ADLY MOTO TB-50 Gazelle User manual

Hammerhead Off-Road
Scooters Owners Book
Model:
Jet 50, Fox 50, Thunder BIke 50
Thunder Bike 150

DEAR USERS:
WE WOULD LIKE TO INFORM YOU THAT UNDER OUR STRICT QUALITY
CONTROL SYSTEM FOR THE PRODUCTION OF OUR SCOOTERS, WE OFFERA
COMPLETE GUARANTEE AS INDICATED IN THE GUARANTEE BOOKLET ISSUED BY
OUR DEALER. OUR SCOOTER MUST UNDERGO ALL PERIODIC MAINTENACE
AND SERVICES. BESIDES, RIGINAL SPARE PARES MUST BE USED.
IN CASE OF DEFERED IN STRUCTURE OR PART MATERIALS PRODUCED,
ASSISTANCE IS OFFERED AT FREE OF CHARGE UNDER VALID WARRANTY. THE
ABOVE MENTINED GUARANTEE IS NOT VALID UNDER THE FOLLOWING
CONDITIONS:
cLUBRICATING OIL DOES NOT MEET THE SPECIFICATION.
dMAINTENANCE OR REPAIR IS NOT CARRIED OUT IN THE APPROPRIATE
MANNER.
eUNGUARANTEED PARTS ARE UTILIZED AND MODIFICATIONS TO THE ORIGINAL
DESIGN IS CARRIED OUT.
fINSTRUCTIONS IN THE OWNER’S MANUALARE NOT PROPERLY FOLLOWED.
gPARTS SUBJECT TO NORMAL WEAR SUCH AS THE SEAT, SPARK PLUGS, BRAKE
PADS ELECTRIC BULBS AND CABLES…….ETC, ARE NOT COVERED BY
GUARANTEE.
THIS MANUAL IS A GUIDE FOR THE OPERATION INSPECTION AND BASIC
MAINTEMANCE OF THIS SCOOTER. IF YOU HAVE ANY FURTHER QUERIES
PLEASE CONTACT THE ADLY DEALER, WHO WILL BE READY TO HELP YOU
AT ALL TIMES.
SALES DEPARTMENT
HAMMERHEAD OFFROAD

THUNDER BIKE 50
THUNDER BIKE 150

FOX 50
JET 50

CONTENT
SPECIFICATION………………………………………………………… 1
IDENTIFICATION NUMBERS RECORD……………………………… 5
PARTS NAME AND LOCATION ………………………………………. 6
USER’S GUIDE ………………...……………………………………… 7
MAINTENANCE & INSPECTION……………………….…………… 22
PRE-OPERATION CHECK ………….………………………………… 33
SAFE RIDING TIPS………….………………………………………… 35
VIN NUMBER AND SERVICE RECORD………….………………… 37

SPECIFICATION
MODEL TB-50 SS-50 ST-50 TB-100 SS-100 ST-100
OVEREALL LENGTH mm 1780 (70.08in) 1780 (70.08in)
OVEREALL WIDTH mm 675 (26.57in) 675 (26.57in)
OVEREALL HEIGHT mm 1160 (45.67in) 1160 (45.67in)
BASSIC WEGHTE kg 77 (169.76lb) 77 (169.76lb)
CYLINDER TYPE HORIZONTAL HORIZONTAL
DISPLACE MENT 49.26 95.57
COMPRESSION RATIO 7.2 5.8
ENGINE COOLING AIR COOLED AIR COOLED
LUBRICATION BY OIL PUMP BY OIL PUMP
BORE×STROKE 40×39.2 52×45
NUBER OF STROKE T 2 2
IGNITION C.D.I C.D.I
STARTING SYSTEM ELECTRIC ＆KICK ELECTRIC ＆KICK
BATTERY 12V – YTX4L 12V – YTX4L
FUEL UNLEAD UNLEAD
FUEL CAPACTITY L 6 6
TRANSMISSION C.V.T C.V.T
BRAKE SYSTEM F: DISC R:DRUM F: DISC R:DRUM
EC US EC US
FRONT LAMPS 12V 35W /
35W
12V 35W /
35W
12V 35W /
35W
12V 35W /
35W
REAR LAMPS 12V 5W
12V 21W
12V 5W
12V 21W
12V 5W
12V 21W
12V 5W
12V 21W
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
LAMPS
TURN LAMPS 12V 10W 12V10W 12V 10W 12V 10W
FRONT 2.0 kgf / c ㎡2.0 kgf / c ㎡
REAR 2.25 kgf / c ㎡2.25 kgf / c ㎡
MAX. LOAD 225 kgf 225 kgf
TIRE AND
WHEEL
SIZE 12 / 70 / 12 12 / 70 / 12
SUBJECT TO CHANGE SPECIFICATION WITHOUT NOTICE.
1

