Advantage Controls MicroTron R Series User manual
Advantage Controls
P.O.Box 1472
Muskogee, OK 74402
Phone: 800-743-7431
Fax: 888-686-6212
www.advantagecontrols.com
5/2018
Series R
Models RC & RD
Combination Metering Pump
Conductivity Controller
Installation
Maintenance
Repair
Manual
Manual
2
Model RC & RD Pump
Instructions & Maintenance Manual
Table of Contents
Contents Page No.
I. Introduction............................................................................3
Model Numbering ..................................................................3
II. Unpacking .............................................................................4
III. Safety Considerations ...........................................................4
A. Chemical Compatibility................................................4
B. Safety Equipment and Preparation .............................4
IV. Installation .............................................................................4
A. Location.......................................................................4
B. Electrode Installation...................................................4
C. Electrical......................................................................5
D. Chemical Injection Plumbing.......................................6
V. Start-Up .................................................................................8
A. Front Panel Description...............................................8
B. Run Mode Explanation................................................8
C. Set-Up Mode Explanation ...........................................9
D. Priming the Pump........................................................9
E. Adjusting Feed Rate....................................................9
F. Stroke Length..............................................................9
G. Calculating Output.......................................................9
H. Conductivity Calibration.............................................10
VI. Feed Timer Options for Model RD/RE.................................10
VII. Menu Maps.......................................................................... 11
A. RC Menu Map ........................................................... 11
B. RD Menu Map ...........................................................12
C. Model RE Biocide Timer Set-Up...............................13
VIII. Maintenance........................................................................14
A. Diaphragm Replacement...........................................14
B. Suction and Discharge Check Valve Replacement ...14
C. Cleaning Conductivity Probe.....................................14
D. Liquid End Diagram...................................................16
E. Replacement Parts....................................................17
IX. Trouble Shooting .................................................................18
X. Warranty and Factory Service Policies................................19
3
I. Introduction
This instruction manual covers all facets of operation of the Advantage Controls MicroTron™ electronic
solenoid metering pump, including unpacking, mounting, electrical and plumbing connection, and start-up.
Safety, maintenance and repair, warranty, and factory information are also provided. Please read this manual
completely before proceeding. Observe safety protocols and heed all warnings and precautions.
Model Numbering
particular pump. Your pump may be supplied with one or more of the options described in this manual. To
determine what features apply to your pump, check the model number label located on the pump.
Model Number Example R D 30 X 1 – P V C 1 - S
Control Function
C = Conductivity Feed and Bleed
D = Conductivity Bleed with a Selectable Inhibitor Timer
Output
30 = 30 gallons per day at 110 psi
55 = 55 gallons per day at 75 psi
15 = 15 gallons per day at 150 psi
17 = 17 gallons per day at 250 psi
Stop Function Options
X = Standard
D = Auto Stop
E = Flow Switch Assembly
G = Flow Switch
Voltage
1 = 120 volt with USA plug (standard)
2 = 240 volt no plug
3 =
L = 120 volt with US plug and no control relay pigtail
Pump Head Material
P = Glass-Filled Polypropylene (standard)
K = Kynar
V = PVC
Seat Material
V = Viton (standard)
F =
H = Hypalon
Check Ball
C = Ceramic (standard)
D = Ceramic single on discharge
S=Stainless
Tubing Connections
1 = 3/8” PE, 75-200 psi (standard)
2 = ¼” PE, 250 psi models (standard)
P = ¼” MNPT
V =
Special Options
S = 3-function injection valve
NOTE: This list represents our most popular options. If you have an option not covered, contact the
factory or your dealer for more details.
4
II. Unpacking
The Advantage MicroTron™ pump has been shipped to you as a complete metering package, ready for
installation. If shipping carton shows any signs of damage, notify the shipping company immediately upon
receipt. Advantage Controls cannot be held responsible for damage from shipping. Unpack the carton
and insure that the following items are present:
1. Metering pump 4. Instruction manual
3. Foot valve and weight 6. Conductivity probe assembly
III. Safety Considerations
NOTE: All MicroTron™ pumps are primed with water before leaving the factory. If the pumped
solutionisnotcompatiblewithwater,disassembletheuidendanddrybeforeuse.
