AEG AC1030S User manual

AC1030S
Original instructions

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Important !
It is essential that you read the instructions in this manual before
assembling, operating and maintaining the product.
Subject to technical modifications.

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2
4
1
2
3
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Fig. 2
Fig. 1
Fig. 4
Fig. 5
Fig. 3
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13
7
8
9
12 14
4
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1
2
3
1 - Wheel
2 - M10 step bolt
3 - M10 washer (1.5mm)
4 - M10 spring washer
5 - M10 hex nut
6 - Wheel axle cover
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5
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2
6
1 - Air filter assembly
1 - Front handle
2 - Handle slot
3 - Bolt
1 - Rubber foot
2 - M8 flat washer
3 - M8 bolt
4 - M8 hex nut
1 - Air filter assembly x2
2 - Pressure relief valve
3 - Power cord
4 - Front handle
5 - AUTO/OFF switch
6 - Pressure regulator knob
7 - Regulator pressure gauge
8 - Tank pressure gauge
9 - Quick connect coupler
10 - Tank
11 - Rubber foot x2
12 - Wheel x2
13 - Rear handle
14 - Drain valve

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1
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6
4
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Fig. 7
Fig. 8
Fig. 6a Fig. 6b
Fig. 9
1
1 - Quick connect coupler
2 - Quick connect air fitting
3 - To close (counterclockwise)
4 - Pressure relief valve
5 - Regulator locking ring
1 - Quick connect air fitting
2 - Quick coupler
1 - AUTO position
2 - OFF position
3 - Tank pressuse gauge
4 - Regulated pressure gauge
5 - To open (clockwise)
6 - Regulator locking ring
2

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12 3
Fig. 12
Fig. 10 Fig. 11
1
1 - Pressure relief valve
2 - To close
3 - To release air
1 - Air filter housing
2 - Air filter
3 - Air filter cover
4 - Air hose
1 - Drain valve
2 - Open position
3 - Closed position
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3
4
1

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TECHNICAL DATA AIR COMPRESSOR AC1030S
Rated motor power 1200 W
Rated current 5 A
Air outlets 2 pcs, 6.35mm (1/4”) NITTO style connector/
coupler (suitable for NITTO fitments)
Quick connector fitting size 6.35 mm (1/4”) BSP thread
Weight 30.3 kg
Input 220 - 240 V AC, 50 Hz
Power cord length 2 m
Air tank capacity 30 L
Free air delivery 110 L/min
Maximum air delivery 240 L/min at 0 bar tank pressure
Maximum air pressure 10 bar (145 psi)
Working pressure range 7 - 10 bar (101.5 - 145 psi)
Pressure gauge 2 pcs, 41 / 51 mm diameter
Maximum rotational shaft speed 1400 min-1
Operating temperature 0 - 45°C
Measured sound pressure level (the reference number
of the noise test code: EN ISO 2151:2008) LpA=72.44 dB(A), KpA=3 dB(A)
Measured sound power level (the reference number
of the noise test code: EN ISO 2151:2008) LwA=83.53 dB(A), KwA=3 dB(A)
REPLACEMENT PARTS
Air filter 39892001021
WARNING!
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
GENERAL SAFETY WARNINGS
WARNING
When using electric tools, basic safety precautions should always
be followed to reduce the risk of fire, electric shock and personal
injury. Read all these instructions before attempting to operate this
product and save these instructions.
Read all instructions.
Know your power tool. Read the operator’s manual carefully. Learn the
applications and limitations as well as the specific potential hazards
related to this tool.
WORK AREA SAFETY
■Keep work area clean. Cluttered areas and benches invite
accidents. Do not leave tools or pieces of wood on the tool while
it is in operation.
■Do not use in dangerous environments. Do not use power tools in
damp or wet locations or expose to rain. Keep the work area well lit.
■Keep children and visitors away. All visitors should wear safety
glasses and be kept a safe distance from work area. Do not let
visitors contact tool or extension cord while operating.
■Never use in an explosive atmosphere. Normal sparking of the
motor could ignite fumes.
ELECTRICAL SAFETY
■Guard against electrical shock by preventing body contact with
grounded surfaces, e.g., pipes, radiators, ranges, refrigerator
enclosures.
■Do not abuse cord. Never carry tool by the cord or yank it to
disconnect from receptacle. Keep cord from heat, oil, and sharp
edges.
■Should any electrical component of the tool fail to perform
properly, shut off the power switch, remove the plug from the
power source and replace before resuming operation.
■Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
PERSONAL SAFETY
■Stay alert and exercise control. Watch what you are doing and use
common sense. Do not operate tool when you are tired. Do not
rush.
■Dress properly. Do not wear loose clothing, neckties, or jewellery
that can get caught and draw you into moving parts. Rubber
gloves and nonskid footwear are recommended when working
outdoors. Also wear protective hair covering to contain long hair.
■Always wear safety glasses with side shields. Everyday eyeglasses
have only impact-resistant lenses; they are not safety glasses.
■Protect your lungs. Wear a face or dust mask if the operation is
dusty.
■Protect your hearing. Wear hearing protection during extended
periods of operation.
■Do not overreach. Keep proper footing and balance at all times.
■Remove adjusting keys and wrenches. Form habit of checking
to see that keys and adjusting wrenches are removed from tool
before turning it on.

