Afag PSG 1 User manual

Controller
PSG 1
Translation of original operating instruction
Copyright by Afag GmbH

Release: 1.1 2011-08-06 Page 1
This operation instruction applies to:
Type
Order number
Controller PSG 1
230 V, 50/60 Hz
50211833
Version of documentation: BA_PSG1_R1-1_E
Release: 1.1
Datum: 2011-08-06

Release: 1.1 2011-08-06 Page 2
Table of contents:
1Declaration of conformity................................................................................. 3
2Safety instructions............................................................................................ 4
2.1 Notes on symbols and instructions ........................................................................................................ 4
2.2 Basic safety information ........................................................................................................................ 5
2.3 Appropriate use ..................................................................................................................................... 5
3Description of the device.................................................................................. 6
3.1 General .................................................................................................................................................. 6
3.2 Technical data ....................................................................................................................................... 7
4Assembly instructions...................................................................................... 8
4.1 Installing the unit................................................................................................................................... 8
4.2 Installation............................................................................................................................................. 8
4.3 Connection possibilities ......................................................................................................................... 8
5Operating instructions.................................................................................... 10
5.1 Menu operation ................................................................................................................................... 10
5.2 Settings ................................................................................................................................................ 11
6Maintenance instructions ............................................................................... 15
6.1 Troubleshooting and fault repair......................................................................................................... 15
7Address for orders.......................................................................................... 16
8Disposal ........................................................................................................... 16

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1Declaration of conformity
The manufacturer: Afag GmbH, Wernher-von-Braun-Strasse 5a, D-92224 Amberg
www.afag.com –Tel. [phone]
hereby declares, that the product: Controller
Designation: PSG1
complies with the basic safety and health requirements of the EMC-Directive 2004/108/EC.
The product also complies with the following applied, harmonised standards:
Product standard for interference immunity
EN 61000-6-2
EN 61000-6-4
Upon request, the manufacturer undertakes to transmit technical documents electronically to national
authorities, if requested.
City, Date Company: Afag GmbH
Amberg, 6. September 2010 First name, last name
Mr. Klaus Bott
Managing Director
Afag GmbH

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2Safety instructions
2.1 Notes on symbols and instructions
Symbols: Assembly and commissioning must be carried out by qualified per-
sonnel only and according to these operating instructions.
Please observe the meaning of the following symbols and notes. They are grouped
into risk levels and classified according to ISO 3864-2.
DANGER
Indicates an immediate threatening danger.
Non-compliance with this information can result in death or seri-
ous personal injuries (invalidity).
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or seri-
ous personal injuries (invalidity).
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating rec-
ommendations which don’t affect safety and health of the person-
nel.

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2.2 Basic safety information
This description contains the necessary information for the correct application of the
product described below. It is intended for use by technically qualified personnel.
Qualified personnel are persons who, because of their training, experience and posi-
tion, as well as their knowledge of appropriate standards, regulations, health and
safety requirements and working conditions, are authorised to be responsible for the
safety of the equipment, at all times, whilst carrying out their normal duties and are
therefore aware of, and can report possible hazards (definition of qualified employees
according to IEC 364)
DANGER
Hazardous voltage!
Failure to observe can kill, cause serious injury or damage.
Isolate from mains before installation or dismantling work, as well as for fuse
changes or post installation modifications.
Observe the prescribed accident prevention and safety rules for the specific
application.
Before putting into operation, check if the rated voltage for the unit conforms
with the local supply voltage.
Emergency stop devices must be provided for all applications. Operation of
the emergency stop must inhibit any further uncontrolled operation.
Electrical connections must be covered.
Earth connections must be checked for correct function, after installation.
2.3 Appropriate use
The units described herein are electrical controllers for installation in industrial plants.
They are designed for power adjustment on feed equipment with Piezo actuator
drives.
NOTE
Any other use is inappropriate and will result in the warranty be-
coming null and void.
See also our General Terms of Business.