A. Chemical Compatibility
MicroTron™ metering pumps are designed to work with most liquid chemicals. A chemical resistance
further compatibility questions, contact Advantage Controls service department at 1-800-743-7431.
B. Safety Equipment and Preparation
Always wear the proper protective clothing and gear when working around chemicals and chemical
metering pumps. Safety glasses, gloves, and aprons are critical in preventing accidental exposure
to dangerous chemicals. Liquids under pressure can present a special hazard when a line or seal is
punctured resulting in the spraying of chemical many yards away. If a chemical spill occurs, consult
IV.Installation
A. Location
The standard Model R is prewired for easy installation. Select a secure mounting location convenient
to electrical and plumbing connections that is accessible by the operator. Do not install the pump in a
location where the ambient temperature exceeds 120°F (50°C). The pump is suitable for most outdoor
installations, shielding from direct exposure to the elements is recommended. The properties of
tubing. Accessory item R00225 (plastic mounting bracket) is recommend for a secure installation.
B. Electrode Installation
The standard Model R is provided with a TE-4A quick disconnect probe and T assembly on an 8’
lead. The tee has ¾ “ female slip connections. The probe must be installed in a sample line having
both sides of the probe assembly are needed to allow for easy removal of the probe for cleaning.
NOTE: We recommend using schedule 80 pvc piping for the entrie sample stream assembly.
Using metal piping (copper, steel, etc), may cause electrical interference with the
conductivity sensor.
Chemical injection must be down stream from the probe!
5
C. Electrical
1. The Standard MicroTron™ pump has a voltage regulated internal power supply capable
of operating in the range of approximately 95 to 135 VAC. Use a supply voltage of 100 to
120 VAC for best results. The 3-wire grounded plug must be used in a 3-wire wall plug.
2. With a 240 volt option, the MicroTron™ pump has a voltage regulated internal power
supply capable of operating in the range of approximately 195 to 260 VAC. Use a supply
CAUTION: Never remove ground wire from plug
3. Control (bleed) relay output is equal to incoming line voltage with a 5 amp fused output.
Note: An isolated circuit breaker with a true earth ground is highly recommended
to insure uninterrupted operation.
Note: A make-up water meter may or may not be used depending on model selected.
Typical Installation
BLOWDOWN
SOLENOID
VALVE
COOLING TOWER
CIRCULATION PUMP CHILLER
MAKE-UP
WATER METER
6
D. Chemical Injection Plumbing
1. Tubing Connections
The MicroTron™ pump uses carefully matched components to achieve a predictable metering
Do not attempt
to reduce tubing size. All tubing connections should be double checked to insure against leakage.
If hazardous chemicals are being pumped, use shielding around discharge tubing.
NOTE: When cutting lengths of tubing for your installation, ensure a clean, square
cut. Use short lengths of tubing and as few connections as possible.
Do not use a wrench or pliers as they may damage
Be sure to observe applicable local
plumbing codes.
WARNING:Clearexibletubingisnotintendedforpressurizeduse.
2. Suction Lift vs Flooded Suction Applications
Suction Lift Installation
Mount the MicroTron™ pump on the top of a molded tank, not to exceed 5 feet from pump to
bottom of tank.
Flooded Suction
solutions. Priming is easier and loss of prime is reduced.
3/8"
1/4"
TUBING MUST SLIP OVER NIPPLE
1/4" TUBING
ADAPTER
IMPORTANT THE END OF THE TUBING
MUST EXTEND 1/4" BEYOND ADAPTOR
7
3. Wall Mounting
The pump head must be kept in a vertical position for proper operation. The head can be removed
and rotated 90oif needed to keep the inlet and outlet valves in a vertical position.
4. Foot Valve Installation
A weight is provided to hold the tubing and foot valve in a vertical position at the bottom of the
tank. Donotallowthefootvalvetolayhorizontallyinthechemicalcontainer. This defeats
the action of the valve and causes the pump to lose prime. Keep suction tubing reasonably short
and avoid high spots or bends.
5. Injection Valve Installation
properly, this valve must be mounted within 45 degrees of vertical (see drawing next page). One
at the pump.
NOTE: When installation is made
intoalinewithzeropressure
or when pumping into an open
vessel, use the optional three
function injection valve which
provides back pressure and
anti-syphon capabilities.
