AEG AC30100S User manual

AC30100S
Original instructions

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Important !
It is essential that you read the instructions in this manual before
assembling, operating and maintaining the product.
Subject to technical modifications.

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Fig. 2
Fig. 1
Fig. 4
Fig. 5
Fig. 3
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14
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1 - Wheel
2 - M10 step bolt
3 - Ø10 washer (4mm)
4 - Ø10 washer (1.5mm)
5 - Ø10 spring washer
6 - M10 hex nut
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1 - Air filter assembly
1 - Front handle
2 - Handle slot
3 - Bolt
1 - Wheel
2 - M6 bolt
3 - M6 hex nut
1 - Air filter assembly x3
2 - Pressure relief valve
3 - Front handle
4 - Power cord
5 - AUTO/OFF switch
6 - Pressure regulator knob
7 - Tank pressure gauge
8 - Regulator pressure gauge
9 - Quick connect coupler
10 - Tank
11 - Wheel lock x2
12 - Front wheel x2
13 - Rear wheel x2
14 - Rear handle
15 - Drain valve
15

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Fig. 7
Fig. 8
Fig. 6
Fig. 9
1
1 - Quick connect coupler
2 - Quick connect air fitting
3 - To reduce pressure (Turn counterclockwise)
4 - Pressure relief valve
5 - Regulator locking ring
1 - Quick connect air fitting
2 - NITTO quick coupler
1 - Unlock
2 - Lock
1 - AUTO position
2 - OFF position
3 - Tank pressuse gauge
4 - Regulated pressure gauge
5 - To increase pressure (turn clockwise)
6 - Regulator locking ring
2

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12 3
Fig. 12
Fig. 10 Fig. 11
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1 - Pressure relief valve
2 - To close
3 - To release air
1 - Air filter housing
2 - Air filter
3 - Air filter cover
4 - Air hose
1 - Drain valve
2 - Open position
3 - Closed position
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4
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TECHNICAL DATA AIR COMPRESSOR AC30100S
Rated motor power 2200 W
Rated current 9.2 A
Air outlets 2 pcs, 6.35mm (1/4”) NITTO style connector/
coupler (suitable for NITTO fitments)
Quick connector fitting size 6.35 mm (1/4”) BSP thread
Weight 71.5 kg
Input 220 - 240 V AC, 50 Hz
Power cord length 2 m
Air tank capacity 100 L
Free air delivery 196 L/min
Maximum air delivery 375 L/min at 0 bar tank pressure
Maximum air pressure 8 bar (116 psi)
Working pressure range 6 - 8 bar (87 - 116 psi)
Pressure gauge 2 pcs, 41 / 51 mm diameter
Maximum rotational shaft speed 1400 min-1
Operating temperature 0 - 45°C
Hazard level D
Plant design registration number PV 6-265881/22
Measured sound pressure level (the reference number
of the noise test code: EN ISO 2151:2008) LpA=75.69 dB(A), KpA=3 dB(A)
Measured sound power level (the reference number
of the noise test code: EN ISO 2151:2008) LwA=87.73 dB(A), KwA=3 dB(A)
REPLACEMENT PARTS
Air filter 39892001021
WARNING!
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
GENERAL SAFETY WARNINGS
WARNING! When using electric tools, basic safety precautions
should always be followed to reduce the risk of fire, electric shock
and personal injury. Read all these instructions before attempting to
operate this product and save these instructions.
Read all instructions.
Know your power tool. Read the operator’s manual carefully. Learn the
applications and limitations as well as the specific potential hazards
related to this tool.
WORK AREA SAFETY
■Keep work area clean. Cluttered areas and benches invite
accidents. Do not leave tools or pieces of wood on the tool while
it is in operation.
■Do not use in dangerous environments. Do not use power tools in
damp or wet locations or expose to rain. Keep the work area well lit.
■Keep children and visitors away. All visitors should wear safety
glasses and be kept a safe distance from work area. Do not let
visitors contact tool or extension cord while operating.
■Never use in an explosive atmosphere. Normal sparking of the
motor could ignite fumes.
ELECTRICAL SAFETY
■Guard against electrical shock by preventing body contact with
grounded surfaces, e.g., pipes, radiators, ranges, refrigerator
enclosures.
■Do not abuse cord. Never carry tool by the cord or yank it to
disconnect from receptacle. Keep cord from heat, oil, and sharp
edges.
■Should any electrical component of the tool fail to perform
properly, shut off the power switch, remove the plug from the
power source and replace before resuming operation.
■Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
PERSONAL SAFETY
■Stay alert and exercise control. Watch what you are doing and use
common sense. Do not operate tool when you are tired. Do not
rush.
■Dress properly. Do not wear loose clothing, neckties, or jewellery
that can get caught and draw you into moving parts. Rubber
gloves and nonskid footwear are recommended when working
outdoors. Also wear protective hair covering to contain long hair.
■Always wear safety glasses with side shields. Everyday eyeglasses
have only impact-resistant lenses; they are not safety glasses.
■Protect your lungs. Wear a face or dust mask if the operation is
dusty.
■Protect your hearing. Wear hearing protection during extended
periods of operation.
■Do not overreach. Keep proper footing and balance at all times.
■Remove adjusting keys and wrenches. Form habit of checking
to see that keys and adjusting wrenches are removed from tool
before turning it on.

