ADLINK Technology cPCIS-6130R Series User manual

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Advance Technologies; Automate the World.
Manual Rev. 2.01
Revision Date: December 26, 2006
Part No: 50-15011-100
cPCIS-6130R Series
1U Height Subsystem for
6U CompactPCI
User’s Manual
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Copyright 2005 ADLINK TECHNOLOGY INC.
All Rights Reserved.
The information in this document is subject to change without prior
notice in order to improve reliability, design, and function and does
not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, spe-
cial, incidental, or consequential damages arising out of the use or
inability to use the product or documentation, even if advised of
the possibility of such damages.
This document contains proprietary information protected by copy-
right. All rights are reserved. No part of this manual may be repro-
duced by any mechanical, electronic, or other means in any form
without prior written permission of the manufacturer.
Trademarks
Product names mentioned herein are used for identification pur-
poses only and may be trademarks and/or registered trademarks
of their respective companies.
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Getting Service from ADLINK
Customer Satisfaction is top priority for ADLINK Technology Inc.
Please contact us should you require any service or assistance.
ADLINK TECHNOLOGY INC.
Web Site: http://www.adlinktech.com
TEL: +886-2-82265877
FAX: +886-2-82265717
Address: 9F, No. 166, Jian Yi Road, Chungho City,
Taipei, 235 Taiwan
Please email or FAX this completed service form for prompt and
satisfactory service.
Company Information
Company/Organization
Contact Person
E-mail Address
Address
Country
TEL FAX:
Web Site
Product Information
Product Model
Environment
OS:
M/B: CPU:
Chipset: BIOS:
Please give a detailed description of the problem(s):
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Table of Contents i
Table of Contents
Table of Contents..................................................................... i
List of Figures ........................................................................ iii
1 Introduction ........................................................................ 1
1.1 Features............................................................................... 1
General ........................................................................... 1
Boards Space ................................................................. 2
CompactPCI Compliancy ................................................ 2
Enclosure ........................................................................ 2
1.2 Specifications....................................................................... 2
1.3 Mechanical Layout............................................................... 3
1.4 Compatible CPU Modules ................................................... 4
1.5 Customized Systems ........................................................... 4
2 Getting Started ................................................................... 5
2.1 Shipping Contents ............................................................... 5
2.2 CompactPCI Card Installation ............................................. 5
2.3 Rear Transition Module Installation/Removal ...................... 7
2.4 Powering Up the System ..................................................... 8
3 Backplanes ......................................................................... 9
3.1 Features............................................................................... 9
3.2 Specifications....................................................................... 9
3.3 Mechanical Drawing .......................................................... 10
3.4 Connector and Jumpers .................................................... 11
4 Cooling System ................................................................ 23
4.1 Air Filter Replacement
(cPCIS-6400U only)........................................ 23
4.2 Fan Specifications ............................................................. 24
5 Power Supply Unit............................................................ 25
5.1 cPCIS-6130R: APS-120XU ............................................... 25
Features ....................................................................... 25
Specifications ................................................................ 25
Output Characteristics .................................................. 25
Mechanical Drawing ..................................................... 26
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ii Table of Contents
5.2 cPCIS-6130R/DC4: APS-115XU ....................................... 26
Features ........................................................................ 26
Specifications ................................................................ 27
Output Characteristics .................................................. 27
Mechanical Drawing ..................................................... 27
Important Safety Instructions............................................... 29
Warranty Policy ..................................................................... 31
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List of Figures iii
List of Figures
Figure 1-1: cPCIS-6130R Front View .......................................... 3
Figure 1-2: cPCIS-6130R Rear View ........................................... 3
Figure 1-3: cPCIS-6130R Left View............................................. 3
Figure 1-4: cPCIS-6130R Right View .......................................... 3
Figure 2-1: Installing a 6U SBC module....................................... 6
Figure 2-2: Latching the cPCI module handles securely. ............ 7
Figure 2-3: cPCIS-6130R Series switches and LED.................... 8
Figure 3-1: cBP-6105R Backplane Front View .......................... 10
Figure 3-2: cBP-6105R Backplane Rear View........................... 10
Figure 4-1: Air filter removal and replacement........................... 23
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iv
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Introduction 1
1 Introduction
The cPCIS-6130R Series subsystem is designed for Telecom
Data Center and Enterprise applications requiring a low profile
PICMG 2.0 R3.0 CompactPCI compliant chassis with PICMIG 2.1
R2.0 hot swap support. The chassis is 1U height and standard
19” rack mount width for 6U cPCI cards, has a 2-slot board space,
a hot swap backplane, a 64-bit/66MHz cPCI bus, and provides
rear I/O for 80mm RTMs.
