AG-BAG MB7010 HyPac User manual

1Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 0
AG-BAG®INTERNATIONAL
MB7010 HyPac
A900015
OPERATOR’S MANUAL
®

1Ag-Bag International, Ltd.
G6000 April 2003
Section 0
USING THE MANUAL.
This manual has been designed to be used with the G6000 Ag-Bagger®. Read this manual carefully to
learn how to operate and service your Ag-Bagger®correctly. Failure to do so could result in personal
injury or equipment damage.
This manual should be considered a permanent part of your Ag-Bagger®and should remain with the
machine when you sell or trade it.
For ease of use this manual is divided into the following sections. Each section has its own Table of
Contents and Index. To access each section simply click on the blue high lighted words or
numbers. When in a particular section simply click on the blue page numbers to jump to that
page. The Table of Contents and Index both have these high lighted numbers
Section 0: This section contains information general in nature, Ag-Bag®policy, Warranty and whom to
contact.
Section 1: Safety. This section presents safety information for use with the Ag-Bagger®. General
information as well as specific safety guidelines is detailed here. Labels used on the Ag-Bagger® and
general safety warnings are also shown.
Section 2: Machine Overview. The machine overview section shows and identifies the location of
many of the commonly used features of the Ag-Bagger®
Section 3: Features and Controls. Pictures depicting the many features and controls with a short
description of what each does are shown in this section.
Section 4: Set-up and Operating Procedures. This section gives you and your employee’s general
information on the setup and operation of your Ag-Bagger®.
Section 5: Bagging and the Terrain. This section deals with placing the bag and preparing the site for
best result. Also covered is keep the correct tension on the cables for best compactions.
Section 6: Trouble Shooting. This section is not intended to address all the possible problems that
might arise during bagging. It is intended to review some of the common problems that might arise
during the bagging operation.
Section 7: Service and Maintenance. The information provided in this section is given for general
information only. It is to help you to service and maintain the Ag-Bagger®.
Appendix A: Parts. The parts manual for your Ag-Bagger®are contained in this section.
Appendix B: The 3M’s of Silage. A more technical look at bagging is presented in this section.
Appendix C: Bagging Instructions. A more detailed look and discussion of the bagging operation.
IT IS YOUR RESPONSIBILITY TO READ ALL SECTIONS OF THIS MANUAL BEFORE
OPERATING YOUR AG-BAGGER®!

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
BEASAFE OPERATOR
By thinking before acting and reading your operators manual you will be a SAFE OPERATOR.
AVOID ACCIDENTS,most accidents, whether they occur in industry, on the farm, at home, or on
the highway, are caused by the failure of some individual to follow simple and fundamental
safety rules or precautions. For this reason most accidents can be prevented by recognizing
the real cause and doing something about it before the accident occurs.
Regardless of the care used in the design and construction of any type of equipment, there
are many conditions that cannot be completely safeguarded against without interfering with
reasonable accessibility and efficient operation. A careful operator is the best insurance against
an accident.

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
Table of Contents
SIGNAL WORDS .................................................................................................................................. 3
EQUIPMENT SAFETY GUIDELINES ................................................................................................... 4
LIGHTING AND MARKING .................................................................................................................... 4
SAFETY SIGN CARE: .......................................................................................................................... 5
HOW TO INSTALL SAFETY SIGNS: .................................................................................................... 5
TIRE SAFETY: ...................................................................................................................................... 5
BEFORE OPERATION: ....................................................................................................................... 6
DURING OPERATION: ......................................................................................................................... 7
FOLLOWING OPERATION: ................................................................................................................. 8
HIGHWAY AND TRANSPORTOPERATIONS: .................................................................................... 8
PERFORMING MAINTENANCE: .......................................................................................................... 9
DANGER LABELS ...............................................................................................................................11
WARNING LABELS ............................................................................................................................ 12
CAUTION LABELS ............................................................................................................................. 14
NOTICE LABELS ................................................................................................................................ 15
OTHER LABELS ................................................................................................................................ 17
INFORMATION SIGNS ........................................................................................................................ 19
INDEX ................................................................................................................................................. 22