77
AIR COMPRESSOR USE AND CARE
■Do not exceed the pressure rating of any component in the
system.
■Protect material lines and air lines from damage or puncture.
Keep hose and power cord away from sharp objects, chemical
spills, oil, solvents, and wet floors.
■Check hoses for weak or worn condition before each use, making
certain all connections are secure. Do not use if defect is found.
Purchase a new hose or notify an authorised service centre for
examination or repair.
■Release all pressures within the system slowly. Dust and debris
may be harmful.
■Store idle air compressors out of the reach of children and other
untrained persons. Air compressors are dangerous in the hands
of untrained users.
■Maintain air compressors with care. Follow maintenance
instructions. Properly maintained products are easier to control.
■Check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the product’s
operation. If damaged, have the air compressor serviced before
using. Many accidents are caused by poorly maintained products.
■Keep the exterior of the air compressor dry, clean, and free from
oil and grease. Always use a clean cloth when cleaning. Never use
brake fluids, gasoline, petroleum-based products, or any strong
solvents to clean the unit. Following this rule will reduce the risk
of deterioration of the enclosure plastic.
SERVICE
■When servicing use only identical replacement parts. Use of any
other parts may create a hazard or cause product damage.
Save these instructions. Refer to them frequently and use them
to instruct other users. If you loan someone this tool, loan them
these instructions also.
AIR COMPRESSOR SAFETY WARNINGS
■Know your air compressor. Read operator’s manual carefully.
Learn its applications and limitations, as well as the specific
potential hazards related to this product. Following this rule will
reduce the risk of electric shock, fire, or serious injury.
■Drain tank of moisture after each day’s use. If unit will not be used
for a while, it is best to leave drain valve open until such time as it
is to be used. This will allow moisture to completely drain out and
help prevent corrosion on the inside of tank.
■Risk of fire or explosion. Do not spray flammable liquid in a
confined area. Spray area must be well ventilated. Do not smoke
while spraying or spray where spark or flame is present. Keep
compressors as far from the spraying area as possible, at least
10 m (33 feet) from the spraying area and all explosive vapours.
■Risk of bursting. Do not adjust regulator to result in output
pressure greater than marked maximum pressure of attachment.
Do not use at pressure greater than 8 bar (116 psi).
■To reduce the risk of electric shock, do not expose to rain. Store
indoors.
■Inspect tank yearly for rust, pin holes, or other imperfections that
could cause it to become unsafe.
■Never weld or drill holes in the air tank.
■Never use the air compressor with the guard removed.
■Make sure the hose is free of obstructions or snags. Entangled
or snarled hoses can cause loss of balance or footing and may
become damaged.
■Use the air compressor only for its intended use. Do not alter or
modify the unit from the original design or function.
■Always be aware that misuse and improper handling of this
product can cause injury to yourself and others.
■Never leave a tool unattended with the air hose attached.
■Never point any air tool toward yourself or others.
■Do not operate this air compressor if it does not contain a legible
warning label.
■Do not continue to use a tool or hose that leaks air or does not
function properly.
■Always disconnect the air supply and power supply before making
adjustments, servicing a product, or when a product is not in use.
■Do not attempt to pull or carry the air compressor by the hose.
■Your tool may require more air consumption than this air
compressor is capable of providing.
■Always follow all safety rules recommended by the manufacturer
of your air tool, in addition to all safety rules for the air compressor.
Following this rule will reduce the risk of serious personal injury.
■Never direct a jet of compressed air toward people or animals.
Take care not to blow dust and dirt towards yourself or others.
Following this rule will reduce the risk of serious injury.
■Do not use this air compressor to spray chemicals. Your lungs
can be damaged by inhaling toxic fumes. A respirator may be
necessary in dusty environments or when spraying paint. Do not
carry while painting.
■Do not continue to use the air compressor if it is found that the
motor does not rotate. Take the air compressor to service centre
for inspection.
■Inspect product cords and hoses periodically and, if damaged,
have them repaired at your nearest authorised service centre.
Constantly stay aware of cord location. Following this rule will
reduce the risk of electric shock or fire.
■Never use an electrical adaptor with this grounded plug.
■Check for damaged parts. Before further use of the air compressor
or air tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting,
and any other conditions that may affect its operation. A guard
or other part that is damaged should be properly repaired or
replaced by an authorised service centre. Following this rule will
reduce the risk of serious injury.
■Never store a tool with an air line connected. Storing the tool while
connected to an air supply can result in unexpected operation,
firing or movement and possible serious personal injury.
■Protect your lungs. Wear a face or dust mask if the operation is
dusty. Following this rule will reduce the risk of serious personal
injury.
■If the power supply cord is damaged, it must be replaced only by
the manufacturer or by an authorised service centre to avoid risk.
■Save these instructions. Refer to them frequently and use them
to instruct others who may use this product. If you loan someone
this product, loan them these instructions also.
■The machine shall be connected to a circuit protection device
(fuse or circuit breaker).
■Connect the mains lead to a standard electrical supply which has
protection devices of over current (10A, 220-240V, 50Hz).
■Operate the machine from the front of the control panel.
■When the machine is in operation, many parts of machine may
cause a high temperature. Use necessary personal protection