The cPCIS-6130R is equipped with an ATX 200W AC power sup-
ply (cPCIS-6130R/DC4 has a 150W DC PSU) and efficient cooling
with 7 fans to meet the needs of a highly integrated single slot sys-
tem board and matching peripheral. Guarded power and reset
switches prevent accidental resets and a removable air filter pro-
vides for convenient maintenance.
1.1 Features
General
X19” rackmount, 1U height chassis provides 2 slots for 6U
cPCI cards with 80mm RTMs for front and rear I/O access
XPICMG 2.0 R3.0, PICMG 2.1 Hot Swap compliant
64-bit/66MHz 2-slot CompactPCI backplane with P3 & P5
rear I/O (one system slot and one peripheral slot)
X2+1 hot swappable 500W+250W redundant power supplies
with universal AC input (cPCIS-6400U)
XBuilt-in 200W 1U AC/ATX Power Supply or 150W 1U
DC-48V/ATX with cooling fan
XTwo intake fans and four exhaust fans provide efficient cool-
ing. Intake fans have removable air filter for convenient
maintenance.
XGuarded power switch and reset button
XPower LED
XComprehensive EMC shielding: EMC gaskets are installed
on bottom edges of both front and rear panel apertures
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2Introduction
Boards Space
XBoard space supports standard 6U height and 2-slot width
XAccommodates single or dual-slot system boards.
XBoth front and rear access possible
CompactPCI Compliancy
XPICMG 2.0 R3.0 CompactPCI Core Specification
XPICMG 2.1 R2.0 CompactPCI Hot Swap
Enclosure
XEIA RS-310C 19” 1U high rackmount enclosure
XCoated metal plate outer covering
1.2 Specifications
CompactPCI Standards PICMG 2.0; 2.1
Form Factor 6U cPCI with 80 mm depth rear I/O
Enclosure
EIA RS-310C 19" 1U high rack-mount enclosure
Coated metal plate outer covering
Guarded power switch and reset button
Cooling System Two intake fans with removable air filter, four exhaust fans
(see Chapter 4 Cooling for details)
Power Supply 200W 1U AC/ATX Power Supply or
150W 1U DC-48V/ATX with cooling fan
Dimension 482.6 x 43.9 x 296.2 (mm, WxHxD, including brackets)
Operating Temperature 0 to 45°C (depending on system configuration)
Storage Temperature -20 to 80°C
Humidity 5% to 95%, non-condensing
Shock 15G peak-to-peak, 11ms duration, non-operation
Vibration Non-operation:1.88Grms, 5-500Hz, each axis
Operation: 0.5Grms, 5-500Hz, each axis
Safety, Certification,
EBS CE, FCC class A, Designed for NEBS Level 3
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Introduction 3
1.3 Mechanical Layout
Figure 1-1: cPCIS-6130R Front View
Figure 1-2: cPCIS-6130R Rear View
Figure 1-3: cPCIS-6130R Left View
Figure 1-4: cPCIS-6130R Right View
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4Introduction
1.4 Compatible CPU Modules
For complete systems, users must order CPU modules in addition
to the subsystem. The following table lists which ADLINK Com-
pactPCI CPU modules are compatible with the cPCIS-6130R
Series models.
1.5 Customized Systems
Subsystems can be customized to meet the specific needs of your
application. To customize a subsystem please contact an ADLINK
dealer, or visit the Where to Buy page of our website for more
information: http://www.adlinktech.com.
CPU Module 64-bit/66MHz
cPCI-6860A yes
cPCI-6840 yes
cPCI-6830 yes
cPCI-6820 yes
cPCI-6810 yes
cPCI-6780 yes
cPCI-6765/6765A yes
cPCI-6760D —
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Getting Started 5
2 Getting Started
This chapter describes the unpacking procedure of the subsystem
and installation procedures for CompactPCI boards and power
supply units (PSUs), and hard drive rack operation procedures.
2.1 Shipping Contents
Check the shipping carton for any damage. If the shipping carton
and contents are damaged, please notify the dealer for a replace-
ment. Retain the shipping carton and packing material for inspec-
tion by the dealer. Obtain authorization before returning any
product to ADLINK.
Check that the following items are included in the package. If there
are any missing items, please contact your dealer:
XOne cPCIS-6130R Subsystem
XAccessory Package: includes power cords, replacement air
filter, ergonomic rackmount handles, and pouch containing
screws, zip ties, etc.
XThis User’s Manual
2.2 CompactPCI Card Installation
CompactPCI connectors are rigid, and therefore require careful
handling when inserted and removed. Improper manipulation of
the cards will result in damage to the backplane.
