Advantage Controls MicroTron C Series Operating instructions
Advantage Controls
P.O.Box 1472
Muskogee, OK 74402
Phone: 800-743-7431
Fax: 888-686-6212
www.advantagecontrols.com FJ-30
05/2018
MicroTron
Series C
Chemical Metering Pump
Installation
Maintenance
Repair
Manual
Manual
2
Table of Contents
I. Introduction .....................................................................................3
Model Numbering............................................................................3
II. Unpacking .......................................................................................4
III. Safety Considerations .....................................................................4
IV. Installation
A. Location...............................................................................4
B. Electrical..............................................................................4
C. Plumbing .............................................................................5
V. Start-Up...........................................................................................7
A. Priming the Pump................................................................7
B. Output Information...............................................................7
C. Adjusting Stroke Length ......................................................7
D. Optional Features................................................................7
VI. Maintenance....................................................................................8
A. Diaphragm Replacement.....................................................8
B. Suction & Discharge Check Valve Replacement ................8
C. Liquid End Diagram.............................................................9
D. Replacement Parts............................................................10
VII. Trouble Shooting Guide ................................................................11
Manufacturer’s Product Warranty
Advantage Controls warrants units of its manufacture to be free of defects in material or workmanship. Liability under this
policy extends for 24 months from date of installation. Liability is limited to repair or replacement of any failed equipment
or part proven defective in material or workmanship upon manufacturer’s examination. Removal and installation costs
are not included under this warranty. Manufacturer’s liability shall never exceed the selling price of equipment or part
in question. Advantage disclaims all liability for damage caused by its products by improper installation, maintenance,
use or attempts to operate products beyond their intended functionality, intentionally or otherwise, or any unauthorized
repair. Advantage is not responsible for damages, injuries or expense incurred through the use of its products.
The above warranty is in lieu of other warranties, either expressed or implied. No agent of ours is authorized to provide
any warranty other than the above.
30 Day Billing Memo Policy
Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with minimum downtime.
If your unit malfunctions, call 1-800-743-7431, and provide our technician with Model and Serial Number information. If
we are unable to diagnose and solve your problem over the phone, a fully warranted replacement unit will be shipped,
usually within 48 hours, on a 30 Day Billing Memo.
This service requires a purchase order and the replacement unit is billed to your regular account for payment. The
replacement unit will be billed at current list price for that model less any applicable resale discount. Upon return of
your old unit, credit will be issued to your account if the unit is in warranty. If the unit is out of warranty or the damage
not covered, a partial credit will be applied based upon a prorated replacement price schedule dependent on the age
of the unit. Any exchange covers only the controller or pump. Electrodes, liquid end components and other external
accessories are not covered.
2 3
Model Numbering
particular pump. Your pump may be supplied with one or more of the options described in this manual. To
determine what features apply to your pump, check the model number label located on the pump.
Model Number Example C 1 20 X 1 – P V C 1 - S
Pressure Rating
1 = 110 psi
2 = 250 psi
Gallon Per Day Rating
Control Options
X = Stroke Length Adjust (standard)
E = External Pacing
F =
Voltage
1 = 120 volt - 50/60 Hz - .35A with USA plug (standard)
2 = 240 volt - 50/60 Hz - .65A no plug
3 =
Pump Head Material
P = Glass-Filled Polypropylene (standard)
K = Kynar
V = PVC
S= Stainless
Seat Material
V = Viton (standard)
F =
H = Hypalon
Check Ball
C = Ceramic (standard)
D = Ceramic/single on discharge (pressure relief)
S=Stainless
Tubing Connections
1 = 3/8” PE, 75-200 psi (standard)
2 = ¼” PE, 250 psi models (standard)
P = ¼” MNPT
V =
Special Options
C = Dust Cover
E = External stop
S = 3-function injection valve
R = No stroke length adjustment knob
NOTES: This list represents our most popular options. If you have an option not covered, contact
the factory or your dealer for more details.
