Adleepower MS Series User manual

ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER MS SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
R
MS2 / MS4

PREFACE
This general-purpose inverter made by ADLEE Powertronic., Ltd.
Read this instruction manual throughly before operation.
This manual will be helpful in the installation, parameter setting, trouble-
shooting, and daily maintenance of the AC motor drives. To guarantee
safe operation of the equipment, read the following safety guidelines
before connecting power to the AC drives. Keep this operating manual
handy and distribute to all users for reference.
A. General Precaution
1. There are some covers and shields on this inverter.
Make sure all covers and shields are replaced befor operating this
product.
2. This manual may be modified when necessary because of improve-
ment of the product or changes in specification.
3. Contact your ADLEE representative to order a copy of this manual,
if your manual has been damaged or lost.
4. ADLEE is not responsible for any modification of the product made
by the user, since that will void your guarantee.
B. Safety symbols
Symbols which may appear on the manual
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury to personnel.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury to
personnel and damage to equipment.
- I -
!

RECEIVING
CAUTION
* Do not install or operate the driver which is damaged or has missing
parts.
Failure to observe this caution may result in personal injury or
equipment damage.
INSTALLATION
CAUTION
* Lift the cabinet by the base. When moving the unit, never lift by the
front cover.
Overwise, the main unit may be dropped causing damage to the
unit.
* Mount the driver on nonflammable material. (i.e. metal)
Failure to observe this caution can result a fire.
* When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 45℃.
Overheating may cause a fire or damage to the unit.
INSTALLATION
WARNING
* Only commence wiring after verifying that the power supply is
turned OFF.
Failure to observe this warning can result in an electrical shock or a
fire.
* Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electrical shock or a
fire.
* Make sure to ground the ground terminal.
Ground resistance : 100 Ohm or less.
Failure to observe this warning can result in an electrical shock or a
fire.
- II -
!

CAUTION
* Verify that the driver rated voltage coincides with the AC power
supply voltage.
Failure to observe this caution can result in personal injury or a fire.
* Do not perform a withstand voltage test of the driver.
It may cause semi-conductor elements to be damaged.
* To connect a braking resistor, follow in APPENDIX A.
Improper connection may cause the unit damaged or a fire.
* Tighten terminal screws.
Failure to observe this caution can result a fire.
* Never connect the AC main circuit power supply to output terminals
W, V and U.
The inverter will be damaged and invalidate the guarantee.
OPERATION
WARNING
* Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
- III -

CAUTION
* Since it is easy to change. operation speed from low to high speed,
verify the safe working range of the motor and machine before op-
eration.
Failure to observe this caution can result in personal injury and
machine damage.
* Do not change signals during operation.
The machine or the inverter may be damaged.
* All the constants of the inverter have been preset at the factory.
Do not change the settings unnecessary.
WARNING
* Never touch high-voltage terminals in the driver.
Failure to observe this warning can result in an electrical shock.
* Replace all protective covers before powering up the inverter.
To remove the cover, make sure to shut OFF the molded-case circuit
breaker.
Failure to observe this warning can result in an electrical shock.
* Perform maintenance or inspection only after verifying that the
CHARGE LED goes OFF, after the main circuit power supply is
turnned OFF.
The capacitors are still charged and can be dangerous.
* Only authorized personnel should be permitted to perform mainte-
nance, inspections or parts replacement.
Failure to observe this warning can result in an electrical shock.
MAINTENANCE AND INSPECTION
- IV -
!

CAUTION
* The control PC board employs CMOS ICs. Do not touch the CMOS
elements by hand.
They are easily damaged by static electricity.
* Do not connect or disconnect wires or connectors while power is
applied to the circuit.
Failure to observe this caution can result in personal injury.
OTHERS
WARNING
* Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
- V -

CONTENTS
1. RECEIVING
2. SPECIFICATIONS
3. DIMENSION DRAWINGS
4. INSTALLATION
5. DESCRIPTION OF TERMINALS
6. DIGITAL OPERATION PANEL .
7. FUNCTIONS DESCRIPTION
8. DISPLAY ERROR CODES
9. PRECAUTIONS
10. TROUBLESHOOTING
11. APPLICATION
12. INVERTER SELECTION
13. APPENDIX
A. Optional braking resistor
B. Terminal wiring diagram
C. Remote operator
D. Optional parts
1
2
4
8
9
20
21
81
85
86
87
91
93
93
94
95
96