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TOCALL
YOUR ATTENTION TOINSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF
OTHERS. FAILURE TOFOLLOW THESE INSTRUCTIONS CAN RESULTIN INJURYOR DEATH.
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
Indicates imminently
hazardous situation
that, if not avoided, will
result in death or seri-
ous injury. This signal word is to be limited to the
most extreme situations typically for machine
components that, for functional purposes, cannot
be guarded.
Indicates a potentially
hazardous situation
that, if not avoided,
may result in minor or
moderate injury. It may also be use to alert against
unsafe practices.
SIGNAL WORDS
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety mes-
sages. The appropriate signal word for each has
been selected using the following guidelines:
Indicates a potentially
hazardous situation
that, if not avoided,
could result in death
or serious injury, and includes hazards that are ex-
posed when guard are removed. It may also be
used to alert against unsafe practices
If you have questions not answered in this manual, or require additional copies, or the manual is
damaged, please contact your Ag-Bag®Dealer or Ag-Bag®International Ltd., 2320 S.E. Ag-Bag Lane,
Warrenton, OR, 97146. (Telephone) 800-334-7432. (FAX) 503-861-1648.

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
EQUIPMENT SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of
equipment. Designers and manufacturers build in as many safety features as possible. How-
ever, every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling equipment. You, the operator, can avoid
many accidents by observing the following precautions in this section. To avoid personal
injury, study the following precautions and insist those working with you or for you follow them.
In order to provide a better view, certain photographs or illustrations in this manual may show
an assembly with a safety shield removed. However, equipment should never be operated in
this condition. Keep all shields in place. If shield removal becomes necessary for repairs,
replace the shield prior to use.
Replace any CAUTION, WARNING, DANGER or NOTICE label that is not readable or is miss-
ing.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The opera-
tor should be a responsible adult familiar with farm machinery and trained in this equipment’s
operation. Do not allow persons to operate or assemble this unit until they have read
this manual and have developed a through understanding of the safety precautions
and how it works.
Do not paint over, remove or deface any safety signs or warning labels on your equipment.
Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in
question - DON’T TRY IT.
LIGHTING AND MARKING
It is the responsibility of the operator to know the lighting and marking requirements of the local
highway authorities and to install and maintain the equipment to provide compliance with the
regulations. Add extra lights when transporting at night or during periods of limited visibility.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
SAFETY SIGN CARE:
Keep safety signs clean and legible at all times.
•Replace safety signs that are missing or have become illegible
•Replaced parts that displayed a safety sign should also display the current sign.
•Safety signs are available from your authorized Ag-Bag®Dealer or Ag-Bag Interna-
tional, Ltd.
HOW TO INSTALL SAFETY SIGNS:
•Be sure that the installation area is clean and dry.
•Decide on the exact position before you remove the backing paper.
•Remove the smallest portion of the split backing paper.
•Align the decal over the specified area and carefully press the small portion with the
exposed sticky backing in place.
•Slowly peel back the remaining paper and carefully smooth the remaining portion of
the decal in place.
•Small air pockets can be pierced with a pin and smoothed out using the piece of decal
backing paper.
TIRE SAFETY:
•Failure to follow proper procedures when mounting a tire on a wheel or rim can pro-
duce an explosion which may result in serious injury or death.
•Do not attempt to mount a tire unless you have the proper equipment and experience
to do the job.
•Inflating or servicing tires can be dangerous. Whenever possible, trained personnel
should be called to service and/or mount tires.
•Always order and install tires and wheels with appropriate capacity to meet or exceed
the anticipated weight to be placed on the equipment.

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
REMEMBER:
Your best assurance against accidents is a careful and responsible operator. If there
is any portion of this manual or function you do not understand, contact your local
authorized Ag-Bag®Dealer or Ag-Bag International, Ltd.
BEFORE OPERATION:
•Carefully study and understand this manual.
•Do not wear loose-fitting clothing which may catch in moving parts.
•Always wear protective clothing and substantial shoes.
•It is recommended that suitable protective hearing and (eye protection) sight protec-
tors be worn.
•Keep wheel lug nuts or bolts tightened to specified torque.
•Assure that agricultural implement tires are inflated evenly.
•Give the unit a visual inspection for any loose bolts, worn parts or cracked welds, and
make necessary repairs. Follow the maintenance safety instructions included in this manual.
•Be sure that there are no tools lying on or in the equipment.
•Do not use the unit until you are sure that the area is clear, especially children and
animals.
•Don’t hurry the learning process or take the unit for granted. Ease into it and become
familiar with your new equipment.
•Practice operation of your equipment and its attachments. Completely familiarize yourself
and other operators with its operation before using.
•Move tractor to the widest recommended settings to increase stability.
•Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a
mechanical retainer and attach safety chain.
•Do not allow anyone to stand between the tongue or hitch and the towing vehicle when
backing up to the equipment.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
DURING OPERATION:
•SAFETY CHAIN - if equipment is going to be transported on a public highway, a safety
chain should be obtained and installed. Always follow state and local regulations regarding a
safety chain and auxiliary lighting when towing farm equipment on a public highway. Be sure to
check with local law enforcement agencies for your own particular regulations. Only a safety
chain (not and elastic or nylon/plastic tow strap) should be used to retain the connection
between the towing and towed machine in the event of separation of the primary attaching
system.
•Install the safety chain by crossing the chains under the tongue and secure to the draw
bar cage or hitch or bumper frame.
•Beware of bystanders, particularly children! Always look around to make sure that it
is safe to start the engine of the towing vehicle or move the unit. This is particularly import with
higher noise levels and quiet cabs, as you may not hear people.
•NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in, the
tractor or equipment, except as required for operations.
•Keep hands and clothing clear of moving parts.
•Do not clean, lubricate or adjust your equipment while it is operating.
•When halting operation, even periodically, set the tractor or towing vehicle brakes,
disengage the PTO, shut off the engine and remove the ignition key.
•Pick the levelest possible route when transporting across fields. Avoid the edges of
ditches or gullies and steep hillsides.
•Maneuver the tractor or towing vehicle at safe speeds.
•Avoid overhead wires or other obstacles. Contact with overhead lines could cause
serious injury or death.
•Allow for unit length when making turns.
•Do not walk or work under raised components or attachments unless securely posi-
tioned and blocked.
•Keep all bystanders, pets and livestock clear of the work area.