I. Introduction
This instruction manual covers all facets of operation of the Advantage Controls MicroTron™ electronic
solenoid metering pump, including unpacking, mounting, electrical and plumbing connection, and start-up.
Safety, maintenance, repair, warranty, and factory information are also provided. Please read this manual
completely before proceeding. Observe safety protocols and heed all warnings and precautions.
4
II. Unpacking
The Advantage MicroTron™ pump has been shipped to you as a complete metering package, ready for
installation. If shipping carton shows any signs of damage, notify the shipping company immediately upon
receipt. Advantage Controls cannot be held responsible for damage from shipping. Unpack the carton
and insure that the following items are present:
1. Metering pump 5. Foot valve weight
2. Suction & discharge tubing 6. Priming/Bleed valve and drain tubing
4. Instruction manual
III. Safety Considerations
NOTE: All pumps are primed with water before leaving the factory. If the solution to be pumped
is not compatible with water, disassemble the uid end before use. After disassembly,
thoroughly dry the pump head, valves, and seals before pump is reassembled and used.
A. Chemical Compatibility
MicroTron™ metering pumps are designed to work with most liquid chemicals depending upon your
pump’s liquid end materials of construction. A chemical resistance chart is available for determining
B. Safety and Preparation
Always wear the proper protective clothing and gear when working around chemicals and chemical
metering pumps. Safety glasses, gloves, and aprons are critical in preventing accidental exposure
to dangerous chemicals. Liquids under pressure can present a special hazard when a line or seal is
punctured resulting in the spraying of chemical many yards away. If a chemical spill occurs, consult
IV. Installation
A. Location
Select a mounting location convenient to the chemical supply and power for the pump. Do not install the
pump in a location where the ambient temperature exceeds 120 degrees F (50oC). Higher temperatures
outdoor installations, do not use the standard poly tubing in direct sunlight. If you must mount pump
circumstances use ultra-violet resistant tubing (*Part # RO0151 3/8” or RO0167 1/4” available).
B. Electrical
1. Standard MicroTron™ pumps have a voltage regulated internal power supply capable of operating
in the range of approximately 95 to 135 VAC. Use a supply voltage of 100 to 120 VAC for best
results. The 3-wire grounded plug must be used in a 3-wire wall plug.
CAUTION: Never remove ground wire from plug!
of operating in the range of approximately 195 to 260 VAC. Use a supply voltage of 210 to 250
4 5
C. Plumbing
1. Connections
The MicroTron™ pump uses carefully matched components to achieve a predictable metering
Do not attempt
to reduce tubing size. All tubing connection should be double checked to insure against leakage.
If hazardous chemicals are being pumped, use shielding around discharge tubing.
Do not use a wrench or pliers as they may damage
Be sure to observe applicable local
plumbing codes.
NOTES: 1. Clear exible tubing is not intended for pressurized use.
2. When cutting lengths of tubing for your installation, ensure a clean,
square cut. Use short lengths of tubing and as few connections as
possible.
3. There is an approximate 2.5 psi capability lost for ever 1 foot of vertical
rise of the discharge tubing to the injection point.
Tubing Connections
2. Suction Lift vs Flooded Suction Applications
Suction Lift Installation
Mount the pump on the top of a molded tank, not to exceed 5 feet from pump to bottom of tank.
Flooded Suction
and loss of prime is reduced. Failure of solution tubing can cause loss of solution in the tank.
3
/8"
1/4"
TUBING MUST SLIP OVER NIPPLE
1/4" TUBING
ADAPTER
IMPORTANT THE END OF THE TUBING
MUST EXTEND 1/4" BEYOND ADAPTOR
Suction lift Flooded Suction Not recommended
6
3. Foot Valve Installation
A weight is provided to hold the tubing and foot valve in a vertical position at the bottom of the tank.