SPECIFICATION
MODEL TB-125 SS-125 ST-125 TB-150 SS-150 ST-150
OVEREALL LENGTH mm 1780 (70.08in) 1780 (70.08in)
OVEREALL WIDTH mm 675 (26.57in) 675 (26.57in)
OVEREALL HEIGHT mm 1160 (45.67in) 1160 (45.67in)
BASSIC WEGHTE kg 77 (169.76lb) 77 (169.76lb)
CYLINDER TYPE HORIZONTAL HORIZONTAL
DISPLACE MENT 124 150
COMPRESSION RATIO 9.2 9.8
ENGINE COOLING AIR COOLED AIR COOLED
LUBRICATION BY OIL PUMP BY OIL PUMP
BORE×STROKE 52.4×57.8 57.4×57.8
NUBER OF STROKE T 4 4
IGNITION C.D.I C.D.I
STARTING SYSTEM ELECTRIC ＆KICK ELECTRIC ＆KICK
BATTERY 12V – YTX7A 12V 6A
FUEL UNLEAD UNLEAD
FUEL CAPACTITY L 6 6
TRANSMISSION C.V.T C.V.T
BRAKE SYSTEM F: DISC R:DRUM F: DISC R:DRUM
EC US EC US
FRONT LAMPS 12V 35W /
35W 12V 35W / 35W 12V 35W / 35W 12V 35W / 35W
REAR LAMPS 12V 5W
12V 21W
12V 5W
12V 21W
12V 5W
12V 21W
12V 5W
12V 21W
BRAKE LAMPS
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
LAMPS
TURN LAMPS 12V 10W 12V10W 12V 10W 12V 10W
FRONT 2.0 kgf / c ㎡2.0 kgf / c ㎡
REAR 2.25 kgf / c ㎡2.25 kgf / c ㎡
MAX. LOAD 225 kgf 225 kgf
TIRE AND
WHEEL
SIZE 12 / 70 / 12 12 / 70 / 12
SUBJECT TO CHANGE SPECIFICATION WITHOUT NOTICE.
2

SPECIFICATION
MODEL JET-50 SF-50 JET-100 SF-100
OVEREALL LENGTH mm 1730 （68.11in）1730 （68.11in）
OVEREALL WIDTH mm 680（26.77in）680（26.77in）
OVEREALL HEIGHT mm 1100（43.30in）1100（43.30in）
BASSIC WEGHTE kg 75 (165lb) 75 (165lb)
CYLINDER TYPE HORIZONTAL HORIZONTAL
DISPLACE MENT 49.26 95.57
COMPRESSION RATIO 7.2 5.8
ENGINE COOLING AIR COOLED AIR COOLED
LUBRICATION BY OIL PUMP BY OIL PUMP
BORE×STROKE 40×39.2 52×45
NUBER OF STROKE T 2 2
IGNITION C.D.I C.D.I
STARTING SYSTEM ELECTRIC ＆KICK ELECTRIC ＆KICK
BATTERY 12V – YTX4L 12V – YTX4L
FUEL UNLEAD UNLEAD
FUEL CAPACTITY L 6 6
TRANSMISSION C.V.T C.V.T
BRAKE SYSTEM F: DISC R:DRUM F: DISC R:DRUM
EC US EC US
FRONT LAMPS 12V 35W /
35W 12V 60 /55W 12V 35W / 35W 12V 60 /55W
REAR LAMPS 12V 21W 12V 21W 12V 21W 12V 21W
BRAKE LAMPS 12V 5W 12V 5W 12V 5W 12V 5W
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
LAMPS
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
FRONT 2.0 kgf / c ㎡2.0 kgf / c ㎡
REAR 2.25 kgf / c ㎡2.25 kgf / c ㎡
MAX. LOAD 225 kgf 225 kgf
TIRE AND
WHEEL
SIZE F: 120/90-10(130/60-13)
R: 130/90-10(130/60-13)
F: 120/90-10(130/60-13)
R: 130/90-10(130/60-13)
SUBJECT TO CHANGE SPECIFICATION WITHOUT NOTICE.
3