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
FOLLOWING OPERATION:
•Following operation, or when unhitching, stop the tractor, set the brakes, disengage
the PTO and all power drives, shut off the engine and remove the ignition keys.
•Store the unit in an area away from human activity.
•Do not permit children to play on or around the stored unit.
•Make sure all parked machines are on a hard, level surface and engage all safety
devices.
•Wheel chocks may be needed to prevent unit from rolling.
HIGHWAY AND TRANSPORT OPERATIONS:
•Adopt safe driving practices:
•Keep the brake pedal latched together at all times. NEVER USE INDEPEN-
DENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR
UPSET OF UNIT CAN RESULT.
•Always drive at a safe speed relative to local conditions and ensure that your
speed is low enough for an emergency stop to be safe and secure. Keep speed to a
minimum.
•Reduce speed prior to turns to avoid the risk of overturning.
•Avoid sudden uphill turns on steep slopes.
•Always keep the tractor in gear to provide engine braking when going downhill.
Do not coast.
•Do not drink and drive!
•Comply with state and local laws governing highway safety and movement of
farm machinery on public roads.
•Use approved accessory lighting, flags, and necessary warning devices to
protect operators of other vehicles on the highway during daylight and nighttime trans-
port. Various safety light and devices are available from you Ag-Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
•The use of a flashing amber light is acceptable in most localities. However, some
localities prohibit their use. Local laws should be checked for all highway lighting and marking
requirements.
•When driving the tractor and equipment on the road or highway at night or during the
day, use flashing amber warning lights and a slow moving vehicle (SMV) identification em-
blem.
•Plan your route to avoid heavy traffic.
•Be a safe and courteous driver. Always yield to oncoming traffic in all situations, in-
cluding narrow bridges, intersections, etc.
•Be observant of bridge loading ratings. Do not cross bridges rated lower than the
gross weight at which you are operating.
•Watch for obstructions overhead and to the side while transporting.
•Always operate equipment in a position to provide maximum visibility at all times.
PERFORMING MAINTENANCE:
•Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
•Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle
in a closed building. The exhaust fumes may cause asphyxiation.
•Before working on this machine, stop the towing vehicle, set the brakes, disengage
the PTO and all power drivers, shut off the engine and remove the ignition keys.
•Be certain all moving parts on the machine have come to a complete stop before
attempting to perform maintenance.
•Always use a safety support and block the wheels. Never use a jack to support the
machine.
•Always use the proper tools or equipment for the job at hand.
•Use extreme caution when making adjustments.
•Follow the torque chart in this manual when tightening bolts and nuts.