Do not allow the foot valve to lay horizontally in the chemical container. This defeats the action
of the valve and causes the pump to lose prime. Keep suction tubing reasonably short and avoid high
spots or bends.
4. Wall Mounting
in a vertical position for proper operation. The head can be removed and rotated 90oif needed to
keep the inlet and outlet valves in a vertical position.
5. Injection Valve Installation
properly, this valve must be mounted within 45 degrees of vertical. One end of the injection valve is
pump’s discharge tubing to the opposite end of the injector.
NOTE: When installation is made into a
line with zero pressure or when
pumping into an open vessel, use
our optional three function valve
for positive back pressure and
anti-syphon injection valve.
6. Optional Three Function Valve
The optional 3-function valve injection assembly provides three functions in one injection valve
assembly.
Anti-siphon feature allows metering of liquids “down hill” or into the suction side of a circulating pump.
Back pressure function permits metering into atmospheric discharge (open container) without over
pumping.
Line check
that the injection valve is threaded into.
7. Priming/Degassing Valve Connection
Connect the clear poly tubing to the outlet of the bleed or priming valve. Position the free end of this
air from the pump head when opened. Open valve all the way to quickly prime the pump, close it
when primed. The valve can work as a degassing valve when the valve is left open approximately 1
turn.
6 7
V. Start-Up
A. Priming the pump
Do not over tighten bleed valve, damage may occur. Thumb and
B. Output Information
Pump Strokes per Gallons Per Day Liters Per Hour Milliliter Per Stroke
Model Minute Min Max Min Max Min Max
C-105 20 1 5 0.16 0.8 0.125 0.63
C-110 45 2 10 0.31 1.6 0.125 0.63
C-115 65 3 15 0.47 2.37 0.125 0.63
C-120 85 4 20 0.63 3.15 0.125 0.63
C-130 125 6 30 0.94 4.7 0.125 0.63
C-202 15 0.5 2 0.06 0.31 0.07 0.35
C-205 35 1 5 0.16 0.8 0.07 0.35
C-210 75 2 10 0.31 1.6 0.07 0.35
C-215 110 3 15 0.47 2.4 0.07 0.35
C-217 125 3.5 17 0.54 2.6 0.07 0.35
C. Adjusting Stroke Length
The stroke length can be adjusted on most MicroTron™ pumps. This adjustment is a mechanical
adjustment made using the large knob on the control panel. To avoid damage to the pump, this
adjustment should only be made while the pump is running at a high stroking rate.
D. Optional Features
1. External Pacing
The external pacing option allows the speed of the pump to be controlled by an external device
to read a switch closure. Each time the pump sees the switch closure it strokes once, up to it’s
maximum strokes per minute rate.
2. Hall Eect Meter Pacing
This option is like the external pacing only the pump divides the incoming switch closures by 9
before stroking on time. This is a three wire connection: D.C. voltage, signal and ground.
3. External Stop
Pumps with this option are allowed to stroke as long as they see a closed condition from a
pump is not allowed to stroke.
4. No Stroke Length Adjustment
Pumps with this option have no stroke length adjustment and no turn down capability. Their
8
VI. Maintenance
The Advantage MicroTron™ pump is designed for long service life with minimum maintenance. If for any
reason, maintenance is necessary or desirable, the MicroTron™ pump is easily maintained.
Before any maintenance or service is performed, observe the following precautions:
1. Disconnect the MicroTron™ pump from power source.
2. Drain chemical from discharge tubing.
3. Disconnect discharge tubing from pump.
from chemical container.
5. Observe relevant safety protocols when handling parts which have been in contact with
hazardous chemicals.
A. Diaphragm Replacement
3. Unscrew the diaphragm from the pump shaft in a counterclockwise direction. Be careful
that the diaphragm support ring does not fall out. (See liquid end diagram on page 9.)
4. Replace shaft seal if necessary.
5. Screw new diaphragm onto pump shaft until it bottoms out on shoulder of shaft. It is not
necessary to tighten further.