77
AIR COMPRESSOR USE AND CARE
■Do not exceed the pressure rating of any component in the
system.
■Protect material lines and air lines from damage or puncture.
Keep hose and power cord away from sharp objects, chemical
spills, oil, solvents, and wet floors.
■Check hoses for weak or worn condition before each use, making
certain all connections are secure. Do not use if defect is found.
Purchase a new hose or notify an authorised service centre for
examination or repair.
■Release all pressures within the system slowly. Dust and debris
may be harmful.
■Store idle air compressors out of the reach of children and other
untrained persons. Air compressors are dangerous in the hands
of untrained users.
■Maintain air compressors with care. Follow maintenance
instructions. Properly maintained products are easier to control.
■Check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the product’s
operation. If damaged, have the air compressor serviced before
using. Many accidents are caused by poorly maintained products.
■Keep the exterior of the air compressor dry, clean, and free from
oil and grease. Always use a clean cloth when cleaning. Never use
brake fluids, gasoline, petroleum-based products, or any strong
solvents to clean the unit. Following this rule will reduce the risk
of deterioration of the enclosure plastic.
SERVICE
■When servicing use only identical replacement parts. Use of any
other parts may create a hazard or cause product damage.
Save these instructions. Refer to them frequently and use them
to instruct other users. If you loan someone this tool, loan them
these instructions also.
AIR COMPRESSOR SAFETY WARNINGS
■Know your air compressor. Read operator’s manual carefully.
Learn its applications and limitations, as well as the specific
potential hazards related to this product. Following this rule will
reduce the risk of electric shock, fire, or serious injury.
■Drain tank of moisture after each day’s use. If unit will not be used
for a while, it is best to leave drain valve open until such time as it
is to be used. This will allow moisture to completely drain out and
help prevent corrosion on the inside of tank.
■Risk of fire or explosion. Do not spray flammable liquid in a
confined area. Spray area must be well ventilated. Do not smoke
while spraying or spray where spark or flame is present. Keep
compressors as far from the spraying area as possible, at least
10 m (33 feet) from the spraying area and all explosive vapours.
■Risk of bursting. Do not adjust regulator to result in output
pressure greater than marked maximum pressure of attachment.
Do not use at pressure greater than 10 bar (145 psi).
■To reduce the risk of electric shock, do not expose to rain. Store
indoors.
■Inspect tank yearly for rust, pin holes, or other imperfections that
could cause it to become unsafe.
■Never weld or drill holes in the air tank.
■Never use the air compressor with the guard removed.
■Make sure the hose is free of obstructions or snags. Entangled
or snarled hoses can cause loss of balance or footing and may
become damaged.
■Use the air compressor only for its intended use. Do not alter or
modify the unit from the original design or function.
■Always be aware that misuse and improper handling of this
product can cause injury to yourself and others.
■Never leave a tool unattended with the air hose attached.
■Never point any air tool toward yourself or others.
■Do not operate this air compressor if it does not contain a legible
warning label.
■Do not continue to use a tool or hose that leaks air or does not
function properly.
■Always disconnect the air supply and power supply before making
adjustments, servicing a product, or when a product is not in use.
■Do not attempt to pull or carry the air compressor by the hose.
■Your tool may require more air consumption than this air
compressor is capable of providing.
■Always follow all safety rules recommended by the manufacturer
of your air tool, in addition to all safety rules for the air compressor.
Following this rule will reduce the risk of serious personal injury.
■Never direct a jet of compressed air toward people or animals.
Take care not to blow dust and dirt towards yourself or others.
Following this rule will reduce the risk of serious injury.
■Do not use this air compressor to spray chemicals. Your lungs
can be damaged by inhaling toxic fumes. A respirator may be
necessary in dusty environments or when spraying paint. Do not
carry while painting.
■Inspect product cords and hoses periodically and, if damaged,
have them repaired at your nearest authorised service centre.
Constantly stay aware of cord location. Following this rule will
reduce the risk of electric shock or fire.
■Never use an electrical adaptor with this grounded plug.
■Check for damaged parts. Before further use of the air compressor
or air tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting,
and any other conditions that may affect its operation. A guard
or other part that is damaged should be properly repaired or
replaced by an authorised service centre. Following this rule will
reduce the risk of serious injury.
■Never store a tool with an air line connected. Storing the tool while
connected to an air supply can result in unexpected operation,
firing or movement and possible serious personal injury.
■Protect your lungs. Wear a face or dust mask if the operation is
dusty. Following this rule will reduce the risk of serious personal
injury.
■If the power supply cord is damaged, it must be replaced only by
the manufacturer or by an authorised service centre to avoid risk.
■Save these instructions. Refer to them frequently and use them
to instruct others who may use this product. If you loan someone
this product, loan them these instructions also.
■The machine shall be connected to a circuit protection device
(fuse or circuit breaker).
■Connect the mains lead to a standard electrical supply which has
protection devices of over current (10A, 220-240V, 50Hz).
■Operate the machine from the front of the control panel.
■When the machine is in operation, many parts of machine may
cause a high temperature. Use necessary personal protection
equipment such as gloves to avoid injuries resulting from a high
temperature.
■When using the product with an extension cord, use a 3 x 1.5mm2
heavy duty extension cord only.
■This machine is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised
to ensure that they do not play with the machine.