System slots usually have some obvious indicators, something
like red card guide rail, triangle mark enclosing the slot number on
the backplane. The system card only can be installed in the sys-
tem slot, and do not insert system card into any other slot, or insert
any peripheral card into system slot.
The handles on CompactPCI card helps users to install or remove
easily and safety. Please follow the procedures below to install a
CompactPCI module into a chassis:
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6 Getting Started
The handles on CompactPCI cards and PSUs ensure simple and
safe installation and removal. Please follow the procedures below
to install a CompactPCI module into a chassis:
1. Place the subsystem on a level surface or rackmount it.
Remove the blanking plates where required by undoing
the retaining screws at each end. Retain the blanking
plates for possible future use. The system should not be
put into use without blanking plates for all empty slots,
otherwise the EMC and cooling performance will be
compromised.
2. Hold the SBC module or peripheral card horizontally.
Make sure that the handles are unlatched (i.e. that they
are spread outwards). If necessary, unlatch the handle
by pressing on the release button with your thumb.
Figure 2-1: Installing a 6U SBC module
3. Carefully insert the module into the desired slot by slid-
ing the edges of the board into the appropriate card
guide rail. Take care to ensure correct alignment of the
card with the chassis during insertion to prevent damage
to the card and/or backplane.
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Getting Started 7
4. Continue inserting the card until the handles engage with
the chassis.
5. Pull inwards on the handles for final insertion. Ensure
that the red buttons on the handles fully latch into posi-
tion as unless this is done the card is not correctly
inserted. Fasten the retaining screws at each end of the
card (2 for single slot cards, 4 for double slot cards)
Figure 2-2: Latching the cPCI module handles securely.
6. To remove the module, undo the retaining screws, press
the red release buttons, and reverse steps 1 through 5
above.
2.3 Rear Transition Module Installation/Removal
The installation and removal procedures for a Rear Transition
Module (RTM) are the same as those for CompactPCI boards.
Because they are shorter than front boards, pay careful attention
when inserting or removing RTMs. Only models with an “R” at the
end of the model number support RTMs.
Note: We strongly recommended the use of RTMs with AB type
connectors to prevent the damage to the backplane during
RTM installation.
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8 Getting Started
2.4 Powering Up the System
Connect the supplied power cord to the socket on the back of the
chassis. Insert the desired boards into the appropriate card slots
as described in Sections 2.2 and 2.3. Turn on the main power
switch next to the power cord connector.
The cPCIS-6130R subsystems feature a guarded power switch
and reset button that provide ATX power control capability. Use
the tool provided in the Accessory Packet or a suitably shaped
object (such as a pen) to actuate the power switch and reset
button. The Power LED indicates that both the rear main power
switch and guarded ATX power switch are turned on.
Refer to the diagram below for LED and switch locations.
cPCIS-6130R Series
Figure 2-3: cPCIS-6130R Series switches and LED
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Backplanes 9
3 Backplanes
In this chapter, we will describe the backplane for the cPCIS-
6130R Series, the cBP-6402R.
3.1 Features
XStandard CompactPCI for 6U cPCI cards
XSuitable for one single-slot system module and one expan-
sion card, or one dual system module.
XSupports 80mm rear I/O for each slot
XPICMG 2.1 Hot Swap compliant 64-bit 2-slot CompactPCI
backplane with P3 & P5 rear I/O
3.2 Specifications
XCompactPCI Compliancy
ZPICMG 2.0 CompactPCI core specification R3.0
ZPICMG 2.1 CompactPCI hot swap R2.0
XDimension: 321.5 x 39.64 (mm, W x H)
XPCI bus clock: 64-bit/66MHz
XSystem slot rear I/O: P3, P4 and P5 rear I/O with AB type
shroud
XPeripheral slots: one
XV (I/O): 3.3V or 5V selectable, default 5V
XPower Connectors: ATX connector x1
XSystem slot legacy I/O: FDD, IDE1, and IDE2 (pin compati-
ble with cPCI-6760Dand cPCI-6780 only)
XOther connectors: Power Switch, Reset Button, Fans,
Power LED, Speaker
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10 Backplanes
3.3 Mechanical Drawing
Figure 3-1: cBP-6105R Backplane Front View
Figure 3-2: cBP-6105R Backplane Rear View
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Backplanes 11
3.4 Connector and Jumpers
Fan Connectors [Fan1 – Fan6]
V(I/O) Select [J1]
(default: J4-J5 shorted – jumpers must be set in pairs)
Power LED [J2]
Speaker [J3]
Pin Signal
1NC
2 12V
3GND
Pin Signal Pin Signal
1+5V2+5V
3 V(I/O) 4 V(I/O)
5 +3.3V 6 +3.3V
Pin Signal
1+5V
2GND
Pin Signal
1+5V
2NC
3NC
4BUZZER
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