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equipment such as gloves to avoid injuries resulting from a high
temperature.
■When using the product with an extension cord, use a 3 x 1.5mm2
heavy duty extension cord only.
■This machine is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised
to ensure that they do not play with the machine.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still impossible
to completely eliminate certain residual risk factors. The following
hazards may arise and the operator should pay special attention to
avoid the following:
■Use the product only for its intended use. Do not alter or modify
the product from the original design or function.
■Always be aware that misuse and improper handling of the
product can cause injury to yourself and others.
■Never leave an air compressor unattended with the hose attached
to a tool.
■Do not continue to use an air compressor or hose which leaks air
or does not function properly.
■Risk of bursting
–Do not adjust regulator to result in output pressure greater
than marked maximum pressure of attachment.
■Heat and high temperature are generated while motor and
cylinder are running. Touching exposed metal can result in
serious burns.
–Always keep the air compressor away from the working zones.
■Injury casued by noise
–Wear ear protection.
■The gas from air compressor can propel dirt, chips, loose particles
and small objects at high speed. This may result in objects being
thrown into eyes or other possible serious injury.
–Always wear proper personal protective equipment when
operating different tools.
WARNING! Do not remove the NITTO couplers on the product.
Altering the NITTO style couplers which are fixed and sealed on the
product will void your warranty. If you would like to use alternative
style fittings, please use an adaptor for the application.
SPECIFIED CONDITIONS OF USE
This compressor is designed to supply pressurised air only. It must
not be used to compress any other gas. It is designed to operate air
powered tools. The compressor should be operated indoors only.
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the product and
any accessories from the box.
WARNING! Do not use this product if any parts on the packing
list are already assembled to your product when you unpack it. Parts
on this list are not assembled to the product by the manufacturer and
require customer installation. Use of a product that may have been
improperly assembled could result in serious personal injury.
Inspect the product carefully to make sure no breakage or damage
occurred during shipping.
Do not discard the packing material until you have carefully inspected
and satisfactorily operated the product.
WARNING! If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of this product with
damaged or missing parts could result in serious personal injury.
WARNING! Do not attempt to modify this product or create
accessories not recommended for use with this product. Any such
alteration or modification is misuse and could result in a hazardous
condition leading to possible serious personal injury.
WARNING! Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental starting and
possible serious personal injury.
Packing list
–Air compressor
–Front handle
–Front handle locking bolt x 2
–Air filter x 3
–Air hose x 3
–Front wheel x 2
–Rear wheel x 2
–M10 Step bolt x 2
–M10 hex nut x 2
–Ø 10 washer (4mm) x 2
–Ø 10 washer (1.5mm) x 2
–Ø 10 spring washer x 2
–M6 bolt x 8
–M6 hex nut x 8
–Operator’s manual
INSTALLING FRONT HANDLE
See figure 2.
1. Insert both ends of the front handle in handle slots.
2. Align the holes on the front handle and handle slots. Secure both
ends with locking bolts and hand tighten.
INSTALLING FRONT WHEELS
See figure 3.
1. Place a front wheel under the left supporting frame at the front.
Align the screw holes.
2. Insert 4 M6 bolts in the holes of the front wheel and the
supporting frame.
3. Secure the front wheel with 4 M6 hex nuts.
4. Repeat the above steps to install the other front wheel on the
right.
5. Ensure the compressor is stable by gently applying lateral force
on it.
INSTALLING REAR WHEELS
See figure 4.
1. Insert an M10 step bolt in the centre hole of the rear wheel.
2. Insert the threaded section of the step bolt in the hole in the rear
brace on the left. Place a 4 mm washer between the wheels and
frame, and place a 1.5 mm washer on the inside of the frame.
3. Secure the step bolt with an M10 spring washer and hex nut.
4. Repeat the above steps to install the other rear wheel on the right.
5. Ensure the compressor is stable by gently applying lateral force
on it.