SPECIFICATION
MODEL PAN-50 PAN-100
OVEREALL LENGTH mm 1800 （70.86in）1800 （70.86in）
OVEREALL WIDTH mm 785（30.90in）785（30.90in）
OVEREALL HEIGHT mm 1290（50.78in）1290（50.78in）
BASSIC WEGHTE kg 83 （182.6lb）83 （182.6lb）
CYLINDER TYPE HORIZONTAL HORIZONTAL
DISPLACE MENT 49.26 95.57
COMPRESSION RATIO 7.2 5.8
ENGINE COOLING AIR COOLED AIR COOLED
LUBRICATION BY OIL PUMP BY OIL PUMP
BORE×STROKE 40×39.2 52×45
NUBER OF STROKE T 2 2
IGNITION C.D.I C.D.I
STARTING SYSTEM ELECTRIC ＆KICK ELECTRIC ＆KICK
BATTERY 12V – YTX4L 12V – YTX4L
FUEL UNLEAD UNLEAD
FUEL CAPACTITY L 6 6
TRANSMISSION C.V.T C.V.T
BRAKE SYSTEM F: DISC R:DRUM F: DISC R:DRUM
EC US EC US
FRONT LAMPS 12V 15W 12V 1.7W 12V 18W 12V1.7W
FRONT LAMPS 12V 15W 12V 55W 12V 18W 12V 55W
REAR LAMPS 12V 21W 12V 21W 12V 21W 12V 21W
BRAKE LAMPS 12V 5W 12V 5W 12V 5W 12V 5W
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
LAMPS
TURN LAMPS 12V 10W 12V 21W 12V 10W 12V 21W
FRONT 2.0 kgf / c ㎡2.0 kgf / c ㎡
REAR 2.25 kgf / c ㎡2.25 kgf / c ㎡
MAX. LOAD 225 kgf 225 kgf
TIRE AND
WHEEL
SIZE 12 / 70 / 12 12 / 70 / 12
SUBJECT TO CHANGE SPECIFICATION WITHOUT NOTICE.
4

SPECIFICATION
MODEL SF-50 PAN-50
OVEREALL LENGTH mm 1730 （68.11in）1800 （70.86in）
OVEREALL WIDTH mm 680（26.77in）785（30.90in）
OVEREALL HEIGHT mm 1100（43.30in）1290（50.78in）
BASSIC WEGHTE kg 75 (165lb) 83 （182.6lb）
CYLINDER TYPE HORIZONTAL HORIZONTAL
DISPLACE MENT 49.5 49.5
ENGINE COOLING AIR COOLED AIR COOLED
LUBRICATION BY OIL PUMP BY OIL PUMP
NUBER OF STROKE T 4 4
IGNITION C.D.I C.D.I
STARTING SYSTEM ELECTRIC ＆KICK ELECTRIC ＆KICK
BATTERY 12V – YTX5L 12V – YTX5L
FUEL UNLEAD UNLEAD
FUEL CAPACTITY L 6 6
TRANSMISSION C.V.T C.V.T
BRAKE SYSTEM F: DISC R:DRUM F: DISC R:DRUM
12V15W 12V 1.7WFRONT LAMPS 12V 35W /
35W 12V 35W / 35W 12V15W 12V 55W
REAR LAMPS 12V 21W 12V 21W 12V 15W 12V 21W
BRAKE LAMPS 12V 5W 12V 5W 12V 15W 12V 5W
TURN LAMPS 12V 10W 12V21W 12V 10W 12V 21W
LAMPS
TURN LAMPS 12V 10W 12V21W 12V 10W 12V 21W
FRONT 1.25 kgf / c ㎡1.25 kgf / c ㎡
REAR 1.5 kgf / c ㎡1.5 kgf / c ㎡
MAX. LOAD 190 kgf 190 kgf
TIRE AND
WHEEL
SIZE 100/90-10 100/90-10
SUBJECT TO CHANGE SPECIFICATION WITHOUT NOTICE.
5

IDENTIFICATION NUMBERS RECORD
1.KEY NUMBER
YOUR KEY IDENTIFICATION NUMBER IS ENGRAVED ON YOUR KEY
AS SHOWN IN TH ABOVE ILLUSTRATION.
RECORD THIS NUMBER AT THE SPACE PROVIDED FOR
REFERENCE IF YOU NEED A NEW KEY.
2.ENGINE NUMBER
RECORD YOUR ENGINE NUMBER IIN THE SPACE PROVIDED
TO ASSIST YOU IN ORDERING SPARE PARTS FROM ADLY
DEALER OR FOR REFERENCE IN CASE YOUR VEHICLE IS STOLEN.
6