Suction lift Flooded Suction Not recommended
8
6. Optional Three Function Valve
The optional three function valve injection assembly provides the following three functions in
one.
Anti-siphon feature allows metering of liquids “down hill” or into the suction side of a circulating
pump. It provides protection against an accidental application of suction pressure at the injection
Back pressure function permits metering into atmospheric discharge without over pumping.
Line check
7. Priming / Degassing Valve Connection
Connect the clear poly tubing to the outlet of the bleed or priming valve. Position the free end of
of trapped air from the pump head when opened. Open valve all the way to quickly prime the
pump, close it when primed. The valve can work as a degassing valve when the valve is left open
approximately 1 turn.
V. Start-Up
A. Front Panel Description
All Model R pumps come with the following standard panel features:
• 1x16-backlit LCD display
• Pulse or Stroke indicator light
• Up and Down arrow keys for setting adjustments
• ENTER key to save desired adjustments
• MENU key to enter and exit pump set-up
B. Run Mode Explanation
The readout will display one of two modes, Run mode or Set-up mode. Run mode is displayed only
while the pump is on during normal operation.The screen will display the current conductivity value
and indicate if it is calling for bleed. If conductivity functions are deactivated, the display will show the
pump speed setting. Use the UP and DOWN arrow keys to monitor the current speed and length as
well as timer settings when the pump is in RUN mode.
Pumps with control options can be forced into a priming for three minutes from the RUN mode by
pressing the ENTER key. Pressing the ENTER key again during the priming cycle will put the pump
back into the normal RUN mode. All adjustments for stroke frequency, optional timer settings and
password information are made from the Set up mode.
80
20
30
40 50 60
70
90
100
PULSE POWER
Press ENTER to test
Press MENU to access settings
MENU
ENTER
80
20
30
40 50 60
70
90
100
POWER PULSE
Press ENTER to test
Press MENU to access settings
MENU
ENTER
9
C. Set Up Mode Explanation
To enter Set up mode, press MENU. Notice that a cursor appears on the screen signifying that an
desired setting appears, then press ENTER to advance. Continue pressing ENTER to toggle past the
other displays. When all settings are made, press MENU to return to run mode, and save settings.
NOTE: RD pumps may require a password to enter MENU, see page 13.
D. Priming the Pump
Plug in pump, with pump stroking at 125 maximum strokes per minute set stroke knob to 100%. See
while pump is operating, no further priming is required. Otherwise, open bleed valve approximately
Do not over tighten
bleed valve. Damage may occur.
To prime pump, simply press and hold ENTER while the pump is in Run mode. This forces the pump
to stroke at the rate of 125 strokes per minute for three minutes.
E. Adjusting Feed Rate
The R pump allows for exact number of pulses to be set and read on the front panel LCD meter.
It is adjustable from 0 to 125 strokes per minute. In addition, for applications requiring very low
outputs the strokes per minute can be set in strokes per hour from 0 to 125. The 55 GPD models
speed is 0-160.
F. Stroke Length
The stroke length can be adjusted on all MicroTron™pumps. This adjustment is a mechanical
adjustment made using the large knob on the control panel. To avoid damage to the pump, this
adjustment should only be made while the pump is running at a high stroking rate.
Always start adjusting your pump’s output down by reducing the pump’s speed. By leaving the stroke
length as long as possible you decrease any chance of losing prime.
G. Calculating Output
A pump’s output per minute can be determined by dividing the maximum rated gallons per day by 1440
(minutes per day). For example, a 30 gallons per day (gpd) pump at a maximum stroke length and
speed setting of 125 strokes per minute (spm) will pump 0.000167 gallons per stroke (gps).
30 ÷ 1440 = 0.0208 gpm ÷ 125 spm = 0.000167
With this value and the pump’s speed setting (strokes per minute) you can calculate your pump’s
output at it’s rated pressure. A 30 gpd pump set at 50 strokes per minute:
50spm x .000167gps x 1440 (minutes per day) = 12.02 gallons per day
Reducing the stroke length will reduce the pump’s output again. If the example pump above has it’s
stroke length reduced to 50% the 12.02 gallons per day output is reduced to 6.01. (example: 12.02
gpd x 0.50 = 6.01 gpd) A higher product viscosity will reduce the output. Pressures lower than the
pump’s rating can increase output.