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INSTALLING AIR FILTERS
See figure 5.
Attach one air filter to each of the cylinder covers. Screw in a clockwise
direction to fasten securely.
OPERATION
WARNING! Do not disassemble check valve, Nitto couplers, tank
drain valves or safety relief valve with air in tank — bleed tank.
WARNING! Always wear eye protection with side shields. Failure
to do so could result in objects being thrown into your eyes resulting
in possible serious injury.
WARNING! Do not attach any tools to the open end of the hose
until start-up has been completed.
WARNING! Do not use in an environment that is dusty or
otherwise contaminated. Using the air compressor in this type of
environment may cause damage to the unit.
TRANSPORTING THE AIR COMPRESSOR
See figure 6.
The air compressor should be moved as instructed. This will help
you avoid damaging the wheel or the air compressor by rolling it over
items in its path.
Ensure the air compressor is unplugged and the power cord is
secured from free movement.
To move the air compressor:
1. Lift the front wheel locking levers to unlock the front wheels.
2. Grasp the front handle firmly with two hands.
3. Push the compressor along to the desired location.
4. Press down the front wheel locking levers to lock the front wheels.
To transport the air compressor up or down stairs:
1. Grasp the front handle and rear handle firmly. Lift the unit into a
safe and comfortable carrying position.
NOTE: Use good lifting techniques and get help if needed.
2. With proper footing and balance, carry the unit one step at a time.
3. Use care in transporting the unit down or up stairs to avoid
damage to the stairs, damage to unit and personal injury. Pay
extra attention to the drain valve which is under the tank during
transportation, to avoid any damage.
4. Lower the air compressor until it sits securely on a flat surface.
ATTACHING/DISCONNECTING AIR HOSE
See figure 7.
NOTE: For operation using pressures above 6 bar (87 psi) delivery
hoses should be fitted with a safety cord, e.g., wire rope.
1. Make sure the air compressor is off and unplugged.
2. Rotate pressure regulator knob fully counterclockwise.
3. Rotate regulator locking ring fully counterclockwise.
4. Confirm that the outlet pressure is at zero (0) bar.
5. Attach hose with quick connect air fitting to 6.35 mm (1/4 in.)
quick connect coupler (regulated pressure) on air compressor.
Make sure to push the hose adapter end fully into the coupler
until the sleeve springs forward to lock it in place.
To disconnect an air hose or an air tool:
1. Rotate pressure regulator knob fully counterclockwise.
2. Confirm that the outlet pressure is at zero (0) bar.
3. When disconnecting a hose from 6.35 mm (1/4 in.) quick coupler,
always firmly hold release end of hose.
4. Pull back on the release sleeve on the 6.35 mm
(1/4 in.) quick coupler.
5. With a firm grip, pull out the quick connect air fitting that is
attached to the quick coupler.
TURNING THE AIR COMPRESSOR ON/OFF
See figure 9.
1. With the air compressor plugged in, pull the power switch to the
AUTO position to power the compressor on.
2. To turn the air compressor off, push the power switch to the OFF
position.
NOTE: When the compressor is in the AUTO position, the air
compressor will automatically turn on when the designated tank
air pressure drops below the preset pressure limit. It will also shut
o again when the desired pressure is reached.
WARNING! Always turn the compressor AUTO/OFF with the
onboard switch. Do not switch AUTO/OFF at the mains, as this will
lead to overloading. If overloading occurs, refer to the Troubleshooting
section for instructions.
WARNING! Never exceed the air tool’s pressure rating as
recommended by the manufacturer. When using this air compressor
as an inflation device, always follow the maximum inflation guidelines
stated by the manufacturer of the item being inflated.
WARNING! Always ensure the switch is in the OFF position and
the regulated pressure gauge reads zero before changing air tools
or disconnecting the hose from the air outlet. Failure to do so could
result in possible serious personal injury.
USING THE AIR COMPRESSOR
See figure 8 - 9.
1. Ensure the power switch is in the OFF position and air compressor
is unplugged.
2. If not already installed, attach hose to compressor as previously
instructed.
3. Attach 6.35 mm (1/4 in.) quick connect air fitting to accessory or
tool you intend to use.
4. Insert the other end of the quick connect air fitting to the quick
coupler (regulated pressure) on the open end of hose.
5. Connect the power cord to the power supply.
6. Turn the switch to the AUTO position.
7. Rotate pressure regulator knob to the desired line pressure.
Turning the knob clockwise increases air pressure at the outlet;
turning counterclockwise reduces air pressure at the outlet.
8. Rotate regulator locking ring fully counterclockwise to lock the
air pressure.
9. Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now
proceed to use your air-powered tool.
WARNING! Air powered tools may require more air consumption
than this air compressor is capable of providing. Check the tool
manual to avoid damage to the tool or risk of personal injury.
10. Control the amount of air flow with the pressure regulator knob.
Turning the knob fully counterclockwise will completely stop the
flow of air.
NOTE: Always use the minimum amount of pressure necessary
for your application. Using a higher pressure than needed will
drain air from the tank more rapidly and cause the unit to cycle
on more frequently.