PART NAMEAND LOCATION
1.REAR MIRROR 11.HEAD LAMP
2.RIGHT HANDLE BAR SWITCH 12.SPEEDOMETER
3.THROTTLE GRIP 13.LEFT HANDLE BAR SWITCH
4.FRONT BEAKE LEVER 14.REAR BRAKE LEVER
5.FRONT TURN SIGNAL LAMP 15.MAIN STAND
6.SEAT 16.SEAT LOCK
7.BRAKE LAMP 17.REAR LAMP
8.MAIN SWITCH 18.HELMET BOX
9.STEERING LOCK 19.BATTERY BOX
10.MUFFLER 20.KICK STARTER
7

USER’S GUIDE
@@ MAIN SWITCH
BETWEEN ON AND OFF POSITION. “*” POSITION IS FOR CHECKING LUBRICATION OIL
WARNING LAMP WHEN THE KEY STAYAT “*” POSITION OIL
WARNING LIGHT WILL ILLUMINATE. IF RHE ELECTRIC BULB BREAKS, PLEASE CONTACT
OUR AFTER SALES SERVICE THE FOR REPLACEMENT.
MAIN SWITCH LOCATION
LOCATION FANCTION
CAN THE KEY BE
TAKEN OUT
ON RIDING AND UNDER THE PERFORMANCE
ON NO
OF ALL THE ELECTRIC PARTS RUNNING
* LUBRICANT OILWARNING LIGHT NO
OFF SCOOTER STOP YES
PARKING
LOCK YES
HANDLE BAR TURN TO LEFT HAND SIDE,
PUSH THE KEY AND TURN TO C.C.W.
DIRECTION, THE HANDLIE BAR ON LOCK
8

KICK STANTER AND AIR CLEANER
1. KICK STARTER
cWHEN THE ELECTRIC START DOES NOT WORK, PLEASE USE THE KICK STARTER
INSTEAD.
dPLEASE LOCATE THE SCOOTER WITH MAIN STAND AND USE THE KICK START.
WARNING !
eWHEN STARTING ON THE SLOPE AND BUMPED ROADS, PLEASE LIFT UP THE
MAIN STAND AND MAKE SURE THE REAR WHEEL IS OFF-LAND, THEN HOLD THE
REAR BRAKE LEVER TIGHTLY TOAVOID OSING CONTROL.
fMOVE THE KEY POSITION TO “ ON ”POSITION ND USE THE KICK STARTER.
LOCATE ENGINE STARTS; RELOCATE THE KICK STARTER TO ORIGINAL PLACE.
2. AIR FILTER
cPLEASE CLEAN AIR FILTERS EVERY 5000 KILOMERERS OR EVERY SIX MONTHS.
dRERIOR TO TAKING OFF THE AIR CLEANER, DISMANTILE THE LEFT SIDE COVER FIRST.
eLOOSENT TWO BOLTS AND THREE SCREWS, TAKE OUT THE AIR FILTER.
fAFTER CLEANING, SPRAY FEW OIL ON THE AIR FULTER SPONGE.
9