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8
RESIDUAL RISKS
Even when the product is used as prescribed, it is still impossible
to completely eliminate certain residual risk factors. The following
hazards may arise and the operator should pay special attention to
avoid the following:
■Use the product only for its intended use. Do not alter or modify
the product from the original design or function.
■Always be aware that misuse and improper handling of the
product can cause injury to yourself and others.
■Never leave an air compressor unattended with the hose attached
to a tool.
■Do not continue to use an air compressor or hose which leaks air
or does not function properly.
■Risk of bursting
–Do not adjust regulator to result in output pressure greater
than marked maximum pressure of attachment.
■Heat and high temperature are generated while motor and
cylinder are running. Touching exposed metal can result in
serious burns.
–Always keep the air compressor away from the working zones.
■Injury casued by noise
–Wear ear protection.
■The gas from air compressor can propel dirt, chips, loose particles
and small objects at high speed. This may result in objects being
thrown into eyes or other possible serious injury.
–Always wear proper personal protective equipment when
operating different tools.
WARNING
IMPORANT: Do not remove the NITTO couplers on the product.
Please note that altering the NITTO style couplers which are fixed
and sealed on the product will void your warranty. If you would
like to use alternative style fittings, please use an adaptor for the
application.
SPECIFIED CONDITIONS OF USE
This compressor is designed to supply pressurised air only. It must
not be used to compress any other gas. It is designed to operate air
powered tools. The compressor should be operated indoors only.
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the product and
any accessories from the box.
WARNING
Do not use this product if any parts on the packing list are already
assembled to your product when you unpack it. Parts on this
list are not assembled to the product by the manufacturer and
require customer installation. Use of a product that may have been
improperly assembled could result in serious personal injury.
Inspect the product carefully to make sure no breakage or damage
occurred during shipping.
Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
WARNING
If any parts are damaged or missing do not operate this product
until the parts are replaced. Use of this product with damaged or
missing parts could result in serious personal injury.
WARNING
Do not attempt to modify this product or create accessories not
recommended for use with this product. Any such alteration or
modification is misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING
Do not connect to power supply until assembly is complete. Failure
to comply could result in accidental starting and possible serious
personal injury.
Packing list
–Air compressor
–Front handle
–Air filter x 2
–Air hose x 2
–Wheel x 2
–Rubber foot x 2
–M10 Step bolt x 2
–M8 bolt x 2
–Front handle locking bolt x 2
–M10 hex nut x 2
–M8 hex nut x 2
–M10 x 3 mm spring washer x 2
–M10 x 1.5 mm flat washer x 2
–M8 flat washer x 2
–Wheel axle cover x 2
–Operator’s manual
INSTALLING FRONT HANDLE
See figure 2.
1. Insert both ends of the front h andle in handle slots.
2. Align the holes on the front handle and handle slots. Secure both
ends with locking bolts and hand tighten.
INSTALLING FEET
See figure 3.
1. Place a rubber foot under the left supporting frame at the front.
Align the screw holes.
2. Insert an M8 bolt and M8 flat washer in the holes in the rubber
foot and the supporting frame from the bottom.
3. Secure the rubber foot with an M8 hex nut.
4. Repeat the above steps to install the other foot on the right.
5. Ensure the compressor is stable by gently applying lateral force
on it.
INSTALLING WHEELS
See figure 4.
1. Insert an M10 step bolt in the centre hole of the wheel.
2. Insert the threaded section of the step bolt in the hole in the rear
brace on the left. Place a 4 mm washer between the wheels and
frame, and place a 1.5 mm washer on the inside of the frame.