8. Reconnect plumbing and power. Prime the pump.
B. Suction and Discharge Check Valve Replacement
1. Disconnect suction tubing from pump.
5. Remove check valve from suction side of pump and replace.
9. Reconnect plumbing and power. Prime the pump.
NOTES: 1. Tighten pump head screws after pump’s initial week of operation.
2. When installing check valves, remember that the seats are always installed
at the bottom.
8 9
OR
2
OR
OR
5
14
8
9
10
4
3
OR
15
13
12
6
11
1
7
C. Liquid End Diagram
Item Description
1 Complete Head Kit
2 Injection Valve
3 Foot Valve
4 Suction Valve
5 Discharge Valve
6 Bleed Valve Assembly
7 Pump Head
8 Pump Diaphragm
9 Support Ring
10 Shaft Seal
11 Head Bolts
12 Priming Tube
13 Suction Tubing
14 Discharge Tubing
15 Weight
Complete Head Kit
includes items:
4,5,6,7,8, and 11
10
D. Replacement Parts
Getting the right materials of construction for your spare parts is easy. Using positions 7-10 of the
pump model number, example: C130X1-KFCV.Find the assembly needed and add the codes of your
Part Assemblies
Item Description Part Number
1.................Complete Head Assembly 110 psi ................................................ CKR-1- __ __ __ __
Complete Head Assembly 150 & 250 psi......................................... CKR-2- __ __ __ __
2.................Injection Valve Assembly........................................................................ INJ- __ __ __ __
Optional .....3-Function Injection Valve ..................................................................... 3FV- __ __ __ __
3.................Foot Valve Assembly............................................................................ FTV- __ __ __ __
4.................Suction Valve Assembly. ...................................................................... SUC- __ __ __ __
5.................Discharge Valve Assembly. ....................................................................DIS- __ __ __ __
6.................Priming Valve Assembly............................. ........................................... PRI- __ __ __ __
Body Seat Ball Connection
K- Kynar V- Viton C- Ceramic 1-
S- 316 Stainless F- D- Single 2-
H- Hypalon S- Stainless 3-
K-
P-
U-
V-
Single Parts
12................Head Bolts........................................................................................... R00045
13................Priming Tubing ................................................................................... R00255
14................Suction Tubing 3/8” Clear ................................................................... R00255
Suction Tubing 3/8” PE........................................................................ R00122
Suction Tubing 1/4” PE ....................................................................... R00097
15................Discharge Tubing 3/8” PE ................................................................... R00122
Discharge Tubing 1/4” PE ................................................................... R00267
16................ ....................................................................... R00139
17 ...............Priming knob extension ....................................................................... R00042
10 11
or maintain prime Straighten suction line to eliminate high spots.
Foot valve contaminated or improperly Inspect foot valve screen and assure that foot
installed valve is in a vertical position below
gravity of water; less with heavier liquids such
as acid. Mount pump in a lower position .
Clean or replace as necessary.
Clogged foot valve screen Clean or replace foot valve screen.
Output (system) pressure too high Inject into a lower pressure point in the the
system.
Diaphragm worn or torn Replace diaphragm.
caused when system is in a vacuum condition or
low pressures.
Improper stroke length Reduce stroke length.
Pump will not pump System pressure too high Check system pressure to assure that it is within
but is stroking pump rated parameters for pressure.
Diaphragm improperly installed Make sure that diaphragm is screwed fully
onto shaft.
Check valves worn or clogged Clean or replace as required.
Pump will not run Pump not turned on or not plugged in Check outlet with meter to assure the requied
voltage is present and that power supply cord is
in good condition and plugged in.
Blown fuse Check fuse on pump circuit board.
Electronic failure Consult dealer or factory.
Excessive noise Pump not primed Prime pump.
No output pressure Add an anti-siphon valve to provide 25 PSI
restriction on pump discharge.
VII. Troubleshooting
PROBLEM CAUSE REMEDY
12
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