IMPORTANCE FOR STARTING
START
BUTTON
IMPORTANCE FOR STARTING
1. MAKE SURE THE FUEL TANK IS FILIED UP (PLEASE USE UNLEAD GASOLINE).
2. CHECK THE OIL LEVEL (PLEASE USE LUBRICANT OIL).
3. MAKE SURE THE KEY TURNS TO “ON” POSITION.
4. HOLD THE BRAKE LEVER AND PUSH THE ELECTRIC STARTER BUTTON OR KICK
STARTER. IF YOU WANT TO START AFTER LONG PERIOD OF NO USING THE
VEHICLE PLEASE USE THE KICK START FOR 3 OR 4 TIMES THEN USE THE
ELECTRIC START BUTTON FOR 3 TO 4 TIMES. IF STILL CAN NOT START, FOLLOW
THE NORMAL PROCEDURE TO STARTAGAIN.
☆ 5. IF THE ELECTRIC STARTER CAN NOT START THE ENGINE. RELEASE THE BUTTON
FOR A FEW SECONDS AND TRYAGAIN. EVERY TRY SHOULD NOT LAST MORE THEN
5 SECONDS IN ORDER TO AVOID UNNECESSARY BATTERY POWER CONSUMPTION.
6. THIS SCOOTER USES AUTO CHOKE. IF IT FAILS TO START, THAT MEANS THE
CARBURETOR’S CHOKE MAY OUT OF ORDER. PLEASE GO TO AN AUTHORIZED
DEALER FOR CHECKING.
7. TO PROTECT THE ENGINE, PLEASE AVOID SUDDEN PICKING UP OR FULL SPEED
RIDING WHEN THE ENGINE IS COLD.
WARNING!
cDON’T START THE ENGINE IN AN CLOSE ROOM, BECAUSE EXHAUST GAS IS
TOXICANTAND WILL CAUSE PEOPLE TO LOSE CONSCIENCE WITHIN A VERY
SHORT TIME. THEREFORE, IT IS NECESSARY TO START THE ENGINE IN OPEN
SPACES.
dBEFORE RIDING, PLEASE MAKE SURE THE MAIN STAND AND SIDE STAND ARE
PROPERLY RETURNED TO THE RIGHT POSITION; OTHERWISE, IT MIGHT CAUSE
ACCIDENTS WHEN TURNING.
10

BATTERYAND FUSE
1. THE BATTERY OF TB 50/100 IS UNNECESSARY TO REFILL WATER.
2. REPLACE THE BATTERY PLEASE REMOVING HELEMET BOX MATAND. BATTERY
COVER, THEN TAKE OFF CABLE SO CAN REMOVE THE BATTERY.
3. THE FUSE IS NEAR THE BATTERY, ITS FUNCTIONS IS TO PROTECT THE ELECTRIC
PARTS AND AVOID DAMAGES CAUSED BY SHORTCIRCUTT OR POWER OVER-LOAD
IF THE MELT, THERE MAY BE SOMTHING IN THE ELECTRIC WIRES OR THE ELECTRIC
PARTS DO NOT WORK COOECTLY. PLEASE GO TO AN AUTHORIZED DEALER TO
EXAMINE IT IMMEDIATELY.
4. IF REPLACING THE FUSE, PLEASE ALWAYS USE A 7A TYPE.
5. IF MORE THEN TWO WEEKS DO NOT RIDE THE SCOORTER, PLEASE DIS-CONNET
GRDUND (-) WIRE TO HAVE LONGER LIFE TIME OF THE BATTERY.
11

DASH BOARD
TB/SS/ST-50/100
c
TB/SS/ST-125/150
12
e
d
h
ig
f
c
e
d
h
ig
f

cSPEEDOMETER
dFUEL LEVEL METER
eODOMETER
fHIGH BEAM LIGHT, WHEN YOU SWITCH ON THE HIGH BEAM, THE LIGHT WILL BE ON.
(BLUE)
gOIL WARNING LIGHT(RED)
TURN THE MAIN SWITCH TO THE “＊” POSITION BETWEEN “ON” AND “OFF”, THE OIL
WARNING LIGHT WILL ILLUMINATE AT ONCE, AND THEN STOPS. A DIFFERENT
APPROACH MAY CAUSE ABNORMAL REACTIONS, PLEASE TAKE
THE VEHICLE TO THE DEALER FOR DETAILED EXAMINATION.
(NORMAL VOLUME OF THE OIL TANK ABOUT 800C.C, WHEN THE LEVEL IS WITHIN
150C.C, THIS LIGHT WILL BE ON AND PLEASE ADD THE OIL AS SOON AS POSSIBLE,
OTHERWISE THE ENGINE WILL DAMAGE)
hTURN SIGNAL LIGHT(GREEN)
WHEN SWITCH THE TURN SIGNAL, THE LIGHT WILL BE ON AND THE BEEP WARNING
WILL SOUND OFF.
iR.P.M. METER（OPTIONAL）
13

NOMENCLATURE & OPERATION
INSTRUMENTPANEL(2T) HIGH BEAM
SIGNAL INDICATOR LIGHT
IMDICATOR LIGHT
OIL INDICATOR
LIGHT
MILEAGE
SPEED POINTER FUEL POINTER
14

NOMENCLATURE & OPERATION
INSTRUMENTPANEL(4T) SIGNAL
HIGH BEAM
SIGNAL IMDICATOR
INDICATOR
IMDICATOR LIGHT
LIGHT
LIGHT
MILEAGE
SPEED POINTER FUEL POINTER
15