specifications .................................................................................................................... 12
Installation and Test ................................................................................................................ 13
Required Tools and Test Equipment ................................................................................. 13
Hardware Included with the Kit ......................................................................................... 13
Installing the Brackets ....................................................................................................... 14
Preparing the Field Shelf ................................................................................................... 15
Attaching the Field Shelf ................................................................................................... 16
PCS-822 Ground Connections .......................................................................................... 17
Cable Locations ................................................................................................................. 19
PFU-830 Fan Unit ............................................................................................................. 20
PCT-850 Cards ..................................................................................................................21
Network Lines .................................................................................................................... 22
DSL Lines .......................................................................................................................... 24
Subscriber Cable ...............................................................................................................25
Alarm Leads ...................................................................................................................... 27
Protection Block ................................................................................................................ 28
Power ................................................................................................................................ 29
DC Power Connections ............................................................................................... 29
Powering the System ................................................................................................... 30
Acronyms ................................................................................................................................ 31
Product Support ...................................................................................................................... 33
Technical Support ..............................................................................................................33
Limited Warranty ...............................................................................................................33
Returns .............................................................................................................................. 33
FCC Class B Compliance ....................................................................................................... 34
Modifications ..................................................................................................................... 34

SCP-PCS822-021-03H January 6, 2003
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List of Figures
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ADC Telecommunications, Inc. v
Figure 1. Field Shelf Mounted in the Marconi NCAD16C Pedestal ...................................... 1
Figure 2. PCS-822 Block Diagram ....................................................................................... 2
Figure 3. PCS-822 Application – 4/6 Channel Systems ....................................................... 3
Figure 4. PCS-822 Application – 24 Channel Systems ........................................................ 4
Figure 5. PCS-822 Application – 4/6/24 Channel Systems .................................................. 5
Figure 6. PCS-822 Application – RPOTS ............................................................................. 6
Figure 7. PCS-822 Application – Edge IAD .......................................................................... 7
Figure 8. PCS-822 Application – Edge RAM ........................................................................ 8
Figure 9. PCS-822 Application – Edge IAD and Edge RAM ................................................ 9
Figure 10. PCS-822 Application – 4/6/24 Channel Systems, Edge IAD and RAM Systems . 10
Figure 11. Alarm Circuits ........................................................................................................ 11
Figure 12. Mounting the Brackets ........................................................................................... 14
Figure 13. Preparing the Field Shelf ....................................................................................... 15
Figure 14. Mounting the Field Shelf ........................................................................................ 16
Figure 15. Securing the Field Shelf ........................................................................................ 16
Figure 16. NCAD-16-C Divider Panel and Ground Clamp Assembly .................................... 17
Figure 17. Ground Clamp ....................................................................................................... 17
Figure 18. Mounting the Ground Bar to the Pedestal ............................................................. 18
Figure 19. Field Shelf Cable and Fan Unit Installation ........................................................... 19
Figure 20. PFU-830 Fan Unit .................................................................................................. 20
Figure 21. PCT-850 Card ........................................................................................................ 21
Figure 22. Protection Block .....................................................................................................28
Figure 23. PCS-822 3-Pair Power Cable ................................................................................ 29

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List of Tables
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ADC Telecommunications, Inc. vii
Table 1. PCS-822 Card Types/System Types ..................................................................... 1
Table 2. Specifications .........................................................................................................12
Table 3. Cable Wire Gauge and Length ............................................................................... 13
Table 4. Network Screened Cable Circuit Assignments ...................................................... 23
Table 5. DSL Cable Circuit Assignments ............................................................................. 24
Table 6. Subscriber Cable Circuit Assignments ................................................................... 25
Table 7. Alarm Cable Circuit Assignments ........................................................................... 27
Table 8. Power Cable ........................................................................................................... 29
Table 9. PCS-822 Field Shelf Power Consumption and Heat Dissipation ........................... 30