1. RECEIVING
This MS series AC drive has gone through rigorous quality control tests
at the factory before shipment. After receiving the AC drive, please check
for the following :
(1) No damage is found on each product after shipping.
(2) The product is as ordered (check the nameplate, voltage and fre-
quency).
(3) A set of inverter unit and instruction manual is contained in the
package.
For any irregularity, contact the sales shop where you purchased
immediately.
(4) Description of name plate
1
MODEL : MS 2 - 115
Max Applicable motor(4 pole)
Single Phase :
102 : 0.2KW 104 : 0.4KW 107 : 0.75KW
115 : 1.5KW 122 : 2.2KW 137 : 3.7KW
3 Phase :
307 : 0.75KW 315 : 1.5KW 322 : 2.2KW
337 : 3.7KW
MS series
Voltage class :
1 : 110V
2 : 220V
4 : 380/440V

2. SPECIFICATIONS
2
PROG
±±
±
ψψ
ψψ
Model MS1 MS2
Voltage 1 110VAC 10% 1220VAC 10%
Model No MS1-104 MS2-102 MS2-104 MS2-107 MS2-115 MS2-122 MS2-137
Input Frequency 50HZ~60HZ10%
Output Voltage 3 110VAC 3 220VAC
Output Frequency 0.5 ~ 1200HZ
Output
Rated current (A) 4.1 A 1.4 A 2.5 A 4.1 A 7 A 10 A 16 A
Capacity (KVA) 0.8 KVA 0.6 KVA 1.0 KVA 1.6 KVA 2.7 KVA 3.8 KVA 6.1 KVA
Largest motor
KW ( 4 poles ) 0.4 KW 0.2KW 0.4KW 0.75KW 1.5KW 2.2KW 3.7KW
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
Capacity 150% of rated current ( 1 minute)
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
Frequency
setting
Digital Use keyboard for setting and confirm by
Analog By frequency knob
Display type LED Digits
Cooling Method Self-cooled Self-cooled Self-cooled Self-cooled Air-cooled Air-cooled Air-cooled
Dimension drawing Fig 1 Fig1 Fig 1 Fig 1 Fig 2 Fig 2 Fig 3
Weight ( NW . KG ) 1.2KG 1.2KG 1.2KG 1.3KG 1.3KG 1.4KG 4.0 KG

PROG
3
ψ
ψ±
±
Model MS4
Voltage 3380/440VAC 10%
Model No MS4-307 MS4-315 MS4-322 MS4-337
Input Frequency 50HZ~60HZ10%
Output Voltage 3 380/440VAC
Output Frequency 0.5 ~ 1200HZ
Output
Rated current (A) 2.5 A 4 A 6 A 9 A
Capacity (KVA) 1.9 KVA 3.1 KVA 4.2 KVA 6.9 KVA
Largest motor
KW ( 4 poles ) 0.75 KW 1.5KW 2.2KW 3.7KW
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
Capacity 150% of rated current ( 1 minute)
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
Frequency
setting
Digital Use keyboard for setting and confirm by
Analog By frequency knob
Display type LED Digits
Cooling Method Air-cooled Air-cooled Air-cooled Air-cooled
Dimension drawing Fig 4 Fig 4 Fig 4 Fig 3
Weight ( NW . KG ) 1.3KG 1.3KG 1.4KG 4.0 KG

3. DIMENSION DRAWINGS
Fig 1
Unit : mm
4

Fig 2
Unit : mm
5

Fig 3
Unit : mm
6

Fig 4
Unit : mm
7

4. INSTALLATION
Inadequate environment around installation site and installation
surface can result in damage to the inverter.
Before operating the MS series inverter, please check the following
points :
(1) Avoid high temperature, high humidity, easy-to-dew ambient envi-
ronment. Don’t expose to dust or dirt, corrosive gas, and coolant
mist, and direct sunlight. Place the unit in a well-ventilated room.
(2) Avoid a place subjected to substantial vibration.
(3) When installing the unit within the cabinet. Please pay attention to
ventilation and limit the ambient temperature in between -10℃~
45℃. (14℉~ 113℉).
(4) Use a nonflammable material, such a steel sheet on the wall for
installation. (The rear side will generate heat)
(5) Install the unit always vertically with a marginal spacing around.
8
AIR FLOW
4 cm
6 cm
6 cm
6 cm
6 cm