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11. When finished, always drain the tank and unplug the unit. Never
leave the unit plugged in and/or running unattended.
12. It is recommended to use a residual current device with a rated
residual current of 30 mA or less.
CHECKING THE PRESSURE RELIEF VALVE
See figure 10.
WARNING! Do not attempt to tamper with the safety valve.
Anything loosened from this device could fly up and hit you. Failure
to heed this warning could result in death or serious personal injury.
The pressure relief valve will automatically release air if the air tank
pressure exceeds the preset maximum, and will stop releasing air
once the tank pressure drops to within the preset minimum.
1. Turn the air compressor on and allow the tank to fill. The
compressor will shut off when the pressure reaches the preset
maximum.
2. Turn the air compressor off.
3. Rotate the pressure relief valve counterclockwise to release air
for three to five seconds. Air should rapidly escape. Rotate the
pressure relief valve clockwise, and the air should stop escaping.
Keep the pressure relief valve clean and do not cover it with any
object.
WARNING! If air leaks after the pressure relief valve has been
closed, or if the valve is stuck and cannot be actuated, do not use the
air compressor until the pressure relief valve has been replaced. Use
of the air compressor in this condition could result in serious personal
injury.
DRAINING THE TANK
See figure 10-11.
To prevent tank corrosion and keep moisture out of the air used, the
air tank of the compressor should be drained daily.
To drain:
1. Turn the air compressor off.
2. Rotate the pressure relief valve counterclockwise until the tank
pressure gauge reads less than 1.4 bar (20 PSI).
3. Turn the drain valve lever counterclockwise to open the drain
valve and drain the moisture.
NOTE: Condensate is a polluting material and should be disposed
of in compliance with local regulations.
4. Rotate the pressure relief valve clockwise to close.
5. If drain valve is clogged, attach an air blow gun to the compressor
and release the pressure from the tank. Remove and clean the
drain valve, then reinstall.
DANGER! Unplug the air compressor and release all air from the
tank before servicing. Failure to depressurise tank before attempting
to remove valve may cause serious personal injury.
6. Rotate drain valve lever clockwise until tightly closed.
STORAGE
1. Push the power switch to the OFF position to turn off the
compressor.
2. Unplug the compressor.
3. Run the air tool to relieve the air pressure in the hose, then
remove the air hose and the tool, or release the pressure from the
tank by the drain valve.
4. Drain water from the tank as instructed in Draining the Tank
section. Leave the valve open until the next usage.
5. Store the air compressor in its normal operating position in a dry
and protected area.
WARNING! Water will condense in the air compressor tank when
the compressor is in operation. Water left in the tank can cause the
tank to weaken and corrode, increasing the risk of tank rupture.
WARNING! Always disconnect the air hose from tools whenever
not in use or while servicing. During maintenance, a tool connected
to air hose may operate accidentally, causing serious personal injury!
WARNING! Failure to unplug the air compressor before
storage may result in the compressor running continuously, causing
overheating, damage to the compressor, and possibly a fire.
MAINTENANCE
WARNING! When servicing use only original replacement parts.
Use of any other parts may create a hazard or cause product damage.
WARNING! Always wear eye protection with side shields. Failure
to do so could result in objects being thrown into your eyes resulting
in possible serious injury.
WARNING! Always release all pressure, disconnect from power
supply, and allow unit to cool before cleaning or making repairs on
the air compressor.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are
susceptible to damage from various types of commercial solvents and
may be damaged by their use. Use clean cloths to remove dirt, dust,
oil, grease, etc.
Do not modify this product in any way or use accessories not
approved by the manufacturer. Your safety and that of others may
be compromised.
Disconnect the power supply before making adjustments or when
doing any maintenance on the machine.
WARNING! Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc., come in contact with
plastic parts. Chemicals can damage, weaken or destroy plastic which
may result in serious personal injury.
REPLACING AIR FILTERS
See figure 12.
Follow the instructions below to replace the air filters:
Normal environment
Check and clean the filters once a month. Replace damaged or heavily
clogged filters.
Heavy-dust environment
Check and clean the filters once a week. Replace damaged or heavily
clogged filters.
To replace an air filter:
1. Remove the air filter by turning counterclockwise.
2. Attach a new air filter and rotate clockwise to secure.
WARNING! For greater safety and reliability, all repairs should be
performed by an authorised AEG service centre.
Use only AEG accessories and spare parts. Should components need
to be replaced which have not been described, please contact one of
our AEG service agents (see our list of guarantee/service addresses).