SAFETY
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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
•Never use your hands to locate a hydraulic leak on attachments. Use a small piece of card-
board or wood. Hydraulic fluid escaping under pressure can penetrate the skin.
•When disconnecting hydraulic lines. Shut off hydraulic supply and relieve all hydraulic pres-
sure.
•Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If injured
by escaping hydraulic fluid, see a doctor at once. Gangrene can result. Without immediate
medical treatment, serious infection and reactions can occur.
•Replace all shields and guards after servicing and before moving.
•After servicing, be sure all tools, parts and service equipment are removed.
•Do not allow grease or oil to build up on any step or platform.
•Never replace hex bolts with less than grade five bolts unless otherwise specified. Refer to bolt
torque chart for head identification marking.
•Where replacement parts are necessary for periodic maintenance and servicing, genuine fac-
tory replacement parts must be used to restore your equipment to original specifications. Ag-Bag
International will not claim responsibility for use of unapproved parts and/or accessories and other
damages as a result of their use.
•If equipment has been altered in any way from original design, Ag-Bag International, Ltd. does
not accept any liability for injury or warranty.
•A fire extinguisher and first aid kit should be kept readily accessible while performing mainte-
nance on this equipment.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
This section of the manual presents the Labels used on the Ag-Bagger®. Also presented are other
information that you should know in order to operate the Ag-Bagger®in a safe manner. Unless other-
wise noted the decals shown are the actual decals used on the machine.
DANGER LABELS
FALL HAZARD. Never climb on or into the Ag-Bagger®unless the tractor has been completely shut
down. If you are going in to the hopper area, to prevent any possibility of injury the PTO shaft should be
disconnected from the tractor. Climbing onto the conveyor should never be done, any item needing to
be cleared from this area can be done from the outside. Never allow anyone to ride or set on the Ag-
Bagger®at anytime. Children should not be allowed near the Ag-Bagger®when it is in operation. To
replace this decal reorder part number 1530015 from your Ag-Bag®Dealer.
FALL HAZARD
Do NOT climb on or in. Moving parts can crush and cut.
Falling into machine could result in serious injury or death.
Read safety instructions in operator’s manual before
climbing on or into this equipment.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
WARNING LABELS
It is your Responsibility to Read,
Understand, and Follow safe
operating practices defined in the
Operators Manual shipped with
this unit.
Failure to do so may result in
Personal Injury to you or
others. If the manual is missing,
obtain a replacement from your
Dealer.
YOUR RESPONSIBILITY. As indicated on the label it is the responsibility of the operator for the safe
operation of the Ag-Bagger®. Make sure that anyone who will operate or work around the Ag-Bagger®
has read and understands the information that is provided in this Operator’s Manual. To replace this
decal reorder part number 1530069 from your Ag-Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
WARNING LABELS (CONT.)
SKIN INJECTION HAZARD.
Avoid contact with high
pressure fluid.
BEFORE SERVICING:
Relieve stored hydraulic pressure.
Failure to follow this warning can
result in serious injury.
SKIN INJECTION HAZARD. Hydraulic oils and fluid under high pressure can be injected under the
skin. The oil/fluid can cause serious illness. Always shut down the tractor and relieve all stored pres-
sure on the hoses before servicing. Never run your hand over a hydraulic hose you suspect has a leak.
To replace this decal reorder part number 1530127 from your Ag-Bag®Dealer.
KEEP SHIELDS
IN PLACE.
Pinch hazard exists.
DO NOT operate equipment
unless shields are in place
KEEP SHIELDS IN PLACE. There are numerous shields located on the Ag-Bagger®they are placed
to keep the operator safe from serious injury. Never remove a shield while the Ag-Bagger®is in opera-
tion. Make sure the tractor has been shut off before removing any shield, and that the shield has been
replaced before operation resumes. To replace this decal reorder part number 1530038 from your Ag-
Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
ROTATING DRIVELINE
KEEP AWAY.
KEEP SHIELD IN PLACE
U-joint yokes must be locked in place.
Adjust tractor or drawbar and implement
hitch to proper dimensions.
Keep tractor master, shield, PTO
guard, and implement guards in place.
WARNING LABELS (CONT.)
ROTATING DRIVELINE. The PTO shaft is an important part in the operation of the Ag-Bagger®it turns
at a high rate of speed and the manufacturer has affixed a Danger Decal on it warning of the possibility
of serious injury or death. The reason for this Warning Decal is to let you know that you should make
sure that all shields are in place anytime the PTO shaft is in operation. If you are going to remove a
PTO shield make sure the tractor power is off. It is important to maintain the PTO shaft on a regular
basis, see the Service and Maintenance portion of the Operator’s Manual for instructions. To replace
this decal reorder part number 1530059 from your Ag-Bag®Dealer.
CAUTION LABELS
CHECK LUG
NUTS.
Check Lug Nuts
Regularly.
Consult Operator’s
Manual for torque
specifications.
CHECK LUG NUTS. Because the Ag-Bagger®may be towed on a
public highway, you should check the lug nuts on a regular basis.
Check the Service and Maintenance portion of the Operator’s Manual
for torque details. To replace this decal reorder part number 1530011
from your Ag-Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
CAUTION LABELS (CONT.)
MAXIMUM TOWING SPEED. Although you can tow the Ag-Bag-
ger on the open highway do not exceed 25 mile per hour. It should
be remembered that the Ag-Bagger®does not have brakes, also
the wheels and axles are not bolted to the frame but are held in
place by a pin and hair pin. Under no circumstances should you tow
the Ag-Bagger®while the wheels are in the bagging position. Make
sure you read and understand the section on preparing the Ag-Bag-
ger for transit in the Operator’s Manual. The PB6000 has its wheels
fixed in place, this requires that it be towed in the bagging position
and should be towed a lower speed. To replace this decal reorder
part number 1530041 from your Ag-Bag®Dealer.
NOTICE LABELS
Grease rotor
bearing 4 pumps
per bag.
GREASE ROTOR BEARING. The Ag-Bagger®is equipped with two Rotor Bearing Grease Whips.
The zerk fittings are located on the frame on either side of the tunnel. For the best results with your Ag-
Bagger®use the type grease recommended in the Service and Maintenance portion of the Operator’s
Manual. To replace this decal reorder part number 1530096 from your Ag-Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
NOTICE LABELS (CONT.)
HYDRAULIC
OIL ONLY.
Use only hydraulic
oil with viscosity
recommended in
the
Operator’s Manual
for this machine
HYDRAULIC OIL ONLY. The Operator’s Manual makes recom-
mendations for the correct viscosity of hydraulic oil to be used in
your Ag-Bagger®hydraulic system. To keep you warranty valid use
only the viscosity listed in the Service and Maintenance section of
the Operator’s Manual. To replace this decal reorder part number
1530028 from your Ag-Bag®Dealer.
TRACTOR TO
BE IN NEUTRAL
AND BRAKES
OFF WHILE
OPERATING
BAGGER.
TRACTOR TO BE IN NEUTRAL . During the process of bagging
the tractor is pushed forward as the bag fills. In order to minimize
damage to the Ag-Bagger®, your tractor, and the correct compac-
tion of the product being bagged, it is important the tractor be in
neutral and all brakes be released before starting to bag. To replace
this decal reorder part number 1530065 from your Ag-Bag®Dealer.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
OTHER LABELS
OIL CHAIN
AT LEAST TWICE PER BAG
OIL CHAIN. The chain is behind a safety shield located on the left side of the front of the Ag-Bagger.
Follow all safety procedures for removing the shield. To prevent excessive wear oil the chain twice per
bag. To replace this decal reorder part number 1530054 from your Ag-Bag®Dealer.
ENGLISH/SPANISH. The final decal currently in use on the Ag-Bagger®is an old style Warning Decal.
It has both English and Spanish instructions. The decal is used mainly as a reminder. A simulation of
the Decal is on the following page.