10
H. Conductivity Calibration
All MicroTron™ model R conductivity units are factory calibrated for conductivity. The reading
Model R conductivity units can be calibrated by leaving the cleaned probe in a known solution and
entering that value in the calibration screen of the menu. The zero point may be calibrated with
the probe out-of-solution and dry by entering zero in the reset zero screen of the menu.
See Set-Up Mode Menu Map on Page. 11.
Model RD units include a user selectable chemical feed timer. The operator can choose one of
1. No Timer - This selection allows the pump to feed for the same amount of time as the unit
bleeds.
2. Lockout Timer - Chemical feed is simultaneous with bleed. The timer can be set from 1-99
minutes and limits the amount of feed time to the timer setting during any bleed cycle preventing
overfeed. If set to 0, the limit time is disabled.
3. Post Bleed Timer – Chemical feed occurs after a bleed cycle. The timer can be set for 0-100%
of the post bleed time. The timer also has a total feed time limit, which can be set from 0-250
minutes.
4. Pulse Timer – This timer accepts pulses from a make-up contacting head water meter. It can
accumulate 0-250 contacts to activate the feed timer. The timer can be set from 1 second to
10 minutes and 59 seconds.
Note: A two wire cable connected to the pump is supplied for connecting to a contacting
head water meter in the make-up water line. If this feed mode option is not selected, the
cable will not be used and can be left unattached.
5. Percent Timer – Chemical feed is turned on for 0-100% of a 10-30 minute repeating cycle
time.
6. 28 Day Timer – Chemical feed is turned on for an amount of time, but only on certain days.
See Feed Timer Menu Map on Page 12
VI. Feed Timer Options for Model RD
11
VII . Menu Maps
NOTE: Model RD pumps have additional menu steps shown on page 14 and 15.
11
VII . Menu Maps
NOTE: Model RD and RE pumps have additional menu steps shown on page 14 and 15.
Model RC
MENU MAP
125 Strokes/Min
Cal 2500 µS/cm
Reset Zero? N
COND CNTRL = ON
Setpoint = Rise
Diff 100 µS/cm
Set 2500 µS/cm
Reset Zero? Y
Probe Out? N
Zro 0000 µS/cm
Probe Out? Y
COND CNTRL = OFF
Use the ARROW keys to change
options and the ENTER key to
continue to next menu item.
Software version 12.1
Prime ALM: 020
Grayed outmenu itemsare
available only when FloTracker
option is enabled.
12
12
Other Feed Timer Options
Model RD/RE
MENU MAP
Use the ARROW keys to change
optionsand the ENTER key to
continue to next menu item.
125 Strokes/Min
Cal 2500 µS/cm
Reset Zero? N
COND CNTRL = ON
Setpoint = Rise
Diff 100 µS/cm
Set 2500 µS/cm
Reset Zero? Y
Probe Out? N
Zro 0000 µS/cm
Probe Out? Y
COND CNTRL = OFF
Clock Set? N
Clock Set? Y
Feed: No Timer
Monday, Week 1
January 1, 2007
Time 12:00:00pm
New Pass: 0000
Other Feed Timer Options
Software version 12.2
Prime ALM: 020
FT: 003.33 mL/P FT: 003.33 mL/P
Grayed outmenu itemsare
available only when FloTracker
option is enabled.
Feed: Lockout
Lockout = 30 MIN
Timer Mode: Time
Timer Mode: VOL
Lockout = 030 mL
Feed: Post Bleed
Feed 010% of BLD
Feed Lim = 30 MIN
Timer Mode: Time
Timer Mode: VOL
Feed 010% of BLD
Feed Lim = 030mL
Feed: Pulse
Pulse Acc: 010
Pulse Tmr = 00:30
Timer Mode: Time
Timer Mode: VOL
Pulse Acc: 010
Pulse Tmr = 030mL
Feed: % Timer
%T = 010% of 30 M
Timer Mode: Time
Timer Mode: VOL
Interval: 010 MIN
Feed Amt: 030mL
Feed: 28 Day
Biocide Day: All
Biocide Wk = All
Bio Start 12:30p
Bio Length 0:30
Prebleed = 0:01
Lockout = 0:01
Timer Mode: Time
Timer Mode: VOL
Biocide Day: All
Biocide Wk = All
Bio Start 12:30p
Bio Length 030mL
Prebleed = 0:01
Lockout = 0:01
13
Setting Pump Clock Settings
1. With display reading Day HH:MM:SSpm arrow in correct day of the week and press
ENTER.