11 11
If needed, an exploded view of the product can be ordered. Please
state the Article No. as well as the machine type printed on the label
and order the drawing at your local service agents or directly at:
Techtronic Industries Australia Pty Ltd
PO Box 1065
Mount Waverley VIC 3149
Tel. no. 1300 234 797
Australia
Techtronic Industries N.Z. Limited
PO Box 12-806
Penrose AUCKLAND 1642
Tel. no. 0800 234 797 (0800 AEGPWR)
New Zealand
SYMBOLS
Safety alert
Please read the instructions carefully before starting
the machine.
Always wear goggles when using the machine.
Wear ear protectors.
Regulatory Compliance Mark (RCM). Product meets
applicable regulatory requirements.
Indoor use
Wet condition alert. Do not expose to rain. Store
indoors.
Risk of breathing. Air obtained directly from the air
compressor should never be used to supply air for
human consumption.
Risk of bursting. Do not adjust regulator to result
in output pressure greater than marked maximum
pressure of attachment. Do not use at pressure
greater than 8 bar (116 psi).
Hot surface: To reduce the risk of injury or damage,
avoid contact with any surface.
This compressor may start without warning.
Risk of fire or explosion. Spray area must be well
ventilated. Do not smoke while spraying or spray
where spark or flame is present. Keep compressors
as far from the spraying area as possible. Keep
compressor, at least 10 m from the spraying area
and all explosive vapours.
Caution, risk of electric shock
Do not dispose of electric tools together with
household waste material. Electric tools and
electronic equipment that have reached the end of
their life must be collected separately and returned
to an environmentally compatible recycling facility.