99
3. Secure the step bolt with an M10 hex nut.
4. Attach the wheel axle cover to the centre of the wheel.
5. Repeat the above steps to install the other wheel on the right.
6. Ensure the compressor is stable by gently applying lateral force
on it.
INSTALLING AIR FILTERS
See figure 5.
Attach one air filter to each of the cylinder covers. Screw in a clockwise
direction to fasten securely.
OPERATION
DANGER
Do not disassemble check valve, Nitto couplers, tank drain valves
or safety relief valve with air in tank — bleed tank.
WARNING
Always wear eye protection with side shields. Failure to do so could
result in objects being thrown into your eyes resulting in possible
serious injury.
WARNING
Do not attach any tools to the open end of the hose until start-up
has been completed.
CAUTION
Do not use in an environment that is dusty or otherwise
contaminated. Using the air compressor in this type of environment
may cause damage to the unit.
TRANSPORTING THE AIR COMPRESSOR
See figure 6a.
The air compressor should be moved as instructed. This will help
you avoid damaging the wheel or the air compressor by rolling it over
items in its path.
Ensure the air compressor is unplugged and the power cord is
secured from free movement.
To move the air compressor:
1. Grasp the front handle firmly with two hands.
2. Lift the air compressor toward you. Make sure the compressor is
balanced on the wheels.
3. Push the unit along to the desired location.
4. Lower the air compressor until it sits securely on a flat surface.
To transport the air compressor up or down stairs:
See figure 6b.
1. Grasp the front handle and rear handle firmly. Lift the unit into a
safe and comfortable carrying position.
NOTE: Use good lifting techniques and get help if needed.
2. With proper footing and balance, carry the unit one step at a time.
3. Use care in transporting the unit down or up stairs to avoid
damage to the stairs, damage to unit and personal injury. Pay
extra attention to the drain valve which is under the tank during
transportation, to avoid any damage.
4. Lower the air compressor until it sits securely on a flat surface.
ATTACHING/DISCONNECTING AIR HOSE
See figure 7.
NOTE: For operation using pressures above 7 bar,
(102 psi) delivery hoses should be fitted with a safety cord, e.g., wire
rope.
1. Make sure the air compressor is off and unplugged.
2. Rotate pressure regulator knob fully counterclockwise.
3. Rotate regulator locking ring fully counterclockwise.
4. Confirm that the outlet pressure is at zero (0) bar.
5. Attach hose with quick connect air fitting to 6.35 mm (1/4 in.)
quick connect coupler (regulated pressure) on air compressor.
Make sure to push the hose adapter end fully into the coupler
until the sleeve springs forward to lock it in place.
To disconnect an air hose or an air tool:
1. Rotate pressure regulator knob fully counterclockwise.
2. Confirm that the outlet pressure is at zero (0) bar.
3. When disconnecting a hose from 6.35 mm (1/4 in.) quick coupler,
always firmly hold release end of hose.
4. Pull back on the release sleeve on the 6.35 mm
(1/4 in.) quick coupler.
5. With a firm grip, pull out the quick connect air fitting that is
attached to the quick coupler.
TURNING THE AIR COMPRESSOR ON/OFF
See figure 9.
1. With the air compressor plugged in, pull the power switch to the
AUTO position to power the compressor on.
2. To turn the air compressor off, push the power switch to the OFF
position.
NOTE: When the compressor is in the AUTO position, the air
compressor will automatically turn on when the designated tank
air pressure drops below the preset pressure limit. It will also shut
o again when the desired pressure is reached.
WARNING
Always turn the compressor AUTO/OFF with the onboard
switch. Do not switch AUTO/OFF at the mains, as this will lead to
overloading. If overloading occurs, refer to the Troubleshooting
section for instructions.
WARNING
Never exceed the air tool’s pressure rating as recommended by
the manufacturer. When using this air compressor as an inflation
device, always follow the maximum inflation guidelines stated by
the manufacturer of the item being inflated.
WARNING
Always ensure the switch is in the OFF position and the
regulated pressure gauge reads zero before changing air tools or
disconnecting the hose from the air outlet. Failure to do so could
result in possible serious personal injury.
USING THE AIR COMPRESSOR
See figure 8 - 9.
1. Ensure the power switch is in the OFF position and air compressor
is unplugged.