5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
MS1-104, MS2-102~122
MS2-307~322, MS4-307~322
MS2-137
9
L1 L2 L3 U V WPRP
MOTOR
POWER
GROUND External braking resistor
Refer to the appendix A
SOURCE
180 80W
Ω
L1 L2 U V WPRP
MOTOR
GROUND External braking resistor
Refer to the appendix A
60 80W
SOURCE
POWER
Ω
L1 L2 VW
MOTOR
GROUND
PPR
POWER
SOURCE
U
180 80W
Refer to the appendix A
External braking resistor
Ω

10
MS2(4)-337
Main circuit terminal
No. Symbol Description Terminal name
1Ground Ground(Earth) Terminal
2L1
Connect power supply
(L1,L2) Single Phase
(L1,L2,L3) Three Phase
110VAC±10%
220VAC±10%
380/440VAC±10%
50/60HZ±10%
3L2
4L3
5W
Inverter output Terminals connected
to motor
6V
7U
8P
Dynamic brake Terminals connected to braking
Resistor
9PR
L2 L3 U V W
GROUND
PPR
L1
POWER MOTOR
External braking resistor
Refer to the appendix A
MS2-337 60 80W：
MS4-337 180 80W：
SOURCE
Ω
Ω

(2) Control circuit terminal
MS1-104, MS2-102~137, MS4-337
MS4-307~322
(3) RS485 connector
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MA CF3 MC A/B CVCC FA1 GNDFWDREV FT1 FT2 MT COM
Fault Relay
Contact rating
FM
1A 30VDC
1A 240VAC
11
FA1VCC MAMT MCCF3GND
FT1FWD REV A/BFT2 COM FGC
FT1FWD REV A/BFT2 COM FGC
1-31-1 1-2 1-61-4 1-5 1-7 1-8
GND
2-32-22-1
VCC FA1
2-72-62-4 2-5
MT MA CF3 MC
Fault Relay
Contact rating
1A 30VDC
VR5KB
FM
1A 240VAC
This connector is for both F306 and RS485. Set
CD13 for selection.
※
8765 4321
Symbol Description
VCC Analog source for F306
BCommunication signal (S-)
RFA0 Analog input for F306
ACommunication signal (S+)
GND Analog common for F306
5V Communication source
EXV Communication common
NO 8 7 6 5 4 3 2 1
Color Black Red Orange Yellow Green Blue Purple Brown
Symbol EXG 5V GND ARFA0 BVCC
Connect to F306 or RS485

12
Running relay terminal
No Symbol Terminal name Description
1MA Running signal A Running contact (normal open)
2CF3 Running signal B / multi-
function terminal
Running contact (normal close) / 5-8th
speed terminal
3MC Running signal C Running contact (common)
Alarm terminal
No Symbol Terminal name Description
4A/B Alarm output B Fault alarm contact A(normal open) /
B(normal close)
5CAlarm output C Fault alarm contact (common)
Multi function analog terminal
No Symbol Terminal name Description
6VCC Analog source Power source +10V of analog terminals
7FA1 Free analog terminal 1 See CD44 & jumper setup J7
8GND Analog common terminal Common terminal of free analog terminals
Control circuit terminal
No Symbol Terminal name Description
9FWD Forward operation Forward operation / stop terminal
10 REV Reverse operation Reverse operation / stop terminal
11 FT1 Multi function terminal 1 See functions description (CD42)
12 FT2 Multi function terminal 2 See functions description (CD43)
13 MT Multi function output
terminal
Open collector output 50mA MAX
RUN : Operating indicator, refer to CD46
description
MET : Connect to frequency meter, refer
to CD07 description
ARR : Frequency arrived indicator, refer to
CD55 description
14 COM Common terminal Common terminal of control terminals
15 FG Ground(Earth) terminal

A/BFT2FT1 COM CFGFWDREV
RS485 GND
VCC FA1 MAMT CF3 MC
J4
JP1 JP2
J7
J3
J5
S1
J10
MA CF3 REV MC VCCCA/B GND FA1 FWD FT1 COMMTFT2
RS485
S1
J4 J5
J3
J7
JP1
J10 JP2
(4) Description of Hardware setting
MS1-104, MS2-102~122
MS4-307~322
MS2-137,MS4-337
MA CF3 REVMC VCCCA/B GND FA1 FWD FT1 COMMTFT2
RS485 S1
JP1
J4 J5
J3
J10
J7
JP2
13