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Ag-Bag International, Ltd.
MB7010 HyPac November 2003
Section 1
OTHER LABELS (CONT.)
WARNING
PRECACION
1. DO NOT reach or place any part of your body inside the hopper.
NO TRATE de alcanzar o ponga ninguna parta del cuerpo adentro de la mezcladora.
2. DO NOT attempt to service, remove or unclog any material while machine is in opera-
tion.
NO TRATE de reparar, remover, o destapar material cuando la maquina esta en
operacion.
3. DO NOT climb or ride on machine during operation or transport.
NO TREPE o monte la maquina cuando esta en operacion or transportando.
4. Make sure everyone is clear of machine BEFORE STARTING ENGINE OR ENGAG-
ING POWER. KEEP CHILDREN AWAY AT ALL TIMES.
Haga seguro que nadie este en o ALREDEDOR DE LA MAQUINA ANTES QUE EL
MOTOR ARRANQUE, MANTEGA NINOS LEJOS DE LA MAQUINA.
5. DO NOT stand behind backstop net or near cables under tension.
NO se pare detras de la malla o cerca de cables en tension.
6. STAY CLEAR of hoses under pressure.
MANTENGASE LEJOS de las mangas a presion.
7. Keep all SHIELDS IN PLACE.
Mantenga los ESCUDOS EN SU PROPIO LUGAR.
8. Keep HANDS, FEET AND CLOTHING AWAY FROM INTAKE AREA AND ALL OTHER
MOVING PARTS OF MACHINE.
Mantenga las MANOS, PIES, Y ROPA FUERA DEL AREADE ADMISION.
9. Think SAFETY AND USE CAUTION in entire operation area.
SEA PRECAVIDOY SEA CUIDADOSO en la area de operacion.