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2. If not already installed, attach hose to compressor as previously
instructed.
3. Attach 6.35 mm (1/4 in.) quick connect air fitting to accessory or
tool you intend to use.
4. Insert the other end of the quick connect air fitting to the quick
coupler (regulated pressure) on the open end of hose.
5. Connect the power cord to the power supply.
6. Turn the switch to the AUTO position.
7. Rotate pressure regulator knob to the desired line pressure.
Turning the knob clockwise increases air pressure at the outlet;
turning counterclockwise reduces air pressure at the outlet.
8. Rotate regulator locking ring fully counterclockwise to lock the
air pressure.
9. Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now
proceed to use your air-powered tool.
WARNING
Air powered tools may require more air consumption than this air
compressor is capable of providing. Check the tool manual to avoid
damage to the tool or risk of personal injury.
10. Control the amount of air flow with the pressure regulator knob.
Turning the knob fully counterclockwise will completely stop the
flow of air.
NOTE: Always use the minimum amount of pressure necessary
for your application. Using a higher pressure than needed will
drain air from the tank more rapidly and cause the unit to cycle
on more frequently.
11. When finished, always drain the tank and unplug the unit. Never
leave the unit plugged in and/or running unattended.
12. It is recommended to use a residual current device with a rated
residual current of 30 mA or less.
CHECKING THE PRESSURE RELIEF VALVE
See figure 10.
WARNING
Do not attempt to tamper with the safety valve.
Anything loosened from this device could fly up and hit you.
Failure to heed this warning could result in death or serious
personal injury.
The pressure relief valve will automatically release air if the air tank
pressure exceeds the preset maximum, and will stop releasing air
once the tank pressure drops to within the preset minimum.
1. Turn the air compressor on and allow the tank to fill. The
compressor will shut off when the pressure reaches the preset
maximum.
2. Turn the air compressor off.
3. Rotate the pressure relief valve counterclockwise to release air
for three to five seconds. Air should rapidly escape. Rotate the
pressure relief valve clockwise, and the air should stop escaping.
Keep the pressure relief valve clean and do not cover it with any
object.
WARNING
If air leaks after the pressure relief valve has been closed, or if the
valve is stuck and cannot be actuated, do not use the air compressor
until the pressure relief valve has been replaced. Use of the air
compressor in this condition could result in serious personal injury.
DRAINING THE TANK
See figure 10-11.
To prevent tank corrosion and keep moisture out of the air used, the
air tank of the compressor should be drained daily.
To drain:
1. Turn the air compressor off.
2. Rotate the pressure relief valve counterclockwise until the tank
pressure gauge reads less than 1.4 bar (20 PSI).
3. Turn the drain valve lever counterclockwise to open the drain
valve and drain the moisture.
NOTE: Condensate is a polluting material and should be disposed
of in compliance with local regulations.
4. Rotate the pressure relief valve clockwise to close.
5. If drain valve is clogged, attach an air blow gun to the compressor
and release the pressure from the tank. Remove and clean the
drain valve, then reinstall.
DANGER
Unplug the air compressor and release all air from the tank before
servicing. Failure to depressurise tank before attempting to
remove valve may cause serious personal injury.
6. Rotate drain valve lever clockwise until tightly closed.
STORAGE
1. Push the power switch to the OFF position to turn off the
compressor.
2. Unplug the compressor.
3. Run the air tool to relieve the air pressure in the hose, then
remove the air hose and the tool, or release the pressure from the
tank by the drain valve.
4. Drain water from the tank as instructed in Draining the Tank
section. Leave the valve open until the next usage.
5. Store the air compressor in its normal operating position in a dry
and protected area.
WARNING
Water will condense in the air compressor tank when the
compressor is in operation. Water left in the tank can cause the
tank to weaken and corrode, increasing the risk of tank rupture.
WARNING
Always disconnect the air hose from tools whenever not in use or
while servicing. During maintenance, a tool connected to air hose
may operate accidentally, causing serious personal injury!
WARNING
Failure to unplug the air compressor before storage may result
in the compressor running continuously, causing overheating,
damage to the compressor, and possibly a fire.
MAINTENANCE
WARNING
When servicing use only original replacement parts. Use of any
other parts may create a hazard or cause product damage.

