Advanced poly-packaging Ti-1000zr User manual

Ti-1000ZR

Operation Guide, Version 1A

Setup, Operation and Parts Manual

Acknowledgments

Written By: Charles Tolbert, Updated by David Kolinski-Schultz

Reviewed By: Jeff Heath

This manual and the program operating the equipment described in it are copyrighted. You may not copy this manual in whole or

part without the consent of Advanced Poly-Packaging, Inc.

All information pertaining to the promotion, sale, distribution, operation, and maintenance of the Ti-1000Z including this manual,

drawings, schematic, wiring diagrams, video, brochures, specification sheets, figures, charts, or any other information, due to its

proprietary design and manufacture remain the property of Advanced Poly Packaging, Inc. Unauthorized duplication, distribution

or disclosure to third parties without the expresses permission of Advanced Poly-Packaging, Inc. is strictly prohibited.

Trademarks

Roll-a-Print is a trademark of Advanced Poly-Packaging, Inc. Advanced Poly-Packaging, Inc. owns also the following

trademarks: Advanced Poly-Bags, Advanced Poly-Bagger, Seal-a-Print, Inline Thermal Printer, Twin-Seal, Advanced Poly-Pack,

Advanced Poly-Bag, Advanced Bag.

Limited Warranty and Disclaimer

Warranty period is 12 months or 1,000,000 cycles whichever comes first. The warranty commences on the date of delivery of the

equipment to the Purchaser. Print head warranty period is 90 days (wear item). APPI warrants to the Purchaser that the equipment

is free from defects in workmanship or material under normal use and service. During the warranty period, APPI agrees to repair

or replace, at its sole option, without charge to Purchaser, any defective component part of the equipment. To obtain service,

Purchaser must return the equipment or component to APPI or an authorized APPI distributor or service representative in an

adequate container for shipping. Any shipping charges, insurance, or other fees must be paid by Purchaser and all risk for the

equipment shall remain with Purchaser until such time as APPI takes receipt of the equipment. Upon receipt, APPI, the

authorized distributor or service representative will promptly repair or replace the defective component and then return the

equipment or component to Purchaser, shipping charges, insurance, and additional fees prepaid. APPI may use reconditioned or

like new parts or units, at its sole option, when repairing any component or equipment. Repaired products shall carry the same

amount of outstanding warranty as from original purchase. Any claim under the warranty must include a dated proof of delivery.

In any event, APPI’s liability for defective components or equipment is limited to repairing or replacing the components.

This warranty is contingent upon proper use of the equipment by Purchaser and does not cover: expendable component part such

as Print Heads, thermocouple wire, heater cartridge, rollers, bushings, and the like; or if damage is due to accident, unusual

physical, electrical or electromechanical stress, neglect, misuse, failure of electric power, water damage (from airlines), improper

environmental conditions, transportation, tampering with or altering of the equipment, packaging of corrosive or contaminating

products or other products damaging to components, and equipment or components not owned or in the possession of original

Purchaser. APPI will not be liable for loss of production, profits, lost savings, special, incidental, consequential, indirect or other

similar damages arising from breach of warranty, breach of contract, negligence, or their legal action even if APPI or its agent

has been advised of the possibility of such damages or for any claim brought against the Purchaser by another party. This

warranty allocates risks of equipment failure between Purchaser and APPI. APPI’s pricing reflects this allocation of risk and the

limitations of liability contained in this warranty. The warranty set forth above is in lieu of all other express warranties, whether

oral or written. The agents, employees, distributors, and dealers of APPI are not authorized to make modifications to this

warranty, or additional warranties binding on APPI. Accordingly, additional statements such as dealer advertising or

presentations, whether oral or written, do not constitute warranties by APPI and should not be relied upon.

Warranty on equipment is considered void when outstanding balances become delinquent (over 30 days late - 60 days after ship

date). Equipment Integration to other Equipment: APPI assumes no responsibility for the integration of its products to other

products or within a system unless APPI performs the integration, testing and provides the results of the tests to the purchaser in

writing. Furthermore, APPI assumes no responsibility for bag sizing whether suggested or recommended.

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TABLE OF CONTENTS 
Chapter 1: Introduction 6
 Welcome................................................................................................................................ 7 
 Overview............................................................................................................................... 7 
 Special Features..................................................................................................................... 7 
 Using This Manual................................................................................................................ 8 
 Contact Information .............................................................................................................. 8 
 Warranty Registration........................................................................................................... 9 
Chapter 2: Getting Started 10
 Chapter Summary................................................................................................................ 11 
 Safety, Risks........................................................................................................................ 11 
 Installation Procedures........................................................................................................ 12 
 Air and Power Requirements .............................................................................................. 12 
 Main Power......................................................................................................................... 13 
 Rear Power Switch.............................................................................................................. 13 
 Bag Threading..................................................................................................................... 13 
 Ribbon Threading................................................................................................................ 13 
 Cycle Operation of the Printer ............................................................................................ 13 
 Adjusting Rear Tension..................................................................................................... 14 
 Note on Adjustments to the Printer................................................................................... 14 
Chapter 3: Touch Screen Operation 18
 Chapter Summary................................................................................................................ 19 
 Touch Screen Identification................................................................................................ 19 
 Touch Screen Specifications / Features .............................................................................. 19 
 Touch Screen Program........................................................................................................ 19 
 Ti-1000ZR Operation.......................................................................................................... 19 
 Start up ................................................................................................................................ 20 
 Operation............................................................................................................................. 20 
 Main Menu.......................................................................................................................... 20 
 Printer Settings.................................................................................................................... 20 

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 Stored Labels..................................................................................................................... 22 
 Counters ............................................................................................................................ 22 
 Tech Assist........................................................................................................................ 23 
 APPI Factory..................................................................................................................... 23 
 Printer Status..................................................................................................................... 23 
 PLC I/O Status .................................................................................................................. 24 
 Warning Messages ............................................................................................................ 24 
Chapter 4: Settings, Adjustments, Maintenance and Troubleshooting 26
 LabelView Setup Parameters Software Settings................................................................. 27 
 ZebraDesigner Driver Settings............................................................................................ 27 
 Adjustments, Maintenance and Troubleshooting................................................................ 27 
 Machine Adjustments.......................................................................................................... 27 
 Tracking and Alignment Adjustments ................................................................................ 27 
 Compression (Nip) Roller Adjustment ............................................................................... 27 
 Idler Roller Guides.............................................................................................................. 27 
 Machine Maintenance......................................................................................................... 28 
 Preventive Maintenance Checklist...................................................................................... 28 
 Scheduled Maintenance Chart (perform every 500,000 cycles) ....................................... 29 
 Troubleshooting Guide...................................................................................................... 30 
 Troubleshooting Checklist ................................................................................................ 30 
 PLC IO Listing.................................................................................................................. 31 
 Electrical Drawings........................................................................................................... 31 
4.14.1 TIZ-E1_110VAC........................................................................................................ 32 
4.14.1 TIZR-E2_FPG-IO....................................................................................................... 33 
4.14.1 TIZ-E3_AXH_rev1 .................................................................................................... 34 
4.14.1 TIZR-E6_ZebraIF....................................................................................................... 35 
4.14.1 TIZR-E7_FP0R-GT02................................................................................................ 36 
4.14.1 TIZR-E9_CB IF.......................................................................................................... 37 
4.14.1 TIZ-E8_AuxIF_rev4................................................................................................... 38 
Chapter 5: Parts and Drawings 40
 Ti-1000Z Inline Thermal Printer......................................................................................... 41 
 Electronics Assembly.......................................................................................................... 42 