SCP-PCS822-021-03H January 6, 2003
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January 6, 2003 SCP-PCS822-021-03H
ADC Telecommunications, Inc. 1
OVERVIEW
The PG-FlexPlusTM PCS-822 List 2A Field Shelf (Figure 1) supports POTS, ADSL and ISDN services. ADSL is pro-
vided through Edge Internet Access Devices (IADs) and Remote Access Modules (RAMs). Any combination of up
to eight PG-FlexPlus PLL-735 Dual Integrated Central Office Line Units (DICOLUs), eight PG-FlexPlus ALU-935 Asyn-
chronous Transfer Mode Central Office Line Units (ACOLUs), or four FLL-814 Flex Integrated Central Office Line
Units (FICOLUs) can be installed in the Field Shelf (Table 1).
The PCS-822 contains eight 200 mechanics DS1 slots that provide up to 96 DS0s of Time Division Multiplex (TDM)
services and up to 128 PVCs for ATM services. These slots support external interfaces of T1, High-bit-rate Digital
Subscriber Loop (HDSL), or HDSL2. PCT-850 cards can also be placed in the T1 slots for feeding an external
DSX-1 directly into the Multiplexer Unit (MUX).
Figure 1. Field Shelf Mounted in the Marconi NCAD16C Pedestal
Table 1. PCS-822 Card Types/System Types
Only 200 mechanics cards that use pin 27 for frame to ground connections should be used with the
PCS-822.
Entity
4/6 Channel
Systems
24 Channel
Systems IAD and RAM Systems
Management Unit (MU) PMU-712 PMU-712 AMU-912 or PMU-712
Multiplex Unit (MUX) PMX-744 PMX-744 AMX-943
Line Unit (LU) PLL-735 FLL-814 ALU-935
Eight COLU Line
Unit Slots
Management Unit
and Multiplexer Unit
Slots 200 Mechanics Slots
Five-pin Protector Blocks
Fan Tray

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FEATURES
The PCS-822 has the following features. Refer to Figure 2 for a PCS-822 block diagram.
• Eight COLU slots, each supporting two DSL pairs or six POTS pairs
• One Management Unit slot
• Two MUX slots supporting primary and secondary service for equipment protection
• Redundant DC power connections
• Fan card (PFU-830) for cooling
• Door alarm and Fan alarm
• One general purpose alarm input
• Seven alarm outputs in the form of normally open relay contacts
• Test pair output for returning TR-909 type signature resistances to automated testing systems such as Mecha-
nized Loop Testing (MLT)
• (Five) thirty-five foot cable stubs for wiring and one sixteen-foot ground wire
• NIU Slots
Figure 2. PCS-822 Block Diagram
CAUTION If you use a PCT-850 card with any input signal other than a DSX-1, the MUX card may be
damaged. This type of damage is not covered by the ADC warranty.
The NIU and MUX must be configured for the same frame format and line code for correct operation.
NIU
#1 MUX #1 Slot
#1
Slot
#2
Slot
#3
Slot
#4
Slot
#5
Slot
#6
Slot
#7
Slot
#8
Fan
Unit
Management
Unit
MUX #2
Alarm Inputs
Alarm Outputs
Test
Tip & Rin
g
Control
D
ata
D
ata
NIU
#2
NIU
#3
NIU
#4
NIU
#5
NIU
#6
NIU
#7
NIU
#8
DSL Pairs 1 - 2
Network Circuit #1
(2 Pair)
Network Circuit #2
(2 Pair)
Network Circuit #3
(2 Pair)
Network Circuit #4
(2 Pair)
Network Circuit #5
(2 Pair)
Network Circuit #6
(2 Pair)
Network Circuit #7
(2 Pair)
Network Circuit #8
(2 Pair)
DSL Pairs 3 - 4
DSL Pairs 5 - 6
DSL Pairs 7 - 8
DSL Pairs 9 - 10
DSL Pairs 11 - 12
DSL Pairs 13 - 14
DSL Pairs 15 - 16
POTS Pairs 1 - 6
POTS Pairs 7 - 12
POTS Pairs 13 - 18
POTS Pairs 19 - 2
4
POTS Pairs 25 - 30
POTS Pairs 31 - 36
POTS Pairs 37 - 42
POTS Pairs 43 - 48
Redundant
MUX Units