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3Description of the device
3.1 General
The PSG1 is a frequency converter for the operation of oscillating conveyors with Pi-
ezo drive. It generates an adjustable drive frequency which is independent of the
mains frequency. The output voltage is adapted to the Piezo unit so that voltages be-
tween -30 and 150 V are generated.
In addition, the device provides a constant conveying capacity for mains voltage fluc-
tuations through an internal offset. The device is controlled via an enable input in
such a way that the upstream capacitors are neither charged nor discharged
(Start/Stop).
NOTE
Repair work must be carried out by qualified personnel only. We
recommend that repairs are carried out on our premises.
NOTE
During switch-on, internal capacitors cause a high inrush current.
Especially if several controllers are switched on simultaneously,
the external fuse can blow or the circuit breaker can trip.

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3.2 Technical data
Figure 1: PSG1
Table 1: Technical data
Type
Units
PSG1
Supply voltage
[VAC]
230 V / ±10%
Supply frequency
[Hz]
50 / 60
Output voltage
[VAC]
-30 ÷ +150
Output current
[mA]
pp / 100
Output frequency
[Hz]
5 ÷ 300
(Preset: 75 ÷ 300)
Enable input
-
Contacts or 24 V, DC
Operating temperature
[°C]
0 ÷ +45
Storage temperature
[°C]
-10 ÷ +80
Recommended fuse
-
10 A, Type ‘D’ MCB
Protection class
IP
54

Release: 1.1 2011-08-06 Page 8
4Assembly instructions
4.1 Installing the unit
3 oblong holes are provided at the backside for attachment. The device can be oper-
ated either in a vertical or in a horizontal position.
4.2 Installation
NOTE
Do supply voltage, operating voltage of the conveyor and control-
ler input voltage match?
Is the controller adequately rated for the rated power of the feed-
er?
What is the vibrating frequency of the feeder?
Connect the unit in accordance with the wiring instructions and ensure that earthing
is correct!
4.3 Connection possibilities
Figure 2: Connections (external)

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Figure 3: Connections (internal)
Ordering codes for plug:
Output plug: Binder: 99-4805-00-03

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5Operating instructions
5.1 Menu operation
Menus are used for changing settings. The different parameters are selected by en-
tering a code.
All adjustments are made by first pressing the P key, followed by selecting the menu
code, using the cursor keys.
Settings:
Pressing the cursor key for a short time causes one digit increase/decrease, holding
down for a longer time gives changes in ten-digit steps.
Changed settings are saved when exiting the menu or automatically if a key is not
pressed for 60 seconds.
NOTE
New units are factory set (see Table 2: Settings).
For units with unknown settings, first recall the factory settings
using menu C 000 “FAC”.

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5.2 Settings
Table 2: Settings
The specific settings for a system can be saved by selecting “PUSH” in menu C 000
(recall settings via menu C 000 “US.PA”)
NOTE
Error messages must be cleared in menu no. C 009 by means of
“Cl.err.”.
Frequently appearing errors, which are not described in this chap-
ter, should be reported to the manufacturer.

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6Maintenance instructions
6.1 Troubleshooting and fault repair
Fault:
Fault repair
Appliance not working
Check the mains voltage, check the fuses and
replace if necessary.
Check the control signals and reset to factory
settings, if necessary (see chapter 5.2 Set-
tings)
Conveyor not working
Check the mains frequency (50/60 Hz).
Check whether the oscillation frequency was
correctly adjusted, reset to factory settings, if
necessary (see chapter 5.2 Settings)

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7Address for orders
Germany:
Afag GmbH
Wernher-von-Braun-Straße 5a
D –92224 Amberg
Tel.: ++49 (0) 96 21 / 65 0 27-0
Fax: ++49 (0) 96 21 / 65 0 27-390
Sales
Afag GmbH
Berliner Straße 31
D –71229 Leonberg
Tel.: ++49 (0) 71 52 / 60 08-0
Fax. ++49 (0) 71 52 / 60 08-10
[email protected]
www.afag.com
Switzerland:
Afag Automation AG
Zuführtechnik
Fiechtenstrasse32
CH –4950 Huttwil
Tel.: ++41 (0) 62 / 959 86 86
Fax: ++41 (0) 62 / 959 87 87
8Disposal
PSG‘s that are no longer in use should not be disposed of as complete units but dis-
mantled into separate materials and recycled. Non-recyclable components must be
disposed of correctly.