11 11
WARNING
Always wear eye protection with side shields. Failure to do so could
result in objects being thrown into your eyes resulting in possible
serious injury.
WARNING
Always release all pressure, disconnect from power supply, and
allow unit to cool before cleaning or making repairs on the air
compressor.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are
susceptible to damage from various types of commercial solvents and
may be damaged by their use. Use clean cloths to remove dirt, dust,
oil, grease, etc.
Do not modify this product in any way or use accessories not
approved by the manufacturer. Your safety and that of others may
be compromised.
Disconnect the power supply before making adjustments or when
doing any maintenance on the machine.
WARNING
Do not at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc., come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic which may result
in serious personal injury.
REPLACING AIR FILTERS
See figure 12.
Follow the instructions below to replace the air filters:
Normal environment
Check and clean the filters once a month. Replace damaged or heavily
clogged filters.
Heavy-dust environment
Check and clean the filters once a week. Replace damaged or heavily
clogged filters.
To replace an air filter:
1. Remove the air filter by turning counterclockwise.
2. Attach a new air filter and rotate clockwise to secure.
WARNING
For greater safety and reliability, all repairs should be performed by
an authorised AEG service centre.
Use only AEG accessories and spare parts. Should components need
to be replaced which have not been described, please contact one of
our AEG service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the product can be ordered. Please
state the Article No. as well as the machine type printed on the label
and order the drawing at your local service agents or directly at:
Techtronic Industries Australia Pty Ltd
PO Box 1065
Mount Waverley VIC 3149
Tel. no. 1300 234 797
Australia
Techtronic Industries N.Z. Limited
PO Box 12-806
Penrose AUCKLAND 1642
Tel. no. 0800 234 797 (0800 AEGPWR)
New Zealand
SYMBOLS
Safety alert
Please read the instructions carefully before starting
the machine.
Always wear goggles when using the machine.
Wear ear protectors.
Regulatory Compliance Mark (RCM). Product meets
applicable regulatory requirements.
Indoor use
Wet condition alert. Do not expose to rain. Store
indoors.
Risk of breathing. Air obtained directly from the air
compressor should never be used to supply air for
human consumption.
Risk of bursting. Do not adjust regulator to result
in output pressure greater than marked maximum
pressure of attachment. Do not use at pressure
greater than 10 bar (145 psi).
Hot surface: To reduce the risk of injury or damage,
avoid contact with any surface.
This compressor may start without warning.
Risk of fire or explosion. Spray area must be well
ventilated. Do not smoke while spraying or spray
where spark or flame is present. Keep compressors
as far from the spraying area as possible. Keep
compressor, at least 10 m from the spraying area
and all explosive vapours.
Caution, risk of electric shock
Do not dispose of electric tools together with
household waste material. Electric tools and
electronic equipment that have reached the end of
their life must be collected separately and returned
to an environmentally compatible recycling facility.