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PCS-822 FIELD SHELF APPLICATION CONFIGURATIONS
The PCS-822 List 2A Field Shelf can be configured for a variety of applications and the application affects the Field
Shelf wiring requirements.
Figure 3 depicts a typical 4/6 channel configuration using PLL-735 and PG-Plus Network Interface Devices (NIDs).
The NIDs support up to 6 each UVG POTS services and are powered from the PLL-735s installed in the Field Shelf.
The four DS1 circuits provide 96 DS0s of service with the optional fifth DS1 providing a protection circuit.
Figure 3. PCS-822 Application – 4/6 Channel Systems
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - Service
DS1 - Protection
(optional)
NID
NID
NID
NID
2 HDSL pairs
per PLL-735
HDSL
(1 pair per NID)
HDSL
(1 pair per NID)
HDSL
(1 pair per NID)
HDSL
(1 pair per NID)
P
CS
-822
Field Shelf
PG-Plus NIDs
PLL-735
PLL-735
PLL-735
PLL-735
PLL-735
PLL-735
PLL-735
PLL-735

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A typical 24 channel configuration is shown in Figure 4. This application uses FLL-814 and PG-Flex Remote
Terminal (RT) Enclosures to support voice services. Two additional power pairs are required between the Field Shelf
and the RT Enclosures for each Doubler used to extend the distance between the Field Shelf and RT Enclosure.
Optionally, the RT Enclosure may be locally powered to eliminate the need for the power pairs. The four DS1 circuits
provide 96 DS0s of service with the optional fifth DS1 providing a protection circuit.
Figure 4. PCS-822 Application – 24 Channel Systems
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - Service
1 DS1 - Protection
(optional)
RT
RT
2 Power pairs
per odd
numbered slot
2 HDSL pairs
per even
numbered slot
Power
(2 pair per Doubler)
(optional)
Power
(2 pair per Doubler)
(optional)
HDSL
(2 pair per RT)
HDSL
(2 pair per RT)
PCS-822
Field Shelf
PG-Flex RTs
FLL-814
FLL-814
FLL-814
FLL-814

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The Field Shelf can be configured to support a combination of 4/6 channel and 24 channel systems as shown in
Figure 5. PLL-735s and FLL-814s may be installed in any available slots and in any order in the Field Shelf.
FLL-814s must be placed in the shelf in an odd/even slot relationship – slots 1-2, 3-4, 5-6, 7-8. The same criteria for
power pairs and DS1 circuits apply for this configuration as with the FLL-814 configurations previously described.
Figure 5. PCS-822 Application – 4/6/24 Channel Systems
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - Service
1 DS1 - Protection
(optional)
RT
2 Power pairs
per odd
numbered slot
2 HDSL pairs
per even
numbered slot
HDSL
(2 pair per RT)
P
CS
-822
Field Shelf
P
G
-Plus NIDs
PG-Flex RTs
FLL-814
FLL-814
NID
NID
HDSL
(1 pair per NID)
HDSL
(1 pair per NID)
Slot #1Slot #2Slot #3
PLL-735
PLL-735
PLL-735
PLL-735
2 HDSL pairs
per PLL-735
Power
(2 pair per Doubler)
(optional)

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Figure 6 shows the configuration for PG-FlexPlus FPR-806 Remote POTS (RPOTS) applications. This is a basic
universal channel bank architecture. Two DS1s are required for service and an optional third pair may be used for
circuit protection. This configuration cannot be combined with other configurations described in this section.
Figure 6. PCS-822 Application – RPOTS
NIU #1
NIU #2
NIU #3
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
FPR-806
FPR-806
FPR-806
FPR-806
FPR-806
FPR-806
FPR-806
FPR-806
2 DS1s - Service
1 DS1 - Protection
(optional)
6 POTS Drops
per FPR-806
P
CS
-822
Field Shelf
Analog
CPE

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The Edge Internet Access Device (IAD) configuration is shown in Figure 7. ALU-935s are installed in the Field Shelf;
ARB-963 and ARB-964 IADs are used at the customer premises and are line powered from the ALU-935s.
Depending on the type of IAD, a splitter may be required at the customer premises to separate the ADSL and POTS
signals. Four DS1’s provide up to 96 DS0’s of TDM voice and 4 DS1’s provide up to 16 PVC’s of ATM data.
Figure 7. PCS-822 Application – Edge IAD
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
NIU #6
NIU #7
NIU #8
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - TDM
4 DS1s - ATM
P
CS
-822
Field Shelf
Edge IADs
(
POTS & ADSL)
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
IAD
IAD
2 POTS
6 POTS
ADSL/POTS
ADSL
SHDSL
(1 pair per IAD)
SHDSL
(1 pair per IAD)
Splitter
2 SHDSL pairs
per ALU-935