The curser will then be under the hour HH setting, arrow in correct hour taking note of
the am/pm and press ENTER continue this process until the minutes, seconds and am/pm
settings are complete.
2. With display reading Wk=? Month Day, yy arrow in the current week of a four week cycle
and press ENTER. Continue this process to set the month, date and year.
Setting Password
The display will show New Password=0000, arrow in desired four numbers pressing enter after
each key. A value of 0000 will disable the password function.
14
VIII. Maintenance
The MicroTron™ pump is designed for long service life with minimum maintenance. If for any
reason, maintenance is necessary or desireable, the pump is easily maintained. Before any
maintenance or service is performed, observe the following precautions:
1. Disconnect the MicroTron™ pump from power source.
2. Drain chemical from all tubing.
3. Disconnect discharge tubing from pump.
4. Observe relevant safety protocols when handling parts which have been in contact with
hazardous chemicals.
A. Diaphragm Replacement
4. Unscrew the diaphragm from the pump shaft in a counter-clockwise direction.
5. Do not allow sharp or abrasive objects to come in contact with pump parts.
6. Inspect end of shaft to assure that threads are in good condition.
1/2 turn. It is not necessary to tighten further.
10. Reconnect plumbing and power. Prime the pump.
B. Suction and Discharge Check Valve Replacement
1. Disconnect suction tubing from pump.
5. Remove check valve from suction side of pump and replace.
9. Reconnect plumbing and power. Prime the pump.
NOTES: 1. Tighten pump head screws after pump’s initial week of operation.
2. When installing check valves, remember that the seats are always installed
at the bottom.
C. Cleaning Conductivity Probe
1. Record the current conductivity reading.
surface of the electrode.
4. If the electrode has deposits such as scale attached to the electrode surface a more
aggressive cleaning approach will be needed. There are several ways to do this, the
preferred method being the one that is easiest for the user.
a. Use a mild acid solution to dissolve deposits.
15
PERPENDICULAR to the carbons.
Oil from your skin will foul carbon tips.
5. Reinstall the electrode in the system. After the reading stabilizes, calibrate the unit to a
reliable test reading.
Many times an electrode can appear to be clean, but the unit still cannot be calibrated. If this is the
case, use one of the more aggressive electrode cleaning procedures listed in step 4 above. Recheck
the calibration after completion of this procedure. If no change was observed in the reading, replace
the electrode. If a change occurred but the unit still will not calibrate, repeat procedure as many times
as necessary.
A. Standard TE-4A Electrode
B. Optional Flow Switch Assembly
16
D. Liquid End Diagram
OR
2
OR
OR
5
14
8
9
10
4
3
OR
15
13
12
6
11
1
7
Item Description
1 Complete Head Kit
2 Injection Valve
3 Foot Valve
4 Suction Valve
5 Discharge Valve
6 Bleed Valve Assembly
7 Pump Head
8 Pump Diaphragm
9 Support Ring
10 Shaft Seal
11 Head Bolts
12 Priming Tube
13 Suction Tubing
14 Discharge Tubing
15 Weight
Complete Head Kit
includes items:
4,5,6,7,8, and 11
17
E. Replacement Parts
Getting the right materials of construction for your spare parts is easy. Using positions 7-10 of the pump model
number, example: RC130X1-KFCV.Find the assembly needed and add the codes of your pump’s liquid end
Part Assemblies
Item Description Part Number
1....................... Complete Head Assembly 110 psi ....................................... CKR-1- __ __ __ __
......................... Complete Head Assembly 150 & 250 psi ............................... CKR-2- __ __ __ __
2....................... Injection Valve Assembly .............................................................. INJ- __ __ __ __
Optional ....... 3-Function Injection Valve............................................................ 3FV- __ __ __ __
3....................... Foot Valve Assembly .................................................................. FTV- __ __ __ __
4....................... Suction Valve Assembly.............................................................. SUC- __ __ __ __
5....................... Discharge Valve Assembly............................................................DIS- __ __ __ __
6....................... Priming Valve Assembly ...............................................................PRI- __ __ __ __
Body Seat Ball Connection
K- Kynar V- Viton C- Ceramic 1
S- 316 Stainless F D- Single 2
H- Hypalon S- Stainless 3
K
P
U
V
Single Parts
12...............Priming Tubing ....................................................................... R00255
13........................................................................ R00255
................... ............................................................. R00122
................... ............................................................ R00097
14............... ......................................................... R00122
................... ......................................................... R00267
15...............Weight, Suction Tubing ........................................................... R00139
18
IX. Trouble Shooting
PROBLEM CAUSE REMEDY
Pump does not achieve Air trapped in suction line Straighten suction line so as to eliminate high
or maintain prime spots.