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12
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Compressor will not run Loss of power or overheating Check for proper use of extension cord.
No electrical power Check to be sure unit is plugged in.
Check fuse/breaker.
Blown shop/house fuse Replace shop/house blown fuse.
Shop/house breaker open Reset shop/house breaker, determining why problem
happened.
Current limiting protector open Unplug compressor and let thermal fuse cool for 5 min.
Bad pressure switch Replace pressure switch.
Tank is at maximum pressure Compressor will turn on when tank pressure drops to cut-
in pressure.
Compressor was turned o at the mains
before the onboard switch.
Turn o the onboard switch (which releases line pressure)
and turn on from the onboard switch.
Motor hums but cannot run or runs
slowly
Low voltage Check with voltmeter.
Wrong gauge wire or length of extension
cord
Check for proper gauge wire and cord length.
Shorted or open motor winding Take compressor to service centre.
Defective check valve or unloader Take compressor to service centre.
Compressor was turned o at the mains
before the onboard switch.
Turn o the onboard switch (which releases line pressure)
and turn on from the onboard switch.
Current limiting protector open Unplug compressor and let thermal fuse cool for 5 min.
Current limiting protector cuts out
repeatedly
Low voltage Check with voltmeter.
Lack of proper ventilation/room
temperature too high
Move compressor to well-ventilated area.
Wrong gauge wire or length of extension
cord
Check for proper gauge wire and cord length.
Air tank pressure drops when
compressor shuts o
Loose connections (fittings, tubing, etc.) Check all connections with soap and water solution and
tighten.
Loose drain valve Tighten drain valve.
Check valve leaking Take compressor to service centre.
DANGER! Do not disassemble check valve, tank drain
valve or pressure relief valve with air in tank — bleed tank.
Excessive moisture in discharge air Excessive water in air tank Drain tank.
High humidity Move to area of less humidity; use air line filter.
Compressor runs continuously Defective pressure switch Take compressor to service centre.
Excessive air usage Take compressor to service centre.
Decrease air usage; compressor not large enough for
tool’s requirement.
Check tool or hose for air leak.
Piston rings are worn Replace piston rings; air inlet filter is blocked, call customer
service for assistance.

13 13
PROBLEM POSSIBLE CAUSE SOLUTION
Air output lower than normal Broken inlet valves Take compressor to service centre.
Connections leaking Tighten connections.
Hose or tool leaking Check/replace leaking hose/tool.
Current limiting protector open on one
of the motors
Unplug unit from the wall and allow to cool for 5 minutes

14
14
PARTS LIST

15 15
No. Description No. Description No. Description No. Description
1-1 Cover 1-24 Valve plate 2 Capacitor 17 Universal wheel
1-2 Left fan 1-25 Valve 3 Capacitor cover 18 Bolt
1-3 Left crankcase 1-26 Washer 4 Spring 19 Drain cock
1-4 Connecting rod 1-27 Bolt 5 Washer 20 Terminal box
1-5 Piston cup 1-28 Right fan 6 Bolt 21 Bolt
1-6 Binder plate 1-29 Shaft seal 7 Check valve 22 Press board 1
1-7 Bolt 1-30 Bolt 8 Pipe 23 Press board 2
1-8 Cylinder 1-31 Bearing 9 Tee joints 24 Bolt
1-9 Obturating ring 1-32 Bolt 10 Unloading tube 25 Terminal box lid
1-10 Air filter 1-33 Protection ring 11-1 Pressure switch 26 Bolt
1-11 Obturating ring 1-34 Bolt 11-2 Safety valve 27 Tank
1-12 Cylinder head 1-35 Bolt 11-3 Regulator 28 Nut
1-13 Bolt 1-36 Right crankcase 11-4 Quick valve 29 Spring washer
1-14 Obturating ring 1-37 Bolt 11-5 Connect 30 Washer
1-15 Connecting pipe 1-38 Spring 11-6 Pressure gauge 31 Washer
1-16 Elbow 1-39 Stator 11-7 Connector 32 Wheel
1-17 Heat shield 1 1-40 Motor sleeve 11-8 Pressure gauge 33 Bolt
1-18 Bolt 1-41 Rotator 12-1 Handle sleeve 34 Plug
1-19 Heat shield 2 1-42 Nut 12-2 Handle 35 Electrical wire
1-20 Bolt 1-43 Bearing 13 Bolt 36 Protection ring
1-21 Limiting block 1-44 Vibration column 14 Nut
1-22 Valve 1-45 Nut 15 Plug
1-23 Adjusting washer 1-46 Bolt 16 Nut

Techtronic Industries Australia Pty Ltd
31 Gilby Road, Mount Waverley
VIC, 3149, Australia
Techtronic Industries N.Z. Limited
Unit C, 70 Business Parade South
Highbrook, Auckland 2013, New Zealand
www.aegpowertools.com.au
www.aegpowertools.co.nz
AEG is a registered trade mark used under license from AB Electrolux (publ)
NITTO is a registered trade mark owned by Nitto Kohki Co., Ltd.
20220304v1