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12
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Compressor will not run Loss of power or overheating Check for proper use of extension cord.
No electrical power Check to be sure unit is plugged in.
Check fuse/breaker.
Blown shop/house fuse Replace shop/house blown fuse.
Shop/house breaker open Reset shop/house breaker, determining why problem
happened.
Current limiting protector open Wait 5 minutes for the thermal fuse to reset.
Bad pressure switch Replace pressure switch.
Tank is at maximum pressure Compressor will turn on when tank pressure drops to cut-
in pressure.
Compressor was turned o at the mains
before the onboard switch.
Turn o the onboard switch (which releases line pressure)
and turn on from the onboard switch.
Motor hums but cannot run or runs
slowly
Low voltage Check with voltmeter.
Wrong gauge wire or length of extension
cord
Check for proper gauge wire and cord length.
Shorted or open motor winding Take compressor to service centre.
Defective check valve or unloader Take compressor to service centre.
Compressor was turned o at the mains
before the onboard switch.
Turn o the onboard switch (which releases line pressure)
and turn on from the onboard switch.
Current limiting protector cuts out
repeatedly
Low voltage Check with voltmeter.
Lack of proper ventilation/room
temperature too high
Move compressor to well-ventilated area.
Wrong gauge wire or length of extension
cord
Check for proper gauge wire and cord length.
Air tank pressure drops when
compressor shuts o
Loose connections (fittings, tubing, etc.) Check all connections with soap and water solution and
tighten.
Loose drain valve Tighten drain valve.
Check valve leaking Take compressor to service centre.
DANGER
Do not disassemble check valve, tank drain valve or
pressure relief valve with air in tank — bleed tank.
Excessive moisture in discharge air Excessive water in air tank Drain tank.
High humidity Move to area of less humidity; use air line filter.
Compressor runs continuously Defective pressure switch Take compressor to service centre.
Excessive air usage Take compressor to service centre.
Decrease air usage; compressor not large enough for
tool’s requirement.
Check tool or hose for air leak.
Piston rings are worn Replace piston rings; air inlet filter is blocked, call customer
service for assistance.

13 13
PROBLEM POSSIBLE CAUSE SOLUTION
Air output lower than normal Broken inlet valves Take compressor to service centre.
Connections leaking Tighten connections.
Hose or tool leaking Check/replace leaking hose/tool.

14
14
21
1
3
4
6
7
8
9
10
11
12
13
14
15 19
20
23
24
25
26
27
28
31
32
33
34
5
2
36
37
38
39
40
42
41
22
29
17
18
16
56
57
58
59
53
63 62
64
65
66
52
50 49 47
77
76
75
78
51
79
60
61
68
71
69
72
73
74
45
46
48
55
43
44
67
70
30
35
54
82
83
86
85
84
81
80
PARTS LIST

15 15
No. Description No. Description No. Description No. Description
1Fan 23 Bolt M4*8 45 Protection ring 67 Nut
2 Nut 24 Limit block 46 Bolt M5*12 68 Tank
3 Left crankcase 25 Valve 47 Quick valve 69 Bolt M8*20
4 Adjusting washer 26 Valve plate 48 Pressure gauge 70 Washer
5 Bolt M6*18 27 Valve 49 Support 71 Cushion foot
6 Connecting rod 28 Washer 50 Quick valve 72 Drain valve
7 Piston cup 29 Bolt 51 Connector 73 Nut M8
8 Binder plate 30 Fan 52 Pressure switch 74 Power line
9 Bolt M6*16 31 Shaft seal 53 Safety valve 75 Plug
10 Cylinder 32 Bearing 6908 54 Connector 76 Nut
11 Cylinder obturating ring 33 Bolt M8*10 55 Pressure gauge 77 Bolt M8
12 Cylinder cover obturating ring 34 Snap ring 56 High pressure pipe 78 Handle
13 Cylinder head 35 Right crankcase 57 Check valve 79 Handle cover
14 Hexagon socket head screw
M6*70
36 Bolt M5*192 58 Unloading pipe 80 Spring washer
15 Spring washer 37 Spring washer 59 Protection ring 81 Washer
16 Tapping screw M4*16 38 Stator 60 Capacitor 82 Bolt M4*8
17 Head cover 39 Rotator 61 Capacitor cover 83 Nut
18 Fixed block 40 Bearing 6204 62 Bolt 84 Washer
19 O-ring 41 Vibration column 63 Bolt 85 Spring washer
20 Connecting pipe 42 Nut 64 Wheel 86 Bolt M5*8
21 Air filter 43 Bolt M5*8 65 Washer
22 Elbow 44 Cover 66 Spring washer

Techtronic Industries Australia Pty Ltd
31 Gilby Road, Mount Waverley
VIC, 3149, Australia
Techtronic Industries N.Z. Limited
Unit C, 70 Business Parade South
Highbrook, Auckland 2013, New Zealand
www.aegpowertools.com.au
www.aegpowertools.co.nz
AEG is a registered trade mark used under license from AB Electrolux (publ)
NITTO is a registered trade mark owned by Nitto Kohki Co., Ltd.
20210802v1