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Figure 8 depicts a typical RAM configuration. The RAM consists of an ARX-965 Crossbox Enclosure and up to three
ARL-942 Asynchronous Remote Line Units (ARLUs) and ASU-940 splitter/combiners. The RAM is powered from
the ALU-935s installed in the Field Shelf. The ASU-940 combines the ADSL signals from the ARL-942 with the
analog POTS circuits from the crossbox or other source of dial tone. Four DS1 circuits provide up to 24 PVC’s of
ATM data for each RAM.
Figure 8. PCS-822 Application – Edge RAM
NIU #5
NIU #6
NIU #7
NIU #8
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - ATM
POTS Circuits
(up to 128)
PCS-822
Field Shelf
Edge RAMs
(
POTS & ADSL)
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
A
RL-942
A
RL-942
A
SU-940
A
SU-940
A
SU-940
A
SU-940
A
SU-940
A
SU-940
A
RL-942
A
RL-942
A
RL-942
A
RL-942
POTS (Analog - 8 pair per ASU-940)
SHDSL
(1 pair per ARL-942)
SHDSL
(1 pair per ARL-942)
2 SHDSL pairs
per ALU-935
RAM
RAM
ADSL/
POTS
ADSL/
POTS
Splitter
Splitter

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Combined Edge IAD and RAM services are shown in Figure 9. The Edge IADs get their voice circuits from the TDM
DS1s; the Edge RAMs get their voice circuits from the crossbox or other source of dial tone. The four ATM DS1’s
provide data circuits for both the Edge IADs and RAMs.
Figure 9. PCS-822 Application – Edge IAD and Edge RAM
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
NIU #6
NIU #7
NIU #8
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - TDM
4 DS1s - ATM
POTS Circuits
(up to 128)
PCS-822
Field Shelf
Edge IADs
&
RAMs
(
POTS & ADSL)
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
ALU-935
POTS (Analog - 8 pair per ASU-940)
2 POTS
ADSL/POTS Splitter
SHDSL
(1 pair per ARL-942)
2 SHDSL pairs
per ALU-935
A
RL-942
A
SU-940
A
SU-940
A
SU-940
A
RL-942
A
RL-942
RAM
IAD
SHDSL
(1 pair per IAD)
ADSL/
POTS
Splitter

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10 ADC Telecommunications, Inc.
Figure 10 depicts an architecture that combines 4, 6, and 24 channel systems with Edge IADs and Edge RAMs to
provide POTS, ADSL, and ISDN services from the Field Shelf. As with the other configurations described in this
section, all NIDs, RT Enclosures, IADs, and RAMs are powered from the Field Shelf.
Figure 10. PCS-822 Application – 4/6/24 Channel Systems, Edge IAD and RAM Systems
NIU #1
NIU #2
NIU #3
NIU #4
NIU #5
NIU #6
NIU #7
NIU #8
Slot #1Slot #2Slot #3Slot #4Slot #5Slot #6Slot #7Slot #8
Management
and
Multiplex
Units
4 DS1s - TDM
4 DS1s - ATM
POTS Circuits
(up to 128)
PCS-822
Field Shelf
P
G
-Plus NIDs
PG-Flex RTs
Edge IADs & RAMs
ALU-935
ALU-935
ALU-935
ALU-935
POTS (Analog - 8 pair per ASU-940)
SHDSL
(1 pair per ARL-942)
IAD
2 POTS
ADSL/POTS
ADSL/
POTS
SHDSL
(1 pair per NID)
FLL-814
PLL-735
PLL-735
RT
HDSL
(2 pair per RT)
Splitter
Splitter
NID
HDSL
(1 pair per NID)
A
RL-942
A
SU-940
A
SU-940
A
SU-940
A
RL-942
A
RL-942
RAM
Power
(2 pair per Doubler)
(optional)