Foot valve contaminated or improperly Inspect foot valve screen and assure that foot
Excessive lift Maximum suction lift is 5 feet with water or
liquids such as acids. Mount pump in a lower
position relative to the chemical container.
restriction. Conversely, if any leakage occurs,
pump will suck air and fail to prime.
Clean or replace as necessary.
Split or pinch in suction tube Inspect suction tube through its full length to
assure that there are no splits at the connections
or other restrictions.
Move any objects or equipment which impinges
upon suction tube or reroute as required to
assure a smooth transition from foot valve to
pump.
delivers too low adjustable rate, check settings.
Readjust as required.
Worn or contaminated check valves Inspect, clean or replace as necessary.
Obstruction in suction line Check suction line for obstructions, clogging,
kinks or pinch points.
Clogged foot valve screen Clean or replace foot valve screen.
Output (system) pressure too high Relocate the injector to a lower pressure
part of the the system.
Diaphragm worn or torn Replace diaphragm, making sure that it
is screwed on fully to shoulder of shaft.
Electronic failure Consult dealer or factory.
when system is in a vacuum condition or valve in
feeds systems at very low pressures.
Excessive stroke rate Lower the stroke rate if adjustable on your
pump.
Improper stroke length Reduce stroke length.
19
PROBLEM CAUSE REMEDY
Pump will not pump System pressure too high Check system pressure to assure that it is within
system rated paramaters of the pressure.
Diaphragm improperly installed Make sure that diaphragm is screwed fully
unto shaft.
Check valves worn or clogged Clean or replace as required.
Pump will not run Pump not turned on or not plugged in Check outlet with meter to assure the correct voltage
or not plugged in is present and that power supply cord is in good
condition and plugged in.
See page 5.
Electronic failure Consult dealer or factory.
Excessive noise Pump not primed Prime pump.
No output pressure Add an anti-siphon valve to provide 25 PSI
restriction on pump discharge.
X. Manufacturer’s Product Warranty
Advantage Controls warrants units of its manufacture to be free of defects in material or workmanship. Liability
under this policy extends for 24 months from date of installation. Liability is limited to repair or replacement of
any failed equipment or part proven defective in material or workmanship upon manufacturer’s examination.
Removal and installation costs are not included under this warranty. Manufacturer’s liability shall never exceed
the selling price of equipment or part in question.
Advantage disclaims all liability for damage caused by its products by improper installation, maintenance,
use or attempts to operate products beyond their intended functionality, intentionally or otherwise, or any
unauthorized repair. Advantage is not responsible for damages, injuries or expense incurred through the
use of its products.
The above warranty is in lieu of other warranties, either expressed or implied. No agent of ours is authorized
to provide any warranty other than the above.
30 Day Billing Memo Policy
Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with
minimum downtime. If your unit malfunctions, call 1-800-743-7431, and provide our technician with Model
and Serial Number information. If we are unable to diagnose and solve your problem over the phone, a fully
warranted replacement unit will be shipped, usually within 48 hours, on a 30 Day Billing Memo.
This service requires a purchase order and the replacement unit is billed to your regular account for
payment.
The replacement unit will be billed at current list price for that model less any applicable resale discount.
Upon return of your old unit, credit will be issued to your account if the unit is in warranty. If the unit is out of
warranty or the damage not covered, a partial credit will be applied based upon a prorated replacement price
schedule dependent on the age of the unit. Any exchange covers only the controller or pump. Electrodes,
liquid end components and other external accessories are not included.
20
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2
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