Afag IRG 1-MS Wiring diagram

Controller
IRG 1-MS
Translation of original operating instruction
Copyright by Afag GmbH

Page 2 2014-11-12 Release: 1.1
This operation instruction applies to:
Type
Order number
Controller IRG 1-MS
230 V / 50 Hz
50391018
115 V / 60 Hz
Version of Documentation: BA_IRG1-MS_R01.1_E
Release: 1.1
Date: 2014-11-12

Release: 1.1 2014-11-12 Page 3
Table of contents:
1Declaration of conformity................................................................................. 4
2Safety instructions............................................................................................ 5
2.1 Notes on symbols and instructions ........................................................................................................ 5
2.2 Basic safety information ........................................................................................................................ 6
2.3 Specified use .......................................................................................................................................... 6
3Description of the device.................................................................................. 7
3.1 General .................................................................................................................................................. 7
3.2 Technical data ....................................................................................................................................... 8
4Assembly instructions...................................................................................... 9
4.1 Installing the unit................................................................................................................................... 9
4.2 Connection possibilities ......................................................................................................................... 9
5Maintenance instructions ............................................................................... 10
5.1 Replacing the fuse ............................................................................................................................... 10
6Accessories ..................................................................................................... 10
6.1 Fixture.................................................................................................................................................. 10
6.2 Address for orders................................................................................................................................ 11
7Disposal ........................................................................................................... 11

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1Declaration of conformity
The manufacturer: Afag GmbH, Wernher-von-Braun-Straße 1, D-92224 Amberg
www.afag.com –Tel. [phone]
hereby declares, that the product: Motor Controller Module for Feeding Systems
Designation: IRG 1-MS
complies with the basic safety and health requirements of the EMC-Directive 2014/30/EU.
The incomplete machine also complies with the following applied, harmonised standards>
Electromagnetic compatibility (EMC):
Emission standard for industrial environments
EN 61000-6-4
Electromagnetic compatibility (EMC):
Immunity for industrial environments
EN 61000-6-2
Upon request, the manufacturer undertakes to transmit technical documents electronically to national
authorities, if requested.
Authorised representative for the compilation of the instruction manual:
Claus Piechatzek
Development / Product Management ZTK
Afag GmbH
City, Date Company: Afag GmbH
Amberg, 12.11.2014 First name, last name
Mr. Klaus Bott
Managing Director
Afag GmbH

Release: 1.1 2014-11-12 Page 5
2Safety instructions
2.1 Notes on symbols and instructions
Symbols: Assembly and commissioning must be carried out by qualified per-
sonnel only and according to these operating instructions.
Please observe the meaning of the following symbols and notes. They are grouped
into risk levels and classified according to ISO 3864-2.
DANGER
Indicates an immediate threatening danger.
Non-compliance with this information can result in death or seri-
ous personal injuries (invalidity).
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or seri-
ous personal injuries (invalidity).
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating rec-
ommendations which don’t affect safety and health of the person-
nel.

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2.2 Basic safety information
This description contains the necessary information for the correct application of the
product described below. It is intended for use by technically qualified personnel.
Qualified personnel are persons who, because of their training, experience and posi-
tion as well as their knowledge of appropriate standards, regulations, health and
safety requirements and working conditions, are authorised to be responsible for the
safety of the equipment, at all times, whilst carrying out their normal duties and are
therefore aware of, and can report, possible hazards (Definition of qualified employ-
ees according to IEC 364).
DANGER
Hazardous Voltage! Failure to observe can kill, cause serious in-
jury or damage.
Isolate from mains before installation or dismantling work, as well as for fuse
changes or post installation modifications.
Observe the prescribed accident prevention and safety rules for the specific
application.
Before putting into operation check if the rated voltage for the unit conforms
with the local supply voltage.
Emergency stop devices must be provided for all applications. Operation of
the emergency stop must inhibit any further uncontrolled operation.
Electrical connections must be covered.
The earth connection must be checked for correct function, after installation.
2.3 Specified use
The units described herein are electrical controllers for installation in industrial plants.
They are designed for power adjustment on vibratory feed equipment.
NOTE
Any other use is inappropriate and will result in the warranty be-
coming null and void.
See also our General Terms of Business.

Release: 1.1 2014-11-12 Page 7
3Description of the device
3.1 General
Control module for 1-phase capacitor motors
The module can be switched on or off from a higher-level system e.g. "SMART-Box"
or PLC via an enable input (M8) with a 24V, DC signal.
For test purposes, the enable can be bypassed internally by a switch. The status of
the output is indicated by an LED on the front panel.
NOTE
Miniature magnets can also be operated safely at the IRG 1-S con-
troller!
CAUTION
In the case of applications that require the oscillation conveyor to
be switched ON and OFF constantly (e.g. dust switching, hopper
control system, etc.), the prescribed controller input must be
used. If the load circuit is disconnected with a switch or a relay
the controller may be damaged.
If the controller is switched on, never insert or remove the plug at
the vibration conveyor being operated. This can damage the ap-
pliance.
NOTE
Repair work must be carried out by qualified personnel only. We
recommend that repairs are carried out on our premises.

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3.2 Technical data
Table 1: Technical data
Type
Unit
IRG 1-MS
Supply voltage
VAC
230 / 115
Frequency
Hz
50 / 60 +/- 10 %
Enable input
VDC
24
Motor output
VAC ; A
230 / 115 ; 1
Type of protection
---
IP54
Figure 1: IRG 1-MS
Fixing dimensions: 163 x 52 mm

Release: 1.1 2014-11-12 Page 9
4Assembly instructions
4.1 Installing the unit
There are two holes on the underside for mounting the controller. The holes are sep-
arated from the interior of the housing. (See Figure 1)
4.2 Connection possibilities
Figure 2: Connection possibilities

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CAUTION
Jumpers may only be inserted for the respective application, oth-
erwise this may lead to a malfunction of or damage to the p.c.b.
5Maintenance instructions
5.1 Replacing the fuse
Procedure:
1. Always pull the plug out before opening the controller.
2. Unscrew the housing cover screws.
3. Replace the defective fuse.
4. Close the housing again.
6Accessories
6.1 Fixture
Table 2: Order data
Type
Designation
Order number
Fixture
For one device.
50205146
For two devices.
50205144

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6.2 Address for orders
Germany:
Afag GmbH
Wernher-von-Braun-Straße 1
D –92224 Amberg
Tel.: ++49 (0) 96 21 / 65 0 27-0
Fax: ++49 (0) 96 21 / 65 0 27-490
Sales
[email protected]
www.afag.com
Switzerland:
Afag Automation AG
Zuführtechnik
Fiechtenstrasse32
CH –4950 Huttwil
Tel.: ++41 (0) 62 / 959 86 86
Fax: ++41 (0) 62 / 959 87 87
7Disposal
Devices that are no longer in use should not be disposed of as complete units but
dismantled into separate materials and recycled. Non-recyclable components must
be disposed of correctly.